Product Description
Product Description
SET SCREW
Set screw shaft collars are the most effective when used on a shaft made of a material which is softer than the set screw. our set screw collars are finished exclusively with forged socket set screws for greater torque capacity and improved
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Company Profile
RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.
We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.
We have won the trust of our clients with our top quality products and outstanding service.
Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!
Contact us at once and let′ S do mutually beneficial business together!
Production ability
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EQUIPMENT LIST |
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NAME
|
SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
|
CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
|
1370 |
KAFO |
TAPAN |
20 |
|
|
EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
|
ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
|
|
Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
|
Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
|
Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
|
Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
|
CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
|
Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packaging & Shipping
Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Auto and Motorcycle Accessory, Machinery Accessory |
|---|---|
| Standard: | GB, EN, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I find information on the application of split collars in power transmission systems?
Yes, you can find information on the application of split collars in power transmission systems. Split collars play a vital role in power transmission applications, ensuring secure and precise positioning of components on shafts. Here’s how they are commonly used in power transmission:
- 1. Securely Fastening Components: Split collars are used to secure various components like pulleys, sprockets, and gears to shafts in power transmission systems. They provide a strong grip, preventing slippage and ensuring efficient power transfer.
- 2. Easy Installation and Adjustment: Split collars’ design allows for easy installation and quick adjustment. This is particularly useful when aligning components for optimal performance and when maintenance or component replacement is necessary.
- 3. Versatility in Design: Split collars come in different designs, including single-split, double-split, and triple-split variants. This versatility enables engineers to choose the most appropriate collar for specific power transmission requirements, taking into account the transmitted torque and axial loads.
- 4. Compatibility with V-Belt Drives: In V-belt drive systems, split collars are often used to secure pulleys onto shafts. This secure connection ensures that power is efficiently transferred from the drive pulley to the driven pulley via the V-belt.
- 5. Timing Belt Drives: Timing belt drives, commonly used in applications where precise synchronization is required, rely on split collars to secure timing pulleys to the shaft. This is critical for maintaining accurate timing and preventing belt slip.
- 6. Chain Drives: In chain drive systems, split collars are employed to secure sprockets to shafts. The collar’s grip ensures that the sprocket and chain are securely connected for reliable power transmission.
- 7. Conveyor Systems: Split collars are used in conveyor systems to secure drive pulleys and idler pulleys to the conveyor shafts. This is essential for smooth and efficient material handling and transportation.
- 8. Reduction Gearboxes: Power transmission systems often incorporate reduction gearboxes. Split collars are used to secure various components in these gearboxes, ensuring precise gear alignment and reliable torque transfer.
Information on the application of split collars in power transmission systems can be found in engineering manuals, manufacturer documentation, technical articles, and online resources related to mechanical power transmission. Manufacturers and suppliers of split collars often provide specific details and guidelines for their use in power transmission applications.
Where can I find tutorials on the correct installation and removal of split collars?
Learning the correct installation and removal of split collars is crucial for ensuring their effective use in various applications. Here are some sources where you can find tutorials on this topic:
- 1. Manufacturer’s Websites: Many split collar manufacturers provide detailed installation and removal guides on their official websites. These guides often include step-by-step instructions and illustrations.
- 2. YouTube: YouTube is a valuable resource for visual tutorials. Search for video tutorials on the installation and removal of split collars. Many experts and manufacturers create informative videos on this subject.
- 3. Online Mechanical Engineering Forums: Online forums and communities focused on mechanical engineering may have discussions, guides, and tutorials related to the correct use of split collars. You can participate in discussions and ask for advice from experienced engineers.
- 4. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites publish articles and tutorials about mechanical components, including split collars. These written guides often provide detailed instructions and tips.
- 5. Educational Institutions: Technical and vocational schools, as well as universities, may offer courses or resources related to mechanical components and their correct use. Check with educational institutions in your area for training opportunities.
- 6. Industry Publications: Industry-specific magazines and publications sometimes feature articles or tutorials on mechanical components. These resources can be a valuable reference for professionals in the field.
- 7. Books and Manuals: Books on mechanical engineering and machinery maintenance often include chapters or sections on collar installation and removal. Check your local library or online retailers for relevant books.
- 8. Webinars and Workshops: Some organizations and manufacturers conduct webinars and workshops on mechanical components, including split collars. These events can provide interactive learning opportunities.
- 9. Equipment Suppliers: Suppliers and distributors of industrial equipment may offer training or guidance on the correct use of mechanical components, including split collars. Contact them to inquire about available resources.
- 10. Hands-On Experience: Learning from experienced professionals or technicians who have hands-on experience with split collars is invaluable. Consider reaching out to colleagues or mentors for guidance.
When seeking tutorials, ensure that the information is up-to-date and relevant to your specific collar type and application. Following correct installation and removal procedures is essential for maintaining equipment reliability and safety.
What are the primary advantages of using split collars in mechanical assemblies?
Using split collars in mechanical assemblies offers several advantages that enhance their performance and ease of use. Here are the primary advantages:
- 1. Easy Installation and Removal: Split collars are designed with a break in the collar, allowing them to be easily installed or removed from a shaft without the need for complete disassembly of the equipment. This simplifies maintenance and reduces downtime.
- 2. Precise Positioning: Split collars provide precise positioning on a shaft. They can be adjusted to the desired location with accuracy, ensuring proper alignment of components such as bearings, sprockets, or pulleys.
- 3. Even Pressure Distribution: Split collars apply even pressure around the shaft, preventing localized stress and potential damage to the shaft. This uniform distribution of force reduces the risk of shaft wear or deformation.
- 4. Secure Locking Mechanism: Split collars often feature set screws or clamping mechanisms that create a secure and reliable hold on the shaft. This prevents slippage or movement during operation.
- 5. Reusability: Split collars are typically reusable, which is cost-effective in the long run. They can be removed, adjusted, and reinstalled multiple times without loss of performance or integrity.
- 6. Versatility: Split collars are available in various materials and sizes to accommodate different shaft dimensions and environmental conditions. This versatility makes them suitable for a wide range of applications.
- 7. Reduced Shaft Damage: The design of split collars minimizes the risk of shaft damage that can occur with other collar types, such as set-screw collars, which can mar or deform the shaft surface.
- 8. Minimal Assembly Space: Split collars do not require extra space beyond the length of the collar itself. This is advantageous in applications with limited assembly space or close proximity to other components.
- 9. Corrosion Resistance: Split collars can be manufactured from materials with corrosion-resistant properties, making them suitable for use in various environments, including outdoor and marine applications.
- 10. Maintenance Efficiency: Split collars simplify maintenance tasks by allowing quick access to the shaft. When maintenance or replacement is needed, the collar can be easily disassembled and reassembled.
The advantages of using split collars make them a popular choice in mechanical assemblies where precision, ease of installation, and maintenance are essential. These collars offer reliability and flexibility in a wide range of applications.
editor by CX 2024-03-26
China OEM Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars clamping two-piece shaft collar
Product Description
Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars
Product Features:
1.Effective on hard and soft shafts
2.Cost effective collar design
3.Easily installed where major disassembly would otherwise be required Simply slide these collars onto a shaft and tighten the set screw to hold the collar in place.Collas are easy to adjust with their set screws.
Types of shaft collars:
Solid Setscrew shaft collar,Hex bore shaft collar,One Piece shaft collar,Two
Piece shaft collar,Threaded shaft collar,Single split shaft collar,Double split shaft collar
Our products can be made according to Climax,Holo-Krome,Stafford,Ruland etc.
