Product Description
Agricultrual Bearing/ Hexagonal Bore Bearing /207krrb17/China Factory
Technology utilized for the production of the bearings provides significant advantages to customers due to minimal maintenance costs. Each bearing should have longer life span and should operate without any problems during the exploitation. However, it should be noted that certain external factors affect the quality of bearings as well. They should not be exposed to excessive heat and must be protected from ingress of foreign matter. Also, Bearings must be properly lubricated.
Modern ball bearings stand up to growing demands of operation in difficult conditions with increased productivity. Further development trends set demands for longer exploitation life under harsh conditions and more cost-effective design for agricultural machinery. CZPT bearings provide cost-effective solutions and are extensively applied in agricultural machinery production. These bearings are quick and easy to mount. Wide inner ring can be mounted on the shaft by the eccentric ring, screws or adapter sleeves. Seals are specially designed and fitted to the outer rings. The advantages of these bearings have led to their rapid adoption by manufacturers of agricultural machinery.
Each CZPT bearing is produced in accordance with strict premium quality standards.
-VAFEM bearing units consist of a housing which is made from either cast iron or pressed steel; The insert bearings inside have a self-aligning feature due to their spherical outer diameters and the corresponding design of the bearing housing. This feature allows for any static misalignment.
-Wider inner ring, hex bore, square bore, pressed housing, paint or zinc plating, double row and so on are available for better anti-corrosion performance.
–Various seals design is available, typically single, triple lips, as well as 6 lips are available based on different bearing arrangement and requirements for each application.
-Rings and ball Material, Rubber Seal, Grease, as well as internal design of bearings are carefully selected.
– When low temperature is required, we have solution to meet with it.
-When axial load is required, we have design of 4 point contact bearing to meet with it.
Also we can also provide design solution to meet with customer requirements, and we have been proven successful in helping OEM customers to provide comparable performance with more economical CZPT bearings.
NO. | Model Number | Sample Stock qty | Seal Structure | Bore shape | Eccentric collar | Note |
29 | 207KRRB17 | 2 | Three lip seal | circular | / | |
30 | 209KRRB2 | 1 | Iron bonding | hexagonal | / | |
31 | 210RRB6 | 1 | Three lip seal | hexagonal | / | |
32 | CSA207-22 | 2 | Iron bonding | circular | with | |
33 | F208G | 1 | / | / | / | only housing |
34 | GW211PP3 | 2 | Three lip seal | square | / | |
35 | GW211PPB2 | 2 | Three lip seal | circular | / | |
36 | NA206NG | 1 | Iron bonding | circular | with | |
37 | SA207-20G | Iron bonding | circular | with | no sample stock | |
38 | SA207NG | 2 | Iron bonding | circular | with | |
39 | SA208-24NG | Iron bonding | circular | with | no sample stock | |
40 | SAAK205-16G | 1 | Iron bonding | circular | with | with bearing housing |
41 | SBAK205-16G | 1 | Iron bonding | circular | / | with bearing housing |
42 | SBLF206-20G | 1 | Iron bonding | circular | / | with bearing housing |
43 | W208PPB12 | 1 | Three lip seal | square | / | |
44 | W208PPB16 | 2 | Three lip seal | hexagonal | / | |
45 | W208PPB7 | 2 | Three lip seal | circular | / | |
46 | W210PPB5 | 2 | Three lip seal | circular | / | |
47 | UCF208-24 | 1 | Iron bonding | circular | / | with bearing housing |
48 | FD211RBA | 2 | Three lip seal | circular | / | with pressed steel housing |
49 | W208PP10 | 2 | Three lip seal | circular | / | |
50 | DC209TTR10 | 2 | Iron bonding | circular | / | |
51 | YET205-100-RSNC | 2 | Iron bonding | circular | / | one side sealed while another open |
52 | W210PP4 | 2 | Three lip seal | square | / | 2/ 2.6N.M |
53 | 205DDS | 2 | Three lip seal | circular | / | |
54 | W208PPB5 | 1 | Three lip seal | square | / | developed for customer |
55 | NA208-24G | 1 | Three lip seal | circular | with | developed for customer |
56 |
NO. | Model Number | Sample Stock qty | Seal Structure | Bore shape | Eccentric collar | Note |
1 | 88128-GG | 2 | Iron bonding | circular | / | |
2 | 885152 | 2 | Three lip seal | mandrel | / | for water pump |
3 | 204KRR2 | 2 | Iron bonding | hexagonal | / | |
4 | 204RR6 | 5 | Iron bonding | circular | / | |
5 | 205KPPB2 | 1 | Three lip seal | hexagonal | / | |
6 | 205NPP9 | 2 | Three lip seal | circular | / | |
7 | 206GGH | 2 | Three lip seal | circular | / | |
8 | 206KRRB6 | 2 | Three lip seal | hexagonal | / | |
9 | 88506LLX | 2 | Iron bonding | circular | / | |
10 | CSA206-18 | 2 | Iron bonding | circular | with | |
11 | 206KRR6 | 2 | Iron bonding | hexagonal | / | |
12 | FD211RM | 2 | Three lip seal | square | / | with pressed steel housing |
13 | GW208PPB6 | 2 | Three lip seal | square | / | |
14 | GW209PPB13A | 2 | Three lip seal | circular | / | |
15 | GW209PPB4 | 2 | Three lip seal | circular | / | |
16 | W208PP21 | 2 | Three lip seal | hexagonal | / | |
17 | W208PP5 | 2 | Three lip seal | square | / | |
18 | W208PP8 | 2 | Three lip seal | square | / | |
19 | W208PPB8 | 2 | Three lip seal | square | / | |
20 | W209PPB4 | 2 | Three lip seal | circular | / | |
21 | W209PPB5 | 2 | Three lip seal | square | / | |
22 | W211PP5 | 1 | Three lip seal | square | / | |
23 | 885151E | 4 | Gerneral | mandrel | / | for water pump |
24 | NA205-15G | 2 | Iron bonding | circular | with | |
25 | NA206-18NG | 2 | Iron bonding | circular | with | |
26 | NA305NG | 2 | Three lip seal | circular | with | |
27 | SA205G | 2 | Iron bonding | circular | with | |
28 | SB207-23G | 1 | Iron bonding | circular | / |
Type: | Agricultrual Bearings |
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Usage: | Agricultural Products Processing, Harvester, Planting and Fertilization |
Material: | Chrome Steel & Iron Casting |
Power Source: | Gasoline |
Weight: | 2lbs |
Bore Shape: | Hexagonal |
Customization: |
Available
| Customized Request |
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Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by CX 2023-11-14
China high quality China Factory Made Split Collars with Flanged Outlet for Steel, Di, UPVC, Ci & AC Pipes shaft collar balls
Product Description
1.Materials & Relevant Standards
BODY: DUCTILE IRON GGG-50
GASKET: CZPT / NBR / SBR
BOLTS & NUTS: 6.8/8.8 Carbon Steel
COATING: EPOXY coating.
2.Pipe Materials
3.Drawing
SIZE | FLANGE | OD |
Dn | RANGE | |
DN60 | 60 | 66-83 |
DN80 | 60/80 | 88-105 |
DN100 | 60/80/100 | 109-125 |
DN125 | 60/80 | 136-159 |
DN150 | 60/80/100 | 160-183 |
DN175 | 60 | 191-219 |
DN200 | 60/80/100/150 | 211-239 |
DN225 | 60 | 241-254 |
DN250 | 60/80/100/125/150/200 | 261-287 |
DN300 | 60/80/100/125/150/200 | 313-344 |
DN350 | 60/80/100/125/150/200 | 361-389 |
3.DrawingAbout Avannto
Shipments
Valve World Exhibition
FAQ
Dear Customers, the following questions are frequently asked by our customers, we put them as following, if you still have any questions haven’t been answered following, you can call our 24 hours telephone No. to get your quick answer.
1. What are your office hours?
You can reach us from 9:00 A. M. to 9:00 P. M. GTM+8, Monday to Friday, except weekends.
2. How soon can I get a price quote?
Once we know the Size, material, drive method we can provide you with 1 competitive price quote within 24 hours.
3. Can I get a sample?
Yes, the samples are free for you. But you need to offer 1 courier account NO. to afford the fee for samples shipping. The samples’ sending usually takes 5-7days.
4. How can my order produced by my brand?
Yes, you can. Pls offer your brand or LOGO design to us(.AI or.PSD format), then we could produce all goods with your brand or LOGO.
5. What’s your delivery time?
Except our legal holiday, it will take 2-4 weeks for us to finish all your orders’ production.
6. Is there a minimum order requirement?
Due to the high machine setup cost and shipping freight, our minimum order quantity is 5pcs
7. Do you have butterfly valve related accessories?
Yes, we have. We have accessories: pneumatic actuators, electric actuators, limit switches, solenoid valves, etc.
8. Will you match competitors’ prices?
If you find a lower price elsewhere for the exact same specification, we will meet or beat that price as long as it is a little higher than our cost price.
9. What are your terms of delivery?
We accept FOB, CIF etc. You can choose the 1 which is the most convenient or cost effective for you.
10. Where can I meet you by face to face?
A,Our headquarter is located in ZheJiang , if you travel to ZheJiang , you can visit our office at any time, we could pick you up from your location in ZheJiang and ZheJiang .
B,Our factories are located in ZheJiang and HangZhou, welcome to visit our factory before you cooperate with us.
C,We will attend China Spring Canton Fair and China Autumn Canton Fair every year, welcome to visit our booth at that time.
11. How can I be your sole agent in our country?
Welcome you to become our sole agent firstly. According to different countries’ demand, if your yearly purchase quantity from us can reach 10000 to 30000 pcs you could be our sole agent in your country. If you wanna know exact quantity requirement for each country, pls feel free to contact us at any time.
After-sales Service: | ISO 2531/En545 |
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Warranty: | 20 Years |
Standard: | ISO 2531/En545 |
Technique: | Casting |
Nominal Diameter: | DN60-DN350 |
Type: | Socket Union |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Can you offer insights into retrofitting machinery with split collars for enhanced flexibility?
Retrofitting machinery with split collars can indeed enhance flexibility and versatility in your mechanical systems. Here are some insights into the process:
- 1. Easy Adjustability: One of the key advantages of split collars is their ease of adjustment. When retrofitting machinery, you can replace traditional collars with split collars to make fine adjustments to the position of components on the shaft quickly.
- 2. Reduced Downtime: Split collars simplify the installation and adjustment process. This can significantly reduce downtime during maintenance and reconfiguration of machinery, enhancing overall operational efficiency.
- 3. Compatibility with Existing Shafts: Split collars are designed to fit a range of shaft sizes. When retrofitting, you can often use the same shafts and simply replace the existing collars with split collars, eliminating the need for extensive modifications.
- 4. Modular Design: By using split collars, you can create a modular design for your machinery. This allows for easier customization and adaptation to changing requirements without major overhauls.
- 5. Quick Component Replacement: In cases where components like pulleys, sprockets, or gears need replacement, split collars simplify the process. You can swap out components without disassembling the entire system.
- 6. Precision Positioning: Split collars provide precise positioning on the shaft. This is valuable when retrofitting machinery for tasks that demand accuracy, such as CNC machining or robotics.
- 7. Space Efficiency: Split collars have a compact design, making them suitable for machinery with limited space. This is especially beneficial when you need to optimize the use of available area.
- 8. Variety of Materials: Split collars are available in various materials, including steel, aluminum, stainless steel, and plastic. You can choose materials that align with your specific retrofitting needs, such as corrosion resistance or weight considerations.
- 9. Weight Savings: In industries like aerospace and automotive, where weight is a critical factor, retrofitting with lightweight split collars can result in significant weight savings without sacrificing performance.