Note of single split shaft collar:
1.Material:AL,Steel,Stainless steel,Alloy,Copper,Plastic
2.Finish: Black oxide, self-color, oiled, zinc plated
3.Processes:Broaching/ Hobbing/ Slotting/tapping
4.Package:box/carton/wooden case
5.Lead time:20-35 days
6.ISO9001:2008 Certificated
Datasheet
| Model | Bore Size | O.D. | Width | Screw | Approx.Weight |
| (g) | |||||
| I1P-12 | 1/8 | 11/16 | 5/16 | 4-40×3/8 | 14.4 |
| I1P-18 | 3/16 | 11/16 | 5/16 | 4-40×3/8 | 13.8 |
| I1P-25 | 1/4 | 11/16 | 5/16 | 4-40×3/8 | 12.9 |
| I1P-31 | 5/16 | 11/16 | 5/16 | 4-40×3/8 | 11.8 |
| I1P-37 | 3/8 | 7/8 | 3/8 | 6-32×3/8 | 23.7 |
| I1P-43 | 7/16 | 15/16 | 3/8 | 6-32×3/8 | 26 |
| I1P-50 | 1/2 | 1 1/8 | 13/32 | 8-32×1/2 | 41.7 |
| I1P-56 | 9/16 | 1 5/16 | 7/16 | 10-32 ×1/2 | 62.2 |
| I1P-62 | 5/8 | 1 5/16 | 7/16 | 10-32 ×1/2 | 58.9 |
| I1P-68 | 11/16 | 1 1/2 | 1/2 | 10-32 ×1/2 | 89.8 |
| I1P-75 | 3/4 | 1 1/2 | 1/2 | 1/4-28 ×5/8 | 85.2 |
| I1P-81 | 13/16 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 100 |
| I1P-87 | 7/8 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 94.7 |
| I1P-93 | 15/16 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 110.3 |
| I1P-100 | 1 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 104.2 |
| I1P-106 | 1 1/16 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 120.6 |
| I1P-112 | 1 1/8 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 113.7 |
Use:
single split shaft collars are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety of specialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment. Hexagonal-bore shaft collars are suitable for power transmission and drive applications. Heavy duty shaft collars feature large cross sections and sturdy clamping screws for added holding power. Because heavy-duty shaft collars provide better vibration and shock resistance, they are designed for applications such as off-road, mining, paper and steel mill equipment.
OUR SERVICE:
1) Competitive price and good quality
2) Used for transmission systems.
3) Excellent performance, long using life
4) Could be developed according to your drawings or data sheet
5) Pakaging:follow the customers’ requirements or as our usual package
6) Brand name: per every customer’s requirement.
7) Flexible minimum order quantity
8) Sample can be supplied
MAIN PRODUCTS:
1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2) Forging, Casting, Stampling Part;
3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7) Timing Belt: including Rubber and PU timing belts for industrial;
8) Other customized Machining Parts according to drawings (OEM).
Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard & Custom |
|---|---|
| Shaft Hole: | Standard & Nonstandard |
| Bore Diameter: | 8-65 |
| Structure: | Flexible |
| Material: | Steel/Aluminum/Stainless Steel |
| Type: | Collar |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I find information on the application of split collars in power transmission systems?
Yes, you can find information on the application of split collars in power transmission systems. Split collars play a vital role in power transmission applications, ensuring secure and precise positioning of components on shafts. Here’s how they are commonly used in power transmission:
- 1. Securely Fastening Components: Split collars are used to secure various components like pulleys, sprockets, and gears to shafts in power transmission systems. They provide a strong grip, preventing slippage and ensuring efficient power transfer.
- 2. Easy Installation and Adjustment: Split collars’ design allows for easy installation and quick adjustment. This is particularly useful when aligning components for optimal performance and when maintenance or component replacement is necessary.
- 3. Versatility in Design: Split collars come in different designs, including single-split, double-split, and triple-split variants. This versatility enables engineers to choose the most appropriate collar for specific power transmission requirements, taking into account the transmitted torque and axial loads.
- 4. Compatibility with V-Belt Drives: In V-belt drive systems, split collars are often used to secure pulleys onto shafts. This secure connection ensures that power is efficiently transferred from the drive pulley to the driven pulley via the V-belt.
- 5. Timing Belt Drives: Timing belt drives, commonly used in applications where precise synchronization is required, rely on split collars to secure timing pulleys to the shaft. This is critical for maintaining accurate timing and preventing belt slip.
- 6. Chain Drives: In chain drive systems, split collars are employed to secure sprockets to shafts. The collar’s grip ensures that the sprocket and chain are securely connected for reliable power transmission.
- 7. Conveyor Systems: Split collars are used in conveyor systems to secure drive pulleys and idler pulleys to the conveyor shafts. This is essential for smooth and efficient material handling and transportation.
- 8. Reduction Gearboxes: Power transmission systems often incorporate reduction gearboxes. Split collars are used to secure various components in these gearboxes, ensuring precise gear alignment and reliable torque transfer.
Information on the application of split collars in power transmission systems can be found in engineering manuals, manufacturer documentation, technical articles, and online resources related to mechanical power transmission. Manufacturers and suppliers of split collars often provide specific details and guidelines for their use in power transmission applications.
What are the design considerations when utilizing split collars in machinery?
When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:
- 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
- 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
- 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
- 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
- 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
- 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
- 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
- 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
- 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
- 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
- 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
- 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.
By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.
Can you recommend split collars suitable for applications with limited installation space?
Absolutely, there are split collars specifically designed for applications with limited installation space. These compact and space-efficient collars offer reliable performance in tight quarters. Here are some recommendations:
- 1. Thin-Line Split Collars: Thin-line split collars are engineered to have a reduced profile, making them ideal for applications with limited space. They are available in various materials and are designed for easy installation and removal.
- 2. Low-Profile Split Collars: Low-profile split collars are designed to be shorter in height, allowing them to fit into tight spaces without protruding. These collars are commonly used in compact machinery and equipment.
- 3. Clamping Lever Split Collars: Split collars with clamping levers provide a secure grip while offering quick and tool-free adjustments. The lever design is efficient in applications where accessibility is limited.
- 4. Set Screw Miniature Split Collars: Miniature split collars equipped with set screws are designed for small shaft sizes and limited space. They provide a strong hold without compromising space requirements.
- 5. Threaded Split Collars: Threaded split collars are compact and can be installed using simple hand tools. They are suitable for applications where you need a secure fit in confined spaces.
- 6. Plastic Split Collars: Some plastic split collars, such as those made from acetal or nylon, are compact and lightweight. They are corrosion-resistant and ideal for applications with size constraints.
- 7. Step Bore Split Collars: Split collars with a step bore design provide a smaller contact area on the shaft, making them space-efficient. They are effective for securing components in limited spaces.
- 8. Double Split Collars: Double split collars offer exceptional holding power while maintaining a compact design. They are often used in applications where space is a premium.
When selecting a split collar for applications with limited installation space, consider factors such as the shaft diameter, material compatibility, and the available height and width for collar installation. Additionally, always refer to the specific manufacturer’s recommendations and product specifications to ensure a proper fit.
editor by CX 2024-01-04
China best Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars shaft collar application
Product Description
Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars
Product Features:
1.Effective on hard and soft shafts
2.Cost effective collar design
3.Easily installed where major disassembly would otherwise be required Simply slide these collars onto a shaft and tighten the set screw to hold the collar in place.Collas are easy to adjust with their set screws.
Types of shaft collars:
Solid Setscrew shaft collar,Hex bore shaft collar,One Piece shaft collar,Two
Piece shaft collar,Threaded shaft collar,Single split shaft collar,Double split shaft collar
Our products can be made according to Climax,Holo-Krome,Stafford,Ruland etc.
Note of single split shaft collar:
1.Material:AL,Steel,Stainless steel,Alloy,Copper,Plastic
2.Finish: Black oxide, self-color, oiled, zinc plated
3.Processes:Broaching/ Hobbing/ Slotting/tapping
4.Package:box/carton/wooden case
5.Lead time:20-35 days
6.ISO9001:2008 Certificated
Datasheet
| Model | Bore Size | O.D. | Width | Screw | Approx.Weight |
| (g) | |||||
| I1P-12 | 1/8 | 11/16 | 5/16 | 4-40×3/8 | 14.4 |
| I1P-18 | 3/16 | 11/16 | 5/16 | 4-40×3/8 | 13.8 |
| I1P-25 | 1/4 | 11/16 | 5/16 | 4-40×3/8 | 12.9 |
| I1P-31 | 5/16 | 11/16 | 5/16 | 4-40×3/8 | 11.8 |
| I1P-37 | 3/8 | 7/8 | 3/8 | 6-32×3/8 | 23.7 |
| I1P-43 | 7/16 | 15/16 | 3/8 | 6-32×3/8 | 26 |
| I1P-50 | 1/2 | 1 1/8 | 13/32 | 8-32×1/2 | 41.7 |
| I1P-56 | 9/16 | 1 5/16 | 7/16 | 10-32 ×1/2 | 62.2 |
| I1P-62 | 5/8 | 1 5/16 | 7/16 | 10-32 ×1/2 | 58.9 |
| I1P-68 | 11/16 | 1 1/2 | 1/2 | 10-32 ×1/2 | 89.8 |
| I1P-75 | 3/4 | 1 1/2 | 1/2 | 1/4-28 ×5/8 | 85.2 |
| I1P-81 | 13/16 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 100 |
| I1P-87 | 7/8 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 94.7 |
| I1P-93 | 15/16 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 110.3 |
| I1P-100 | 1 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 104.2 |
| I1P-106 | 1 1/16 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 120.6 |
| I1P-112 | 1 1/8 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 113.7 |
Use:
single split shaft collars are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety of specialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment. Hexagonal-bore shaft collars are suitable for power transmission and drive applications. Heavy duty shaft collars feature large cross sections and sturdy clamping screws for added holding power. Because heavy-duty shaft collars provide better vibration and shock resistance, they are designed for applications such as off-road, mining, paper and steel mill equipment.
OUR SERVICE:
1) Competitive price and good quality
2) Used for transmission systems.
3) Excellent performance, long using life
4) Could be developed according to your drawings or data sheet
5) Pakaging:follow the customers’ requirements or as our usual package
6) Brand name: per every customer’s requirement.
7) Flexible minimum order quantity
8) Sample can be supplied
MAIN PRODUCTS:
1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2) Forging, Casting, Stampling Part;
3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7) Timing Belt: including Rubber and PU timing belts for industrial;
8) Other customized Machining Parts according to drawings (OEM).
Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard & Custom |
|---|---|
| Shaft Hole: | Standard & Nonstandard |
| Bore Diameter: | 8-65 |
| Structure: | Flexible |
| Material: | Steel/Aluminum/Stainless Steel |
| Type: | Collar |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for maintaining split collars in corrosive environments?
Maintaining split collars in corrosive environments is essential to ensure their longevity and optimal performance. Here are best practices for maintaining split collars in such conditions:
- 1. Material Selection: Choose split collars made from corrosion-resistant materials. Stainless steel or plastic collars are often suitable for corrosive environments due to their resistance to rust and corrosion.
- 2. Regular Inspection: Conduct routine inspections to check for signs of corrosion or wear on the split collars. Early detection of issues allows for timely maintenance.
- 3. Lubrication: Apply a suitable lubricant to the collar’s interior surface and the shaft. Lubrication can help reduce friction and prevent corrosion. Choose a lubricant compatible with the collar material and the environmental conditions.
- 4. Gasket Seals: In highly corrosive environments, consider using split collars with gasket seals. These seals provide an additional layer of protection against moisture and corrosive agents.
- 5. Protective Coatings: Some split collars can be coated with corrosion-resistant materials or coatings. These coatings enhance their resistance to corrosive elements.
- 6. Regular Cleaning: Clean the split collars and the surrounding components regularly to remove any accumulated corrosive substances, dirt, or debris. Use appropriate cleaning agents that won’t harm the collar material.
- 7. Tightening Checks: Periodically check the tightness of split collars to ensure they remain secure on the shaft. Corrosion can weaken the grip over time, so re-tighten as necessary.
- 8. Environmental Sealing: If possible, create an environmental barrier or enclosure around the machinery or equipment to minimize exposure to corrosive elements. This can help extend the life of split collars.
- 9. Replacement of Damaged Collars: If a split collar shows significant signs of corrosion or wear, consider replacing it with a new one. Regularly replace any gasket seals if they deteriorate.
- 10. Training and Education: Ensure that maintenance personnel are trained and educated on the best practices for maintaining split collars in corrosive environments. Knowledge of proper maintenance procedures is crucial.
By following these best practices, you can prolong the life of split collars in corrosive environments and maintain the reliability of your machinery or equipment. It’s important to adapt maintenance routines based on the specific environmental challenges your machinery faces.
Can you provide recommendations for cost-effective split collars catering to different budget constraints?
Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:
- 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
- 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
- 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
- 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
- 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
- 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
- 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
- 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
- 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.
When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.
What factors should I consider when choosing a split collar for a specific shaft size?
Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:
- 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
- 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
- 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
- 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
- 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
- 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
- 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
- 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
- 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
- 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
- 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
- 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.
By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.
editor by CX 2024-01-04
China high quality Black Oxide Zinc Plated Double Split Quick Clamp Shaft Collar shaft collar aluminium
Product Description
Product Description
Simply slide these shaft collars CZPT a shaft and tighten the screw to hold the shaft collar in place. Shaft collars are easy to adjust with their screws.
| Size | 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements. |
| Material | Mild Steel C20 C45 ,Stainless Steel SS304 316 , Aluminum |
| Process | CNC Turning, Forging |
| Size | 1/8”-1” OR Custom Sizes |
| Surface Treatment | Zinc Plated, Anodized, Black Oxide, etc. |
| Type | solid shaft collar |
| single split shaft collar | |
| doubel split shaft collar | |
| eccentric collar | |
| threaded shaft collar ( single split ) | |
| dimensions of S type split collar |
Detailed Photos
Catalogue
1) METRIC CZPT SHAFT COLLAR
2) INCH CZPT SHAFT COLLAR
3) METRIC SET SPLIT COLLARS
4) INCH SET SPLIT COLLARS
Packaging & Shipping
carton boxes+ export wooden box
FAQ
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.
Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Bore Diameter: | 4-50mm |
| Structure: | Flexible |
| Material: | Carbon Steel C20 C45 |
| Type: | Shaft Collar |
| Surface Treatment: | Zinc Plated or Black Oxide as Required |
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for maintaining split collars in corrosive environments?
Maintaining split collars in corrosive environments is essential to ensure their longevity and optimal performance. Here are best practices for maintaining split collars in such conditions:
- 1. Material Selection: Choose split collars made from corrosion-resistant materials. Stainless steel or plastic collars are often suitable for corrosive environments due to their resistance to rust and corrosion.
- 2. Regular Inspection: Conduct routine inspections to check for signs of corrosion or wear on the split collars. Early detection of issues allows for timely maintenance.
- 3. Lubrication: Apply a suitable lubricant to the collar’s interior surface and the shaft. Lubrication can help reduce friction and prevent corrosion. Choose a lubricant compatible with the collar material and the environmental conditions.
- 4. Gasket Seals: In highly corrosive environments, consider using split collars with gasket seals. These seals provide an additional layer of protection against moisture and corrosive agents.
- 5. Protective Coatings: Some split collars can be coated with corrosion-resistant materials or coatings. These coatings enhance their resistance to corrosive elements.
- 6. Regular Cleaning: Clean the split collars and the surrounding components regularly to remove any accumulated corrosive substances, dirt, or debris. Use appropriate cleaning agents that won’t harm the collar material.
- 7. Tightening Checks: Periodically check the tightness of split collars to ensure they remain secure on the shaft. Corrosion can weaken the grip over time, so re-tighten as necessary.
- 8. Environmental Sealing: If possible, create an environmental barrier or enclosure around the machinery or equipment to minimize exposure to corrosive elements. This can help extend the life of split collars.
- 9. Replacement of Damaged Collars: If a split collar shows significant signs of corrosion or wear, consider replacing it with a new one. Regularly replace any gasket seals if they deteriorate.
- 10. Training and Education: Ensure that maintenance personnel are trained and educated on the best practices for maintaining split collars in corrosive environments. Knowledge of proper maintenance procedures is crucial.
By following these best practices, you can prolong the life of split collars in corrosive environments and maintain the reliability of your machinery or equipment. It’s important to adapt maintenance routines based on the specific environmental challenges your machinery faces.