- 10. Industry-Specific Solutions: Many suppliers offer industry-specific split collar solutions. When retrofitting machinery for applications like food processing, medical devices, or aerospace, you can find collars designed to meet industry standards and regulations.
When retrofitting machinery with split collars, it’s essential to carefully plan the process, ensure compatibility with existing components, and consider the specific advantages they offer for your application. This approach can lead to improved flexibility, reduced maintenance time, and enhanced adaptability in your machinery.
Where can I find tutorials on the correct installation and removal of split collars?
Learning the correct installation and removal of split collars is crucial for ensuring their effective use in various applications. Here are some sources where you can find tutorials on this topic:
- 1. Manufacturer’s Websites: Many split collar manufacturers provide detailed installation and removal guides on their official websites. These guides often include step-by-step instructions and illustrations.
- 2. YouTube: YouTube is a valuable resource for visual tutorials. Search for video tutorials on the installation and removal of split collars. Many experts and manufacturers create informative videos on this subject.
- 3. Online Mechanical Engineering Forums: Online forums and communities focused on mechanical engineering may have discussions, guides, and tutorials related to the correct use of split collars. You can participate in discussions and ask for advice from experienced engineers.
- 4. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites publish articles and tutorials about mechanical components, including split collars. These written guides often provide detailed instructions and tips.
- 5. Educational Institutions: Technical and vocational schools, as well as universities, may offer courses or resources related to mechanical components and their correct use. Check with educational institutions in your area for training opportunities.
- 6. Industry Publications: Industry-specific magazines and publications sometimes feature articles or tutorials on mechanical components. These resources can be a valuable reference for professionals in the field.
- 7. Books and Manuals: Books on mechanical engineering and machinery maintenance often include chapters or sections on collar installation and removal. Check your local library or online retailers for relevant books.
- 8. Webinars and Workshops: Some organizations and manufacturers conduct webinars and workshops on mechanical components, including split collars. These events can provide interactive learning opportunities.
- 9. Equipment Suppliers: Suppliers and distributors of industrial equipment may offer training or guidance on the correct use of mechanical components, including split collars. Contact them to inquire about available resources.
- 10. Hands-On Experience: Learning from experienced professionals or technicians who have hands-on experience with split collars is invaluable. Consider reaching out to colleagues or mentors for guidance.
When seeking tutorials, ensure that the information is up-to-date and relevant to your specific collar type and application. Following correct installation and removal procedures is essential for maintaining equipment reliability and safety.
What are the key differences between split collars and other types of shaft collars like set-screw collars?
Split collars and set-screw collars are both used to secure components on shafts, but they have several key differences that impact their performance and application. Here are the main differences between these collar types:
- 1. Design: Split collars have a two-piece design with a break, allowing them to be easily installed and removed without disassembling other components. Set-screw collars are one-piece collars with a threaded set screw that clamps onto the shaft.
- 2. Installation: Split collars are typically easier to install and remove because they don’t require tools. Set-screw collars, on the other hand, require tools like Allen wrenches to tighten the set screw against the shaft.
- 3. Reusability: Split collars are generally more reusable. They can be removed and reinstalled multiple times without damaging the collar or shaft. Set-screw collars can cause damage to the shaft over time, making them less reusable.
- 4. Shaft Damage: Set-screw collars can mar or deform the shaft due to the pressure applied by the set screw. Split collars distribute pressure more evenly, reducing the risk of shaft damage.
- 5. Precision: Split collars provide precise positioning on the shaft and are ideal for applications that require accurate alignment of components. Set-screw collars may have less precision due to the set screw’s nature.
- 6. Holding Power: Set-screw collars often provide higher holding power and are suitable for applications with significant loads and torque. Split collars may have slightly lower holding power in comparison.
- 7. Space Requirements: Split collars are more space-efficient as they do not require additional space beyond their own length. Set-screw collars may need extra space to accommodate the set screw and tools for installation and removal.
- 8. Maintenance: Split collars simplify maintenance tasks by allowing quick access to the shaft. In contrast, set-screw collars may require more time and effort to disassemble and reassemble equipment for maintenance.
- 9. Material: Both split collars and set-screw collars are available in various materials, including steel, aluminum, and plastic. Material choice depends on the specific application requirements.
- 10. Cost: In general, split collars are more cost-effective due to their ease of use and reusability. Set-screw collars may be slightly more expensive, considering the cost of tools and potential shaft damage.
The choice between split collars and set-screw collars depends on the specific application’s requirements, including precision, reusability, holding power, and ease of maintenance. It’s essential to consider these differences when selecting the right type of collar for your application.
editor by CX 2023-11-14
China high quality Td025m-09t 49173-02401 Turbocharger for CZPT Starex CZPT double split shaft collar
Product Description
TD571M-09T Turbo 49173-57101 for CZPT Starex Kia
Refone Product
Part Number 49173-57101
OE Number , 28231-27000, 28200-4A201
Applications
Hyundai Santa Fe CRDi with D4EA Engine
Hyundai Elantra with D4EA Engine
Hyundai Tarajet with D4EA Engine
Refone Factory
Packaging and Shipping
Refone Introduction
Refone is an outstanding corporation manufacturing and selling all kinds of high quality turbochargers and auto spare parts, such as Shaft&wheel, Compressor wheel, Cartridge(CHRA), Repair kits, Thrust collar&spacer, Journal bearing, Thrust bearing,Compressor housing, Bearing housing, Turbine housing, Back plate, Heat shield, Actuator, Gaskets, Oil pipe, Water pipe and so on.
Refone products cover all popular makes and applications of turbs and turbo parts, originally manufactured by Garrett, KKK, IHI, MITSUBISHI, Toyota, Schwitzer, Holset, and Hitachi. Applications cover cars such as Toyota, BMW, Renault, Audi, Ford, FIAT, Opel, Volvo, Chrysler, Caterpillar, Cummins, Detroit, Navistar, Saab, Mercedes, Volkswagen, Peugeot and Nissan. CZPT products have been exported to America, Latin America, Japan, Europe, Australia and Southeast Asia.
We are looking CZPT to building long-term business relationship with much more global friends.
Type: | ETS Exhaust-Gas-Turbo-Super-Charger |
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Body Material: | Iron |
Certification: | TS16949, ISO9001, CE |
Application: | Hyundai |
Brand: | MITSUBISHI |
Turbo Model: | Td025m-09t-3.3 |
Customization: |
Available
| Customized Request |
---|
Shaft Collar
A shaft collar is a common machine component that provides mechanical support to shafts. It is found in motors and gearboxes and serves several important functions. Its design makes it an easy component to install. In addition to providing mechanical support to shafts, shaft collars can also serve as locating components and bearing faces.
Sizes
Shaft collars are complex components with several factors that determine their performance. Typical considerations include the style, materials used, bore size, and shaft geometry. Manufacturers typically have information on these factors on their websites. Users can also contact them for advice. These components are available in different sizes and types.
Shaft collars are available in a wide range of sizes, from 1/8 inch to six inches. They can also be re-bored if necessary. There are two main types of shaft collars. The basic one uses set screws, which may mar the shaft. The other type features a clamp screw and a hinge on one side. This eliminates the risk of losing screws.
The most common types of shaft collars are made from steel or aluminum. Plastic shaft collars are lightweight and inexpensive, but have reduced holding power. Steel shaft collars are more durable and hold their shape without bending. They also tend to be corrosion resistant. The steel grades used can have a big impact on their performance. For example, the 12L14 alloy is easier to machine, but does not do well in welding applications. Stainless steel shaft collars offer enhanced corrosion resistance, but reduced holding power. They are most commonly made from 304 stainless steel.
Shaft collars are an integral part of many mechanical systems. They are used to mount shafts onto flat surfaces and hold mechanical components in place. These accessories are available in a wide range of sizes and styles. Depending on the application, a shaft collar can be made to fit virtually any shaft.
The material used for shaft collars is also an important factor. The material of the shaft collar can make a big difference in the performance of the collar. The screw can be either flat or hex. The material will also determine the holding power. A screw with a hardened center will provide better holding power.
Another factor affecting the holding power of shaft collars is its surface treatment. The most common types are steel, black oxide, and zinc-plated. The latter is beneficial as it reduces the friction coefficient and enhances the holding power. Zinc-plated collars are better corrosion resistant than black oxide. However, the black oxide treatment is more effective because it prevents slippage.
Construction
Shaft collar construction involves the construction of a collar around an underground shaft. This structure consists of steel casing and concrete that extends below the surface of the ground. The concrete may be constructed using conventional or specialty cements. It may also contain accelerators and other additives to improve its holding strength. The concrete may also contain heavyweight or lightweight aggregates for optimal properties.
There are two main types of shaft collars. The double split collar is the most common type. It has a split design in the middle and is fastened using two allen head cap screws on each side. It has greater holding power than a solid collar, and the two-piece design makes it easier to install and replace. In addition, double split collars don’t require disassembling the entire shaft and its components.
There are many factors to consider when selecting a shaft collar. The material, holding power, and surface treatment of the shaft collar will affect its ability to withstand the load without slipping. These factors must match the specifications of the application in order to maximize its safety. A guide can help you choose the most appropriate shaft collar for your needs. The holding power of a shaft collar depends on the material used for construction and the screw size.
Shaft collars are used for a variety of applications that require a secure grip on mechanical components. They can be used on shafts, tubes, piping, and even flat surfaces. Only the highest quality collars are approved for use in industrial settings. These collars help ensure proper alignment of mechanical components and prevent any unnecessary movement. There are three different types of shaft collars. One type is a two-piece collar that is held together by two socket head screws.
Shaft collars may include an extended concrete pad at the surface. This concrete pad can support surface equipment and piping support assemblies. The shaft collar extends below temporary bracing material and within the retainment wall. The extended portion of the collar is then extended into the competent rock. From there, the collar transitions to a shaft lining assembly.
Functions
A shaft collar is a simple device that plays a critical role in a wide variety of industrial applications. Its primary functions are to hold components in place, locate components on the shaft, and form an attachment between a shaft and another component. In designing a shaft collar, a designer needs to consider several factors, including the material, bore size, and geometry of the shaft. It is also important to consider the specific requirements of the system.
Threaded collars are superior to smooth-bore collars in many ways. Threaded collars are more resistant to axial loads than smooth-bore collars, which rely on friction. Because the collar and shaft are threaded, they are practically impossible to move axially without breaking the shaft.
There are many types of shaft collars, each with their own unique properties. Each collar has different applications, and its performance must match the needs of the application. For many applications, holding power is paramount, while other performance factors include weldability, inertia, conductivity, corrosion resistance, and precision of collar-face relative to the bore.
While shaft collars may exert some holding force, they also exert other forces on the shaft. For example, they are ideal for splitting hubs, where they act as interfaces between various components. In addition, their close tolerances allow them to exert minimal force on the hub. This allows them to provide increased holding power while minimizing the force needed to close the hub.
Despite their simplicity, the shaft collar plays a crucial role in machine design. They hold components in place and provide necessary positioning for power transmission. Additionally, they are used as spacers in motor assemblies. And, they can also act as mechanical stops, limiting the movement of the shaft. You can find them in virtually any type of machinery.
Another type of shaft collar is the threaded collar, which can be axially or radially attached to the shaft. Its design has an internal thread that helps to precisely position it along the shaft. Internal threads also offer enhanced support for high axial loads. Internal threads also act as a positive mechanical stop.
Applications
Shaft collars are used in a variety of industrial applications. They serve as accurate stops and easy-to-adjust spacers. They can be used on glass, thin-wall tubing, and plastic. Other applications include optical measuring instruments and positioning systems for MRI machines. These collars are available in different sizes, materials, and styles.