Where can I find tutorials on the correct installation and removal of split collars?
Learning the correct installation and removal of split collars is crucial for ensuring their effective use in various applications. Here are some sources where you can find tutorials on this topic:
- 1. Manufacturer’s Websites: Many split collar manufacturers provide detailed installation and removal guides on their official websites. These guides often include step-by-step instructions and illustrations.
- 2. YouTube: YouTube is a valuable resource for visual tutorials. Search for video tutorials on the installation and removal of split collars. Many experts and manufacturers create informative videos on this subject.
- 3. Online Mechanical Engineering Forums: Online forums and communities focused on mechanical engineering may have discussions, guides, and tutorials related to the correct use of split collars. You can participate in discussions and ask for advice from experienced engineers.
- 4. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites publish articles and tutorials about mechanical components, including split collars. These written guides often provide detailed instructions and tips.
- 5. Educational Institutions: Technical and vocational schools, as well as universities, may offer courses or resources related to mechanical components and their correct use. Check with educational institutions in your area for training opportunities.
- 6. Industry Publications: Industry-specific magazines and publications sometimes feature articles or tutorials on mechanical components. These resources can be a valuable reference for professionals in the field.
- 7. Books and Manuals: Books on mechanical engineering and machinery maintenance often include chapters or sections on collar installation and removal. Check your local library or online retailers for relevant books.
- 8. Webinars and Workshops: Some organizations and manufacturers conduct webinars and workshops on mechanical components, including split collars. These events can provide interactive learning opportunities.
- 9. Equipment Suppliers: Suppliers and distributors of industrial equipment may offer training or guidance on the correct use of mechanical components, including split collars. Contact them to inquire about available resources.
- 10. Hands-On Experience: Learning from experienced professionals or technicians who have hands-on experience with split collars is invaluable. Consider reaching out to colleagues or mentors for guidance.
When seeking tutorials, ensure that the information is up-to-date and relevant to your specific collar type and application. Following correct installation and removal procedures is essential for maintaining equipment reliability and safety.
Can you recommend split collars suitable for applications with limited installation space?
Absolutely, there are split collars specifically designed for applications with limited installation space. These compact and space-efficient collars offer reliable performance in tight quarters. Here are some recommendations:
- 1. Thin-Line Split Collars: Thin-line split collars are engineered to have a reduced profile, making them ideal for applications with limited space. They are available in various materials and are designed for easy installation and removal.
- 2. Low-Profile Split Collars: Low-profile split collars are designed to be shorter in height, allowing them to fit into tight spaces without protruding. These collars are commonly used in compact machinery and equipment.
- 3. Clamping Lever Split Collars: Split collars with clamping levers provide a secure grip while offering quick and tool-free adjustments. The lever design is efficient in applications where accessibility is limited.
- 4. Set Screw Miniature Split Collars: Miniature split collars equipped with set screws are designed for small shaft sizes and limited space. They provide a strong hold without compromising space requirements.
- 5. Threaded Split Collars: Threaded split collars are compact and can be installed using simple hand tools. They are suitable for applications where you need a secure fit in confined spaces.
- 6. Plastic Split Collars: Some plastic split collars, such as those made from acetal or nylon, are compact and lightweight. They are corrosion-resistant and ideal for applications with size constraints.
- 7. Step Bore Split Collars: Split collars with a step bore design provide a smaller contact area on the shaft, making them space-efficient. They are effective for securing components in limited spaces.
- 8. Double Split Collars: Double split collars offer exceptional holding power while maintaining a compact design. They are often used in applications where space is a premium.
When selecting a split collar for applications with limited installation space, consider factors such as the shaft diameter, material compatibility, and the available height and width for collar installation. Additionally, always refer to the specific manufacturer’s recommendations and product specifications to ensure a proper fit.
editor by CX 2023-12-26
China wholesaler Stainless Steel 304 CZPT Set Screw Shaft Collars Double Split Shaft Collar shaft collar with set screw
Product Description
Product Description
ONE-PIECE
One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft. we uses carefully selected materials and proprietary processes on its one-piece collars to ensure the clamping gap remains open for simpler and more precise adjustment, installation and fit. we manufactures one-piece clamp shaft collars in 12L15 lead-free steel with a zinc or proprietary black oxide finish, 303 and 316 stainless steel, high-strength 2571 aluminum, and engineered plastic. Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.ONE-PIE
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Company Profile
RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.
We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.
We have won the trust of our clients with our top quality products and outstanding service.
Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!
Contact us at once and let′ S do mutually beneficial business together!
Production ability
|
EQUIPMENT LIST |
||||
|
NAME
|
SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
|
CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
|
1370 |
KAFO |
TAPAN |
20 |
|
|
EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
|
ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
|
|
Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
|
Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
|
Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
|
Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
|
CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
|
Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packaging & Shipping
Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Auto and Motorcycle Accessory, Machinery Accessory, Transmission |
|---|---|
| Standard: | GB, EN, JIS Code, TEMA, ASME, Customed |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum, Cold Forming Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for maintaining split collars in corrosive environments?
Maintaining split collars in corrosive environments is essential to ensure their longevity and optimal performance. Here are best practices for maintaining split collars in such conditions:
- 1. Material Selection: Choose split collars made from corrosion-resistant materials. Stainless steel or plastic collars are often suitable for corrosive environments due to their resistance to rust and corrosion.
- 2. Regular Inspection: Conduct routine inspections to check for signs of corrosion or wear on the split collars. Early detection of issues allows for timely maintenance.
- 3. Lubrication: Apply a suitable lubricant to the collar’s interior surface and the shaft. Lubrication can help reduce friction and prevent corrosion. Choose a lubricant compatible with the collar material and the environmental conditions.
- 4. Gasket Seals: In highly corrosive environments, consider using split collars with gasket seals. These seals provide an additional layer of protection against moisture and corrosive agents.
- 5. Protective Coatings: Some split collars can be coated with corrosion-resistant materials or coatings. These coatings enhance their resistance to corrosive elements.
- 6. Regular Cleaning: Clean the split collars and the surrounding components regularly to remove any accumulated corrosive substances, dirt, or debris. Use appropriate cleaning agents that won’t harm the collar material.
- 7. Tightening Checks: Periodically check the tightness of split collars to ensure they remain secure on the shaft. Corrosion can weaken the grip over time, so re-tighten as necessary.
- 8. Environmental Sealing: If possible, create an environmental barrier or enclosure around the machinery or equipment to minimize exposure to corrosive elements. This can help extend the life of split collars.
- 9. Replacement of Damaged Collars: If a split collar shows significant signs of corrosion or wear, consider replacing it with a new one. Regularly replace any gasket seals if they deteriorate.
- 10. Training and Education: Ensure that maintenance personnel are trained and educated on the best practices for maintaining split collars in corrosive environments. Knowledge of proper maintenance procedures is crucial.
By following these best practices, you can prolong the life of split collars in corrosive environments and maintain the reliability of your machinery or equipment. It’s important to adapt maintenance routines based on the specific environmental challenges your machinery faces.
Can you provide recommendations for cost-effective split collars catering to different budget constraints?
Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:
- 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
- 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
- 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
- 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
- 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
- 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
- 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
- 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
- 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.
When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.
Are there customer reviews available for popular brands of split collars to gauge user satisfaction?
Yes, customer reviews are valuable resources to gauge user satisfaction and learn about the performance of popular brands of split collars. Here’s where you can find customer reviews:
- 1. Online Retailers: Many online retailers, such as Amazon, provide customer reviews and ratings for split collars. You can read feedback from buyers who have purchased and used the products.
- 2. Manufacturer Websites: Some manufacturers feature customer testimonials and reviews on their official websites. These reviews often highlight the strengths and advantages of their split collar products.
- 3. Industrial and Mechanical Forums: Online forums and communities dedicated to mechanical components and engineering may have discussions and reviews about split collars. You can find insights and experiences shared by professionals and enthusiasts.
- 4. Industry-Specific Websites: Websites and platforms dedicated to specific industries, such as manufacturing or agriculture, may include user reviews of mechanical components, including split collars.