The material used for shaft collars can have a significant impact on their performance. A collar’s holding power is also affected by the strength of its screw. Generally, a collar manufacturer will provide a screw that is compatible with the application. However, in some cases, it is necessary to use a nonstandard screw.
The clamp-style collar is reliable under constant loads, but it may need extra support when shock loads are present. In these situations, a small mass is impacted, and high forces are created. A positive stop can help a clamp-style collar stay in place during such shock loads. Alternatively, a collar undercut on a shaft can provide positive stops in both axial directions.
There are many different shaft collar designs and styles. Choose the right one for your application by considering your specifications. Different styles have different purposes, so consider the type and material that is right for your application. Some manufacturers offer a variety of different styles to choose from. You can visit their website or call their customer service representatives for assistance. This way, you can choose the best shaft collar for your specific needs. These collars are a very important part of many mechanical systems.
Clamp-style collars are an excellent choice when axial adjustment along the shaft is required frequently. These collars are easy to install and remove and do not mar the shaft. In addition, they provide excellent clamping force and impressive holding power. Quick-clamp collars are also a great choice for light-duty applications. They allow for fast and easy adjustment and are particularly useful in packaging and printing industries.
Shaft collars are composed of two components: a central bore and a second component. The first component is preferably made of resilient elastomeric material. The second component is made of a plastic material and has a relative stiffness that helps the shaft collar slide on a shaft without causing too much stress.
editor by CX 2023-11-12
China manufacturer 3 Circuits 4A Mercury Rotary Connector for Lighting Use bearing shaft collar
Product Description
PS: Please kindly send us exact technical requirments so that we can recommend you the best solution. Thanks for your understanding!
General Description
Mercury slip ring enjoys the same performance just like other electrical sliprings, both of them are a device which could provide 360 degree rotations to transmit signal and power between stator side and rotor side of different industry equipments. No doubt, mercury slip ring just take advantage of mercury contact as a conductive media, which only could transfer current and signal via liquid metal under normal temperature status. This kind of slip ring has the main feature of strong stability, high precious signal and no noise. Meanwhile, compared with the traditional mechanical sliprings, this mercury rotary connector is smaller size, earlier installation and free maintenance, etc. Mercury slip rings provide the most scientific, economical and profitable rotary solution for various application industries.
Features:
1.High work speed & big current.
2.Less than 1mΩ contact resistance, no noise.
3.Compact structure, easy installation and smooth operation.
4.Free maintenance and more durable than traditional slip ring.
5.Apply to any rotating device to transmit various signal and power.
6.Non-mercury slip ring is optional ( Conform to CE, RoHs certification ).
7.Stainless steel and aluminum alloy housing is optional.
8.Contact pin and lead wire installation is optional.
Application:
1.Rotating table, rotating camera and ratary lamp box.
2.Cable wheel, winding machine.
3.Resistors cutting machine.
4.Robot arm.
5.Wind turbine generator.
6.Medical equipment, spinning LED CZPT board.
7.Manufacturing and handling control machine.
Notices:
1.Not exceed the max temperature 60ºC(140°F ), ambient temperature + self heating.
2.Vertical mounting and storage should keep the U P in the up direction.
3.Mounting into a shaft should keep no eccentricity.
4.Do not solder on the connector and terminal.
5.Connect the connector on the terminal only a few times, losing connection will cause heating when apply electrical power.
6.Vibration will cause service life shorter.
7.The rotary connector can be mounted by the body or plastic collar, but it can not carry mechanical loads. Another end should be connected floating hold by electric wire.
8.The uppers notice should be kept, otherwise, it will cause the rotary connector failure or shorten service life.
Specification:
Product Model | A3S |
Circuits & Current | 3 Circuits @ 4A |
Voltage Rating | 250VAC/DC |
Max Frequency | 200MHz |
Max Work Speed | 1800RPM |
Work Temperature | -30ºC~+60ºC |
Torque | 100gm |
Remarks: Transferring micro voltage, current, EMF,thermocouple,strain gauge, audio, video,high frequency signal,etc. |
Drawing:
Highly apprecaited for your support and interest. Welcome your consulting and contacting!
Certification: | ISO9001, RoHS, CE |
---|---|
Transmission Medium: | Mercury |
Circuits: | 3 Circuits |
Current Rating: | 4A |
Work Speed: | 1800rpm |
Voltage Rating: | 250VAC/DC |
Customization: |
Available
| Customized Request |
---|
Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by CX 2023-11-11
China high quality Bend Axis A7vo80 Hydraulic Pump Replacement Parts shaft collar coupling
Product Description
Bend Axis A7VO80 Hydraulic Pump or Hydraulic Motor A6VM80 Replacement parts .
Technical information
Rexroth Axial piston variable pump A7VO Series
Nominal pressure 350 bar
Maximum pressure 400 bar
Open circuit
-Variable pump with axial tapered piston rotary group of bentaxis design, for hydrostatic drives in open circuit
-For use in mobile and stationary applications
-The flow is proportional to the drive speed and displacement.
-The flow can be infinitely varied by adjusting the bent axis.
-Wide selection of control devices
-Compact, robust pump with long service life
Models:A7VO28/A7VO55/A7VO12/A7VO80/A7VO107/A7VO160/A7VO200/A7VO172/A7VO250/A7VO355/A7VO500
Product details
Product name | Piston Pump Unit/Parts |
Model No | A6VM160~500/A6VE160/A7VO28~500 |
Types | Rexroth hydraulic piston pump |
Function | Completely interchargeable with original pump |
Application | Construction machinery,continous soil mix, concrete-pump truck |
Product Keywords | A7VO80 |
PART # | DESCRIPTION | USED IN PUMPS # |
R425758 | PINION GEAR | A8VO08 |
R415312 | VALVE PLATE RH | A6VM80 |
R425759 | DRIVE SHAFT | A6VE80 |
R419657 | VALVE PLATE LH | A7VO80 |
R421289 | CYLINDER BLOCK | |
R45712 | CENTER PIN | |
R443339 | PISTON | |
R831893 | PISTON RING | |
R062847 | RETAINER PLATE | |
R831106 | SCREW | |
R036642 | GEAR | |
R422707 | STUB SHAFT | |
R408894 | CUP SPRING | |
R412411 | SPRING COLLAR | |
R412412 | SPRING COLLAR | |
R412413 | SPRING COLLAR | |
R412414 | SPRING COLLAR | |
R412415 | SPRING COLLAR | |
R412416 | SPRING COLLAR | |
R412417 | SPRING COLLAR |
A7VO80
Ring piston | 7 |
Ring | 14 |
Cylinder block | 1 |
Valve plate M | 1 |
Valve plate R | 1 |
Valve plate L | 1 |
Retainer plate | 1 |
Drive shaft | 1 |
Drive shaft | 1 |
Center pin | 1 |
Center pin | 1 |
Socket bolt | 14 |
Spring seat | 1 |
Disk spring | 4 |
Shaft seal | 1 |
Big bearing | 1 |
Head block | 1 |
A6VM80/A6VE80
Ring piston | 7 |
Ring | 14 |
Cylinder block | 1 |
Valve plate M | 1 |
Retainer plate | 1 |
Drive shaft | 1 |
Center pin | 1 |
Socket bolt | 14 |
Spring seat | 1 |
Disk spring | 4 |
Shaft seal | 1 |
Big bearing | 1 |
Head block | 1 |
Brand | Model | Displacement | |
Rexroth | A10VSO | 10/16/18/28/45/63/71/100/140 | |
A4VSO | 40/71/125/180/250/355 | ||
A2FE | 28/32/45/56/63/80/90/107/125/160/180/250/355 | ||
A2FO | 10/12/16/23/32/45/56/63/80/107/125/160/180/200/250/355 | ||
A2FM | 12/23/28/32/45/56/80/107/125/160/180/200/225/250 | ||
A2F | 12/28/55/63/80/107/160/200/250 | ||
A6VM | 55/80/107/160/200/250/355 | ||
A7VO | 28/55/80/107/160/200/250 | ||
A6VE | 28/55/80/107/160 | ||
A8VO/A8V | 55/80/107/140/200 | ||
A4VG | 28/40/45/50/56/71/90/125/180/250 | ||
A4VTG | 71/90 | ||
A11V(L)O | 130/190/260 | ||
A10VG | 18/28/45/63 | ||
A7V | 28/55/80/107/160/225/250/355 | ||
AP2D | AP2D12, AP2D18, AP2D25, AP2D28, AP2D36 | ||
Sauer | PV pump | 20/21/22/23/24 | |
MF Motor | 20/21/22/23/24 | ||
MV Motor | 22/23 | ||
90R Pump | 55/75/100/250 | ||
90L Pump | 55/75/100/250 | ||
90M Motor | 55/75/100/250 | ||
Kawasaki | K3V | 63DT/112DT/140DT/180DT | |
K3V | 112S/DT/DTP | ||
K5V | 140/DTP |
After-sales Service: | Offering Technical Support |
---|---|
Warranty: | 6 Months |
Power: | Hydraulic |
Transport Package: | Carton Box |
Specification: | A7VO80 |
Trademark: | Elephant Fluid Power |
Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by CX 2023-11-10
China supplier Bestone Djustable Dog Real Split Leather Studded Pet Dog Collar, Durable Doggy Collars for Small Medium Large Dogs – Black M balanced shaft collar
Product Description
Custom Luxury Adjustable Dog Real Split Leather Studded Pet Dog Collar
Product Description
Name | Dog Collar | Style | dog Collar&Leash |
Brand | Customized | Color | Customized |
Moq | 100PCS | Place | ZheJiang Province,China |
Fabric | leather | Packing | PP bag or Customized |
Size | Customized | OEM/ODM | Aceeptable |
- Material: Made of real leather and decorated with 2 Rows Rivet added charm.
- Size M: Adjustable from 16″ – 20.5″,please keep some room between neck and collar, it is comfortable for your pet.
- Easy adjustment: There are 5 adjustment holes designed on the collar for better adjustment, which is convenient.
- Durable: The material is high-quality leather, which is highly resistant to chewing, can be used for a long term.
- Excellent Gift: The dog collar will give your pet great comfortable wear experience, it will be an excellent gift for your pet.
Company Profile
HangZhou Bestone Industry Co., ltd, A 12 years old OEM&ODM pets products manufacturer, customizing high-quality collar, leash, harness, apparel, toys and etc for your beloved pets.
Our Vision Create value for clients by providing high quality and cost effective product & service, grow up altogether through constant innovation, and build a community where humans understand canine friends better.
Our Advantages
1.Strict Quality Control, certificated by SGS, TUV and CE, supply clients all over the world, organized QC system assures guaranteed QUALITY
2.Innovative Team Several pattern guys with more than 10 years work experience, do help clients turn each of innovative ideas into freshamazing product.
3.Personalized custom Service, all product details can be customized like logo, pattern, color, material, package and etc to help clients building brand & marketing correspondingly.
4.OEM&ODM service, we are professional OEM&ODM pet products manufacturer with the production volume of 30,000 webbings daily capacity.
5.Intimate Service, 24 hour on line service, consult and update clients timely during the whole process to achieve client’s better grasp of each whole project.
Your satisfaction is our driving force.
Customized Service
Our Client
Certifications
Packaging & Shipping
FAQ
1. Can you do custom service?
Yes, we are professional ODM&OEM manufacturer, customize per original image or sketch, also provide clients professional advices
2. Can you brand private logo?
Yes, we do rubber logo, laser logo, woven logo, silk print logo and etc
3. How to make payment?
We accept T/T, PayPal, L/C and so on
4. Can you sample before start bulk production?
Yes, can make development samples first, usually start bulk order directly and make pre-production samples for approval before bulk production as to small trials.