- 5. Social Media Groups: Explore social media groups and pages related to mechanical engineering, industrial equipment, or specific applications. Members may share their experiences and reviews of split collars they have used.
- 6. Industrial Directories: Some industrial directories and catalogs include user-generated reviews and ratings for mechanical components. You can search for split collar reviews in these directories.
- 7. Online Marketplaces: Besides purchasing, online marketplaces like Amazon and eBay often host customer reviews and ratings for split collars, providing insights into user satisfaction.
- 8. Word of Mouth: Network with colleagues and peers in your industry who may have experience with split collars. They can provide recommendations and share their satisfaction with specific brands.
- 9. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites may publish reviews and articles about various mechanical components, including split collars. These articles may include user experiences.
- 10. Ask for Recommendations: Don’t hesitate to ask for recommendations and reviews from suppliers or manufacturers. They can share information about customer feedback and experiences with their products.
When reading customer reviews, pay attention to the overall rating, specific pros and cons mentioned, and any comments related to the application or use of the split collars. This information can help you make an informed decision and select the right brand and product for your needs.
editor by CX 2023-12-19
China wholesaler Shaft Collar Stainless Steel Double Split Black Coating Shaft Collars 3/4 shaft collar
Product Description
Product Description
TWO-PIECES
Two-pieces shaft collars offer the same benefits as the one-piece style with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. The two-piece shaft collar uses the full seating torque of its forged screws to apply a uniform distribution of forces around the shaft' circumference. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars. we keeps both halves of the split collar together throughout the manufacturing process to assure a perfect match for proper fit, alignment, and holding power. This process also makes the two-piece collar more adaptable to shafts which vary a small amount from nominal size. we manufactures two-piece clamp shaft collars in 12l15 lead-free steel with a zinc or proprietary black oxide finish, 303 and 316 stainless steel, high-strength 2571 aluminum with or without an anodize finish, titanium, and engineered plastic. Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.screw shaft collars are mad
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Company Profile
RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.
We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.
We have won the trust of our clients with our top quality products and outstanding service.
Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!
Contact us at once and let′ S do mutually beneficial business together!
Production ability
|
EQUIPMENT LIST |
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NAME
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SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
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CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
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1370 |
KAFO |
TAPAN |
20 |
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EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
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ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
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Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
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Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
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Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
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Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
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CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
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Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packaging & Shipping
Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
| Application: | Auto and Motorcycle Accessory, Machinery Accessory, Transmission |
|---|---|
| Standard: | GB, EN, JIS Code, TEMA, ASME, Customed |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum, Cold Forming Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I find information on the application of split collars in power transmission systems?
Yes, you can find information on the application of split collars in power transmission systems. Split collars play a vital role in power transmission applications, ensuring secure and precise positioning of components on shafts. Here’s how they are commonly used in power transmission:
- 1. Securely Fastening Components: Split collars are used to secure various components like pulleys, sprockets, and gears to shafts in power transmission systems. They provide a strong grip, preventing slippage and ensuring efficient power transfer.
- 2. Easy Installation and Adjustment: Split collars’ design allows for easy installation and quick adjustment. This is particularly useful when aligning components for optimal performance and when maintenance or component replacement is necessary.
- 3. Versatility in Design: Split collars come in different designs, including single-split, double-split, and triple-split variants. This versatility enables engineers to choose the most appropriate collar for specific power transmission requirements, taking into account the transmitted torque and axial loads.
- 4. Compatibility with V-Belt Drives: In V-belt drive systems, split collars are often used to secure pulleys onto shafts. This secure connection ensures that power is efficiently transferred from the drive pulley to the driven pulley via the V-belt.
- 5. Timing Belt Drives: Timing belt drives, commonly used in applications where precise synchronization is required, rely on split collars to secure timing pulleys to the shaft. This is critical for maintaining accurate timing and preventing belt slip.
- 6. Chain Drives: In chain drive systems, split collars are employed to secure sprockets to shafts. The collar’s grip ensures that the sprocket and chain are securely connected for reliable power transmission.
- 7. Conveyor Systems: Split collars are used in conveyor systems to secure drive pulleys and idler pulleys to the conveyor shafts. This is essential for smooth and efficient material handling and transportation.
- 8. Reduction Gearboxes: Power transmission systems often incorporate reduction gearboxes. Split collars are used to secure various components in these gearboxes, ensuring precise gear alignment and reliable torque transfer.
Information on the application of split collars in power transmission systems can be found in engineering manuals, manufacturer documentation, technical articles, and online resources related to mechanical power transmission. Manufacturers and suppliers of split collars often provide specific details and guidelines for their use in power transmission applications.
Can you provide recommendations for cost-effective split collars catering to different budget constraints?
Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:
- 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
- 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
- 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
- 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
- 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
- 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
- 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
- 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
- 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.
When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.
Are there customer reviews available for popular brands of split collars to gauge user satisfaction?
Yes, customer reviews are valuable resources to gauge user satisfaction and learn about the performance of popular brands of split collars. Here’s where you can find customer reviews:
- 1. Online Retailers: Many online retailers, such as Amazon, provide customer reviews and ratings for split collars. You can read feedback from buyers who have purchased and used the products.
- 2. Manufacturer Websites: Some manufacturers feature customer testimonials and reviews on their official websites. These reviews often highlight the strengths and advantages of their split collar products.
- 3. Industrial and Mechanical Forums: Online forums and communities dedicated to mechanical components and engineering may have discussions and reviews about split collars. You can find insights and experiences shared by professionals and enthusiasts.
- 4. Industry-Specific Websites: Websites and platforms dedicated to specific industries, such as manufacturing or agriculture, may include user reviews of mechanical components, including split collars.
- 5. Social Media Groups: Explore social media groups and pages related to mechanical engineering, industrial equipment, or specific applications. Members may share their experiences and reviews of split collars they have used.
- 6. Industrial Directories: Some industrial directories and catalogs include user-generated reviews and ratings for mechanical components. You can search for split collar reviews in these directories.
- 7. Online Marketplaces: Besides purchasing, online marketplaces like Amazon and eBay often host customer reviews and ratings for split collars, providing insights into user satisfaction.
- 8. Word of Mouth: Network with colleagues and peers in your industry who may have experience with split collars. They can provide recommendations and share their satisfaction with specific brands.
- 9. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites may publish reviews and articles about various mechanical components, including split collars. These articles may include user experiences.
- 10. Ask for Recommendations: Don’t hesitate to ask for recommendations and reviews from suppliers or manufacturers. They can share information about customer feedback and experiences with their products.
When reading customer reviews, pay attention to the overall rating, specific pros and cons mentioned, and any comments related to the application or use of the split collars. This information can help you make an informed decision and select the right brand and product for your needs.
editor by CX 2023-12-07
China wholesaler Double Split Locking Clamp Shaft Collar d bore shaft collar
Product Description
Stainless Steel Shaft Collar With Set Screw
high precision shaft collars / plastic shaft collars / nylon shaft collars / stainless steel shaft collars / Set Screw Shaft Collars / Custom Set Screw Shaft Collars / Shaft locking Collars / Shaft mounting collars are the most effective when used on a shaft made of a material which is softer than the set screw.
Collar Material: Plastic (nylon), Steel, Stainless Steel, Brass, Aluminum, etc
Collar Finish: Zinc, Nickel, Black, Plain, etc
Collar Inner Diameter: Custom
Collar Outer Diameter: Custom
Collar Width: Custom
Screw Length: Custom
Screw Material: Steel
Screw Size: Custom
Screw Type: Socket Set Screw
Type: Solid Clamping Collar
Notes:Zinc Plated Steel Set Screw Collar. Traditional cost effective collar design
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB |
| Surface Treatment: | Polishing |
| Production Type: | Mass Production |
| Machining Method: | CNC Machining |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum, Iron |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
Can you offer insights into retrofitting machinery with split collars for enhanced flexibility?
Retrofitting machinery with split collars can indeed enhance flexibility and versatility in your mechanical systems. Here are some insights into the process:
- 1. Easy Adjustability: One of the key advantages of split collars is their ease of adjustment. When retrofitting machinery, you can replace traditional collars with split collars to make fine adjustments to the position of components on the shaft quickly.
- 2. Reduced Downtime: Split collars simplify the installation and adjustment process. This can significantly reduce downtime during maintenance and reconfiguration of machinery, enhancing overall operational efficiency.
- 3. Compatibility with Existing Shafts: Split collars are designed to fit a range of shaft sizes. When retrofitting, you can often use the same shafts and simply replace the existing collars with split collars, eliminating the need for extensive modifications.
- 4. Modular Design: By using split collars, you can create a modular design for your machinery. This allows for easier customization and adaptation to changing requirements without major overhauls.
- 5. Quick Component Replacement: In cases where components like pulleys, sprockets, or gears need replacement, split collars simplify the process. You can swap out components without disassembling the entire system.
- 6. Precision Positioning: Split collars provide precise positioning on the shaft. This is valuable when retrofitting machinery for tasks that demand accuracy, such as CNC machining or robotics.
- 7. Space Efficiency: Split collars have a compact design, making them suitable for machinery with limited space. This is especially beneficial when you need to optimize the use of available area.
- 8. Variety of Materials: Split collars are available in various materials, including steel, aluminum, stainless steel, and plastic. You can choose materials that align with your specific retrofitting needs, such as corrosion resistance or weight considerations.
- 9. Weight Savings: In industries like aerospace and automotive, where weight is a critical factor, retrofitting with lightweight split collars can result in significant weight savings without sacrificing performance.
- 10. Industry-Specific Solutions: Many suppliers offer industry-specific split collar solutions. When retrofitting machinery for applications like food processing, medical devices, or aerospace, you can find collars designed to meet industry standards and regulations.
When retrofitting machinery with split collars, it’s essential to carefully plan the process, ensure compatibility with existing components, and consider the specific advantages they offer for your application. This approach can lead to improved flexibility, reduced maintenance time, and enhanced adaptability in your machinery.
Can you provide recommendations for cost-effective split collars catering to different budget constraints?
Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:
- 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
- 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
- 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
- 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
- 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
- 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
- 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
- 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
- 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.
When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.
What factors should I consider when choosing a split collar for a specific shaft size?
Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:
- 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
- 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
- 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
- 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
- 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
- 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
- 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
- 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
- 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
- 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
- 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
- 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.
By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.
editor by CX 2023-11-20
China Best Sales Double Split Collar / Two-Piece Shaft Collar for Gearbox Mechanical Stops balanced shaft collar
Product Description
Double Split Collar / Two-Piece Shaft Collar for Gearbox Mechanical Stop
| Product Name | Shaft collar |
| Material | stainless steel, C45 |
| Weight | 13-620g |
| Bore | 1/2 in- 5 1/4 in |
| Item | hub and plate |
| Type | Set Screw/ single split / double split |
| packing | plastic bag +paper box +wooden box +wooden pallet |
1. Engineering: machine tools, foundry equipments, conveyors, compressors, painting systems, etc.
2. Pharmaceuticals& Food Processing: pulp mill blowers, conveyor in warehouse, agitators, grain, boiler, bakery machine, labeling machine, robots, etc.
3. Agriculture Industries: cultivator, rice winnower tractor, harvester, rice planter, farm equipment, etc.
4. Texitile Mills: looms, spinning, wrappers, high-speed auto looms, processing machine, twister, carding machine, ruler calendar machine, high speed winder, etc.
5. Printing Machinery: newspaper press, rotary machine, screen printer machine, linotype machine offset printer, etc.
6. Paper Industries: chipper roll grinder, cut off saw, edgers, flotation cell and chips saws, etc.
7. Building Construction Machinery: buffers, elevator floor polisher mixing machine, vibrator, hoists, crusher, etc.
8. Office Equipments: typewriter, plotters, camera, money drive, money sorting machine, data storage equipment, etc.
9. Glass and Plastic Industries: conveyor, carton sealers, grinders, creeper paper manufacturing machine, lintec backing, etc.
10. Home Appliances: vacuum cleaner, laundry machine, icecream machine, sewing machine, kitchen equipments, etc.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
| Standard Or Nonstandard: | Standard & Custom |
|---|---|
| Shaft Hole: | Standard & Nonstandard |
| Bore Diameter: | 8-65 |
| Material: | Steel/Aluminum/Stainless Steel |
| Type: | Collar |
| Service: | Standard and Custom |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there tutorials available on selecting the right split collar based on environmental conditions?
Yes, you can find tutorials and educational resources on selecting the right split collar based on environmental conditions. Choosing the appropriate split collar is crucial to ensure optimal performance in different environments. Here’s where to find tutorials and guidance:
- 1. Manufacturer Websites: Many split collar manufacturers provide resources on their websites, including selection guides. These guides often consider factors like temperature, humidity, and chemical exposure to help you choose the right collar for your specific environment.
- 2. Online Engineering Communities: Engineering forums and communities frequently discuss the selection of components, including split collars. You can ask questions and gather insights from experienced engineers regarding environmental considerations.
- 3. YouTube and Video Platforms: Video tutorials on platforms like YouTube can provide visual guidance on selecting split collars for specific environmental conditions. These videos may include real-world examples and case studies.
- 4. Technical Manuals and Guides: Manufacturers often include detailed technical manuals and guides with their products. These documents can provide in-depth information on selecting split collars based on environmental factors.
- 5. Industry Associations: Industry-specific associations and organizations may offer resources and publications that address the selection of components like split collars for particular environments, such as aerospace, marine, or food processing.
- 6. Online Retailers: Some online retailers provide selection tools and guidelines to help customers choose the right split collar based on environmental conditions. These tools often include filter options for material and environment type.
- 7. Engineering Schools and Institutions: Educational institutions may offer courses or seminars that cover component selection, including split collars, for various environments. Check with local universities or technical schools for educational resources.
- 8. Supplier Consultation: Contacting split collar suppliers directly can be a valuable resource. They can provide expert advice and recommendations based on your specific application and environmental challenges.
- 9. Online Articles and Blogs: Technical websites and engineering blogs may feature articles that discuss the selection of split collars in different environments. These articles often provide practical insights and tips.
- 10. Webinars and Seminars: Look for webinars and seminars conducted by industry experts and suppliers. These events may cover the selection process and considerations for split collars in varying environmental conditions.
When selecting split collars based on environmental conditions, consider factors such as temperature, moisture, chemicals, abrasion, and exposure to corrosive elements. It’s essential to choose collars that are compatible with the specific challenges your machinery or equipment will face in its operating environment.
What are the design considerations when utilizing split collars in machinery?
When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:
- 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
- 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
- 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
- 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
- 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
- 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
- 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
- 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
- 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
- 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
- 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
- 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.
By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.
Are there customer reviews available for popular brands of split collars to gauge user satisfaction?
Yes, customer reviews are valuable resources to gauge user satisfaction and learn about the performance of popular brands of split collars. Here’s where you can find customer reviews:
- 1. Online Retailers: Many online retailers, such as Amazon, provide customer reviews and ratings for split collars. You can read feedback from buyers who have purchased and used the products.
- 2. Manufacturer Websites: Some manufacturers feature customer testimonials and reviews on their official websites. These reviews often highlight the strengths and advantages of their split collar products.
- 3. Industrial and Mechanical Forums: Online forums and communities dedicated to mechanical components and engineering may have discussions and reviews about split collars. You can find insights and experiences shared by professionals and enthusiasts.
- 4. Industry-Specific Websites: Websites and platforms dedicated to specific industries, such as manufacturing or agriculture, may include user reviews of mechanical components, including split collars.
- 5. Social Media Groups: Explore social media groups and pages related to mechanical engineering, industrial equipment, or specific applications. Members may share their experiences and reviews of split collars they have used.
- 6. Industrial Directories: Some industrial directories and catalogs include user-generated reviews and ratings for mechanical components. You can search for split collar reviews in these directories.
- 7. Online Marketplaces: Besides purchasing, online marketplaces like Amazon and eBay often host customer reviews and ratings for split collars, providing insights into user satisfaction.