5. Why charge sample fees?
We do OEM, haven’t stocks, have to experience below process before a sample is made up.
· Analyze and Verifythe practicability of the new design
· Purchase various raw materials by cash
· Customize the details on the raw materials by sublimation, plate and etc.
· Inspect sample materials and create paper pattern
· Make up the sample
· Inspect the finished samples and send out by courier.
We return the sample charge when it’s ordered in the future with certain quantity.
6. What’s the next step after make payment?
· We pass specific order information to correlative departments
· Get the bulk raw materials ready in 15 days usually, we will get the raw materials approved by clients.
· Start bulk production and inform clients in the meanwhile.
· Inspect the cargo and do packaging, inform clients the shipment time
That is, we take care of all the work rigorously after clients confirm order details and make payment.
7. How to assure product quality?
Make up pre-production sample for client approval as the standard of the bulk cargo, do quality inspection during the whole process from raw material, bulk production, packaging to shipment, each QC station control the quality of each procedure. We take full responsibility for any quality issues after shipment.
8. Delivery
7-15 days lead time for samples and 25-45 days for bulk production, depends on specific order quantity and production schedule
Suitable for: | Dog |
---|---|
Material: | Leather |
Type: | Buckle Collars |
Width: | 2.5CM |
Application: | Home, Outside |
Closure Type: | Buckle |
Samples: |
US$ 40/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
What are the temperature resistance properties of split collars?
The temperature resistance properties of split collars vary depending on the material they are made from. Here’s a general overview of temperature resistance for common split collar materials:
- 1. Steel Split Collars: Steel split collars can generally withstand a wide range of temperatures. Standard steel split collars are suitable for temperatures from -40°C to 250°C (-40°F to 482°F). For higher-temperature applications, heat-resistant steel alloys may be used.
- 2. Aluminum Split Collars: Aluminum split collars have a temperature resistance range of approximately -40°C to 150°C (-40°F to 302°F). They are lighter than steel but may not be suitable for extremely high-temperature environments.
- 3. Stainless Steel Split Collars: Stainless steel split collars are highly corrosion-resistant and can endure a wide temperature range. They are suitable for temperatures from -100°C to 300°C (-148°F to 572°F) and often used in harsh environments.
- 4. Plastic Split Collars: The temperature resistance of plastic split collars varies with the type of plastic. Common plastics like nylon and acetal have a range of -40°C to 80°C (-40°F to 176°F). Some specialty plastics offer higher temperature resistance, up to 150°C (302°F).
- 5. Industry-Specific Materials: In some industries, specialty materials with enhanced temperature resistance are used. For example, aerospace applications may require split collars made from materials capable of withstanding extreme temperature fluctuations encountered during flight.
- 6. Coatings and Treatments: In addition to the base material, coatings and treatments can improve the temperature resistance of split collars. For example, heat-resistant coatings can extend the upper temperature limit.
It’s important to consult the manufacturer’s specifications for specific split collar products to determine their exact temperature resistance properties. When selecting split collars for applications in extreme temperature conditions, consider not only the collar material but also factors like the duration of exposure and the presence of additional heat-resistant treatments.
What are the design considerations when utilizing split collars in machinery?
When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:
- 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
- 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
- 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
- 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
- 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
- 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
- 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
- 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
- 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
- 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
- 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
- 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.
By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.
What are the primary advantages of using split collars in mechanical assemblies?
Using split collars in mechanical assemblies offers several advantages that enhance their performance and ease of use. Here are the primary advantages:
- 1. Easy Installation and Removal: Split collars are designed with a break in the collar, allowing them to be easily installed or removed from a shaft without the need for complete disassembly of the equipment. This simplifies maintenance and reduces downtime.
- 2. Precise Positioning: Split collars provide precise positioning on a shaft. They can be adjusted to the desired location with accuracy, ensuring proper alignment of components such as bearings, sprockets, or pulleys.
- 3. Even Pressure Distribution: Split collars apply even pressure around the shaft, preventing localized stress and potential damage to the shaft. This uniform distribution of force reduces the risk of shaft wear or deformation.
- 4. Secure Locking Mechanism: Split collars often feature set screws or clamping mechanisms that create a secure and reliable hold on the shaft. This prevents slippage or movement during operation.
- 5. Reusability: Split collars are typically reusable, which is cost-effective in the long run. They can be removed, adjusted, and reinstalled multiple times without loss of performance or integrity.
- 6. Versatility: Split collars are available in various materials and sizes to accommodate different shaft dimensions and environmental conditions. This versatility makes them suitable for a wide range of applications.
- 7. Reduced Shaft Damage: The design of split collars minimizes the risk of shaft damage that can occur with other collar types, such as set-screw collars, which can mar or deform the shaft surface.
- 8. Minimal Assembly Space: Split collars do not require extra space beyond the length of the collar itself. This is advantageous in applications with limited assembly space or close proximity to other components.
- 9. Corrosion Resistance: Split collars can be manufactured from materials with corrosion-resistant properties, making them suitable for use in various environments, including outdoor and marine applications.
- 10. Maintenance Efficiency: Split collars simplify maintenance tasks by allowing quick access to the shaft. When maintenance or replacement is needed, the collar can be easily disassembled and reassembled.
The advantages of using split collars make them a popular choice in mechanical assemblies where precision, ease of installation, and maintenance are essential. These collars offer reliability and flexibility in a wide range of applications.
editor by CX 2023-11-10
China best K03-052 Chra Cartridge 53037100516 with Good quality
Product Description
Borg Warner K03-052 CHRA Cartridge 535710571
Products Descreption
Part Number | 535710571 |
Turbo Model | K03-052, K03-053, K03-058 |
Manufacturer | Borg Warner – 3K – Schwitzer |
Application
Borg Warner K03-052 Turbo:
2
Borg Warner K03-053 Turbo:
3
Borg Warner K03-058 Turbo:
8
Package
1. Mold foam
2. Plastic bag
3. Strong Canton Pallet
Please don’t worry about package, we promise that our turbocharger reach you intactly.