- 8. Word of Mouth: Network with colleagues and peers in your industry who may have experience with split collars. They can provide recommendations and share their satisfaction with specific brands.
- 9. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites may publish reviews and articles about various mechanical components, including split collars. These articles may include user experiences.
- 10. Ask for Recommendations: Don’t hesitate to ask for recommendations and reviews from suppliers or manufacturers. They can share information about customer feedback and experiences with their products.
When reading customer reviews, pay attention to the overall rating, specific pros and cons mentioned, and any comments related to the application or use of the split collars. This information can help you make an informed decision and select the right brand and product for your needs.
editor by CX 2023-11-16
China high quality Td025m-09t 49173-02401 Turbocharger for CZPT Starex CZPT double split shaft collar
Product Description
TD571M-09T Turbo 49173-57101 for CZPT Starex Kia
Refone Product
Part Number 49173-57101
OE Number , 28231-27000, 28200-4A201
Applications
Hyundai Santa Fe CRDi with D4EA Engine
Hyundai Elantra with D4EA Engine
Hyundai Tarajet with D4EA Engine
Refone Factory
Packaging and Shipping
Refone Introduction
Refone is an outstanding corporation manufacturing and selling all kinds of high quality turbochargers and auto spare parts, such as Shaft&wheel, Compressor wheel, Cartridge(CHRA), Repair kits, Thrust collar&spacer, Journal bearing, Thrust bearing,Compressor housing, Bearing housing, Turbine housing, Back plate, Heat shield, Actuator, Gaskets, Oil pipe, Water pipe and so on.
Refone products cover all popular makes and applications of turbs and turbo parts, originally manufactured by Garrett, KKK, IHI, MITSUBISHI, Toyota, Schwitzer, Holset, and Hitachi. Applications cover cars such as Toyota, BMW, Renault, Audi, Ford, FIAT, Opel, Volvo, Chrysler, Caterpillar, Cummins, Detroit, Navistar, Saab, Mercedes, Volkswagen, Peugeot and Nissan. CZPT products have been exported to America, Latin America, Japan, Europe, Australia and Southeast Asia.
We are looking CZPT to building long-term business relationship with much more global friends.
| Type: | ETS Exhaust-Gas-Turbo-Super-Charger |
|---|---|
| Body Material: | Iron |
| Certification: | TS16949, ISO9001, CE |
| Application: | Hyundai |
| Brand: | MITSUBISHI |
| Turbo Model: | Td025m-09t-3.3 |
| Customization: |
Available
| Customized Request |
|---|
Shaft Collar
A shaft collar is a common machine component that provides mechanical support to shafts. It is found in motors and gearboxes and serves several important functions. Its design makes it an easy component to install. In addition to providing mechanical support to shafts, shaft collars can also serve as locating components and bearing faces.
Sizes
Shaft collars are complex components with several factors that determine their performance. Typical considerations include the style, materials used, bore size, and shaft geometry. Manufacturers typically have information on these factors on their websites. Users can also contact them for advice. These components are available in different sizes and types.
Shaft collars are available in a wide range of sizes, from 1/8 inch to six inches. They can also be re-bored if necessary. There are two main types of shaft collars. The basic one uses set screws, which may mar the shaft. The other type features a clamp screw and a hinge on one side. This eliminates the risk of losing screws.
The most common types of shaft collars are made from steel or aluminum. Plastic shaft collars are lightweight and inexpensive, but have reduced holding power. Steel shaft collars are more durable and hold their shape without bending. They also tend to be corrosion resistant. The steel grades used can have a big impact on their performance. For example, the 12L14 alloy is easier to machine, but does not do well in welding applications. Stainless steel shaft collars offer enhanced corrosion resistance, but reduced holding power. They are most commonly made from 304 stainless steel.
Shaft collars are an integral part of many mechanical systems. They are used to mount shafts onto flat surfaces and hold mechanical components in place. These accessories are available in a wide range of sizes and styles. Depending on the application, a shaft collar can be made to fit virtually any shaft.
The material used for shaft collars is also an important factor. The material of the shaft collar can make a big difference in the performance of the collar. The screw can be either flat or hex. The material will also determine the holding power. A screw with a hardened center will provide better holding power.
Another factor affecting the holding power of shaft collars is its surface treatment. The most common types are steel, black oxide, and zinc-plated. The latter is beneficial as it reduces the friction coefficient and enhances the holding power. Zinc-plated collars are better corrosion resistant than black oxide. However, the black oxide treatment is more effective because it prevents slippage.
Construction
Shaft collar construction involves the construction of a collar around an underground shaft. This structure consists of steel casing and concrete that extends below the surface of the ground. The concrete may be constructed using conventional or specialty cements. It may also contain accelerators and other additives to improve its holding strength. The concrete may also contain heavyweight or lightweight aggregates for optimal properties.
There are two main types of shaft collars. The double split collar is the most common type. It has a split design in the middle and is fastened using two allen head cap screws on each side. It has greater holding power than a solid collar, and the two-piece design makes it easier to install and replace. In addition, double split collars don’t require disassembling the entire shaft and its components.
There are many factors to consider when selecting a shaft collar. The material, holding power, and surface treatment of the shaft collar will affect its ability to withstand the load without slipping. These factors must match the specifications of the application in order to maximize its safety. A guide can help you choose the most appropriate shaft collar for your needs. The holding power of a shaft collar depends on the material used for construction and the screw size.
Shaft collars are used for a variety of applications that require a secure grip on mechanical components. They can be used on shafts, tubes, piping, and even flat surfaces. Only the highest quality collars are approved for use in industrial settings. These collars help ensure proper alignment of mechanical components and prevent any unnecessary movement. There are three different types of shaft collars. One type is a two-piece collar that is held together by two socket head screws.
Shaft collars may include an extended concrete pad at the surface. This concrete pad can support surface equipment and piping support assemblies. The shaft collar extends below temporary bracing material and within the retainment wall. The extended portion of the collar is then extended into the competent rock. From there, the collar transitions to a shaft lining assembly.
Functions
A shaft collar is a simple device that plays a critical role in a wide variety of industrial applications. Its primary functions are to hold components in place, locate components on the shaft, and form an attachment between a shaft and another component. In designing a shaft collar, a designer needs to consider several factors, including the material, bore size, and geometry of the shaft. It is also important to consider the specific requirements of the system.
Threaded collars are superior to smooth-bore collars in many ways. Threaded collars are more resistant to axial loads than smooth-bore collars, which rely on friction. Because the collar and shaft are threaded, they are practically impossible to move axially without breaking the shaft.
There are many types of shaft collars, each with their own unique properties. Each collar has different applications, and its performance must match the needs of the application. For many applications, holding power is paramount, while other performance factors include weldability, inertia, conductivity, corrosion resistance, and precision of collar-face relative to the bore.
While shaft collars may exert some holding force, they also exert other forces on the shaft. For example, they are ideal for splitting hubs, where they act as interfaces between various components. In addition, their close tolerances allow them to exert minimal force on the hub. This allows them to provide increased holding power while minimizing the force needed to close the hub.
Despite their simplicity, the shaft collar plays a crucial role in machine design. They hold components in place and provide necessary positioning for power transmission. Additionally, they are used as spacers in motor assemblies. And, they can also act as mechanical stops, limiting the movement of the shaft. You can find them in virtually any type of machinery.
Another type of shaft collar is the threaded collar, which can be axially or radially attached to the shaft. Its design has an internal thread that helps to precisely position it along the shaft. Internal threads also offer enhanced support for high axial loads. Internal threads also act as a positive mechanical stop.
Applications
Shaft collars are used in a variety of industrial applications. They serve as accurate stops and easy-to-adjust spacers. They can be used on glass, thin-wall tubing, and plastic. Other applications include optical measuring instruments and positioning systems for MRI machines. These collars are available in different sizes, materials, and styles.
The material used for shaft collars can have a significant impact on their performance. A collar’s holding power is also affected by the strength of its screw. Generally, a collar manufacturer will provide a screw that is compatible with the application. However, in some cases, it is necessary to use a nonstandard screw.
The clamp-style collar is reliable under constant loads, but it may need extra support when shock loads are present. In these situations, a small mass is impacted, and high forces are created. A positive stop can help a clamp-style collar stay in place during such shock loads. Alternatively, a collar undercut on a shaft can provide positive stops in both axial directions.
There are many different shaft collar designs and styles. Choose the right one for your application by considering your specifications. Different styles have different purposes, so consider the type and material that is right for your application. Some manufacturers offer a variety of different styles to choose from. You can visit their website or call their customer service representatives for assistance. This way, you can choose the best shaft collar for your specific needs. These collars are a very important part of many mechanical systems.
Clamp-style collars are an excellent choice when axial adjustment along the shaft is required frequently. These collars are easy to install and remove and do not mar the shaft. In addition, they provide excellent clamping force and impressive holding power. Quick-clamp collars are also a great choice for light-duty applications. They allow for fast and easy adjustment and are particularly useful in packaging and printing industries.
Shaft collars are composed of two components: a central bore and a second component. The first component is preferably made of resilient elastomeric material. The second component is made of a plastic material and has a relative stiffness that helps the shaft collar slide on a shaft without causing too much stress.
editor by CX 2023-11-12
China supplier 40mm to 100mm 1/4 to 4 Inch Set Screw Double Split Shaft Clamp Collar for Bearing Mounting browning shaft collar
Product Description
| Certification | ISO9001:2018;SGS;TS16949 |
| Quality |
CNC machine, CNC Turning, CNC Milling, CNC center machine, auto lathe machine, Wire-cutting Machine CNC punching machines, CNC bending machines CNT stamping machine, CNC/auto lathe machine, Drilling machine, Hydraulic machine, Riveting machine, Tapping machine, welding machine, Film attaching machine, etc. |
| Materials |
Aluminum, Steel, SPCC, SGCC,SECC, SPTE, Stainless steel, Brass, Copper, Bronze, ABS, PC, PO, POM, Nylon, etc. |
| Surface finish |
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue-black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing, etc |
| Inspection Equipment |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter, etc. |
| Drawing formation | PDF, CAD/DWG/DXF, IGS/STP etc. |
HangZhou CZPT Industrial Co., Ltd. is a comprehensive factory that specialized in fasteners, CNC parts, stamping parts, machinery parts, and so on. Since the establishment of the company, we have passed ISO9001: 2018, SGS, TS16949.
Our factory covers an area of 5,000 square CZPT and has 58 employees, including 5 R & D personnel and 5 quality inspection personnel.
Major areas of service include automotive, bicycle and motorcycle, industrial automation, agricultural equipment, digital electronics, medical equipment, and so on.
Looking CZPT to your cooperation.
1. We have Specialized QC testers to check the products quality according to customers’ needs.
2. We have IQC to check the dimensions and surface of the incoming material.
3. We have PQC to inspect full-course during the processing.
4. We have FQC to inspect all the plating products from outsides and make the 100% inspection before the shipments.
FAQ:
Q1: Why choose ZheJiang n?
To provide our customers with first-class services in the supply of quality screws minimizing costs.
Q2: How is quality ensured?
All our processes strictly adhere to ISO9001:2018 procedures. We have strict quality control from producing to delivery. Our company had strong technology support, 80% of our colleagues are master or bachelor’s degree. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management.
Q3: Can You Strictly Follow The Tolerance on The Drawing And Meet The High Precision?
Yes, we can, we can provide high precision parts and make the parts as your drawing.
Q4: How should I order and make payment?
By T/T, for samples 100% with the order; for production, 30% paid for deposit by T/T before production arrangement, the balance to be paid before shipment. negotiation accepted.
Q5: What’s your Delivery Time?
Standard parts: 7-20days
Non-standard parts: 15-25days
We will make the delivery as soon as possible with the guarantee quality
Q6:How to Custom-made (OEM/ODM)?
If you have a new product drawing or a sample, please send to us, and we can custom-made the as your required. We will also provide our professional advices of the products to make the design to be more realized & maximize the performance.
Q7:Which mode of transport would be better?
In general, the product are heavy, we advice to make delivery by sea, Also we respect your views of other transportation as well.
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 8-24 |
| Torque: | >80N.M |
| Bore Diameter: | 19mm |
| Speed: | 8000r/M |
| Structure: | Rigid |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the temperature resistance properties of split collars?
The temperature resistance properties of split collars vary depending on the material they are made from. Here’s a general overview of temperature resistance for common split collar materials:
- 1. Steel Split Collars: Steel split collars can generally withstand a wide range of temperatures. Standard steel split collars are suitable for temperatures from -40°C to 250°C (-40°F to 482°F). For higher-temperature applications, heat-resistant steel alloys may be used.
- 2. Aluminum Split Collars: Aluminum split collars have a temperature resistance range of approximately -40°C to 150°C (-40°F to 302°F). They are lighter than steel but may not be suitable for extremely high-temperature environments.
- 3. Stainless Steel Split Collars: Stainless steel split collars are highly corrosion-resistant and can endure a wide temperature range. They are suitable for temperatures from -100°C to 300°C (-148°F to 572°F) and often used in harsh environments.
- 4. Plastic Split Collars: The temperature resistance of plastic split collars varies with the type of plastic. Common plastics like nylon and acetal have a range of -40°C to 80°C (-40°F to 176°F). Some specialty plastics offer higher temperature resistance, up to 150°C (302°F).
- 5. Industry-Specific Materials: In some industries, specialty materials with enhanced temperature resistance are used. For example, aerospace applications may require split collars made from materials capable of withstanding extreme temperature fluctuations encountered during flight.
- 6. Coatings and Treatments: In addition to the base material, coatings and treatments can improve the temperature resistance of split collars. For example, heat-resistant coatings can extend the upper temperature limit.
It’s important to consult the manufacturer’s specifications for specific split collar products to determine their exact temperature resistance properties. When selecting split collars for applications in extreme temperature conditions, consider not only the collar material but also factors like the duration of exposure and the presence of additional heat-resistant treatments.
Where can I purchase split collars with specific certifications for certain industries?
Purchasing split collars with specific certifications for particular industries is crucial to meet safety and regulatory requirements. Here are some sources where you can find certified split collars:
- 1. Industrial Suppliers: Many industrial suppliers and distributors offer a range of certified split collars designed for specific industries. These suppliers often have a variety of certifications to meet regulatory standards.
- 2. Manufacturer Websites: The official websites of split collar manufacturers typically provide information on certified products. You can directly contact manufacturers to inquire about certifications and place orders.
- 3. Specialized Industrial Stores: Some specialized industrial stores focus on specific industries, such as aerospace or medical. These stores are likely to carry certified split collars tailored to those industries.
- 4. Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions can connect you with manufacturers and suppliers who specialize in certified components, including split collars.
- 5. Online Marketplaces: Online marketplaces often list split collars with detailed product information, including certifications. You can filter search results to find collars that meet your industry’s requirements.
- 6. Industry Associations: Industry associations related to your specific field may provide recommendations or directories of certified suppliers. These associations often collaborate with trusted suppliers.
- 7. Local Distributors: Check with local distributors who may have knowledge of suppliers offering certified split collars for your industry. Local sources can be convenient for quick procurement.
- 8. B2B (Business-to-Business) Platforms: Some B2B platforms cater to industrial and manufacturing needs, offering a wide range of certified components, including split collars.
- 9. Custom Manufacturing: In cases where standard certified collars are not readily available, consider working with manufacturers who offer custom fabrication services to meet industry-specific requirements.
When purchasing certified split collars, ensure that you request and verify the relevant certifications, such as quality management certifications (e.g., ISO 9001) or industry-specific certifications (e.g., aerospace or medical certifications). It’s essential to adhere to industry standards and regulations for safety and compliance in your applications.
What factors should I consider when choosing a split collar for a specific shaft size?
Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:
- 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
- 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
- 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
- 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
- 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
- 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
- 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
- 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
- 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
- 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
- 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
- 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.
By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.
editor by CX 2023-11-08