Shipping
1)TNT,DHL,FEDEX,UPS,EMS
2)By sea ,by air
3)Take your requirements into consideration
Company Introduction
Refone AUTO POWER is committed to delivering the highest standard of quality and safe products and services to our customers.
Refone auto power is an outstanding corporation manufacturing and selling all kinds of high quality turbocharger and spare parts, such as Shaft & wheel, Compressor wheel, Cartridge (CHRA), Repair kits, Thrust collar & spacer, Journal bearing, Thrust bearing, Piston ring, Compressor housing, Compressor housing, Bearing housing, Turbine housing, Turbine housing adapter, Back plate (seal plate, insert), Heat shield, Actuator, Oil deflector, V-band, Shaft nut, Gasket and so on.
Advantages:
1. Quality Warranty: 1 Year
2. High speed balancing tested.
3. Provide customized service.
After-sales Service
1. Take photos, sending back for testing.
2. Send new turbo to customer.
Related Hot-selling products
Model | Turbo OEM Number | Application | |
K03 | AUDI A4/A6 | ||
K03 | 2 | 2 | Mazda 6/3 , CX-7 |
K14 | 53149886445 | Iveco Daily 2.8L TD 8140.23.37 | Mercedes Benz OM904 |
K24 | 53249887114 | Mercedes Benz OM924 | |
K27 | 53279706206 | Mercedes Benz OM422A | |
K27 | 53279887192 | Mercedes Benz OM906 | |
K03 | 5304988 | Mercedes Benz OM904 | |
K24 | 53249887114 | Mercedes Benz OM924 | |
K27 | 53279706206 | Mercedes Benz OM422A | |
K27 | 53279887192 | Mercedes Benz OM906 | |
K03 | 8 | Volkswagen Golf V,GT Polo, Scirocco | |
K27 | 53279887120 | Mercedes Benz Truck,Atego, Unimog |
Contact Us
Please feel free to contact us,will reply within 24 hours.
Lisa Li
Website: cnrefone
Engine Type: | Auq, Arz, APP |
---|---|
Type: | ETS Exhaust-Gas-Turbo-Super-Charger |
Body Material: | Iron |
Certification: | ISO9001, CE |
Application: | Volkswagen |
Brand: | Borgwarner |
Customization: |
Available
| Customized Request |
---|
Common Uses for the Shaft Collar
The shaft collar is a relatively simple machine component, but one of the most important in many power transmission applications. It is most often used in gearboxes and motors, where it serves as a locating component, bearing face, and mechanical stop. Its simple design allows for easy installation and makes it ideal for a range of applications. Listed below are some of the most common uses for the shaft collar. Learn more about this important machine component.
Single split
Two-piece shaft collars are an excellent option for applications where a single piece collar is not practical. They provide the same benefits as one-piece collars, but with more convenience when installing. The two-piece collar has a clamp style, which allows the collar to be adjusted with a hand tool. They are suitable for light-duty applications and come in a variety of diameters. In addition to shaft diameters, collars are available with different threaded bore sizes. Shaft diameters are usually measured in mm. They can be easily installed and disassembled by removing the cap screws from each side.
Single split shaft collars come with a machine screw that tightens the clamp around the shaft. This ensures a tight, secure fit and better holding power than solid collars. They are easy to install, remove, and adjust, and work on virtually all types of shafts. The machine screw helps to prevent the collar from ripping the shaft.
Shaft collars come in a variety of materials. Typical materials include stainless steel, alloyed steel, and nylon. They are also available in custom sizes. If you want a specific size, be sure to specify that when ordering. These collars are made of quality materials, and they will hold up to the most rigorous applications.
Heavy duty shaft collars are manufactured from higher-grade materials than standard collars. They have a larger outer diameter, wider flange, and a larger screw for increased holding power. These collars are typically used in short-term, rigid coupling applications, and they are available in one-piece and two-piece clamp styles. These collars are typically made from 1215 lead-free steel or 303 stainless steel. Some of them can be finished with an anodized finish.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. There are three different styles of mountable shaft collars: flange collars, flat collars, and quick-release collars. The material used for shaft collars can be 1215 lead-free steel with a black oxide finish, high-strength aluminum, and 303 stainless steel.
Solid
A solid shaft collar is a shaft coupling that is used to connect two shafts. They can be made of a variety of materials, including steel, zinc plated, and stainless steel. In addition, they come with various finishing options, including a zinc plated or black oxide finish. In addition, they can be made to fit a variety of shaft sizes and types.
Shaft collars are a simple, yet essential part of machine design. They can be found in virtually any piece of machinery. They can serve a variety of functions, including holding bearings on shafts, positioning components within motor assemblies, and acting as mechanical stops. While they can serve a variety of functions, they are most commonly used as bearing faces, mechanical stops, and locating components. They are also easy to install and tighten, making them a popular choice for a variety of different applications.
Solid shaft collars are available in two types: one-piece and two-piece. The two-piece collars are generally more rigid, offering better clamping force. However, they require more seating torque than the one-piece clamp collar. This is because there are more screws to tighten the two-piece collar than the single-piece collar.
One type of solid shaft collar is the set screw collar. Its holding power comes from the set screw, which is tightened onto the shaft. Ideally, the set screw should impinge on the shaft, and bite into it. The screw should be made of a softer material, as a harder material would reduce its holding power. However, the set screw collar can be adjusted by milling small flats into the shaft at the locations of the set screw.
A solid shaft collar is a simple machine component used in various power transmission applications. The most common places where it is used include motors, gearboxes, and bearings. Their simple design makes it easy to install and maintain. Unlike early versions, however, which were primarily made of square-headed set screws, modern shaft collars feature recessed set screws.
lamping-style
A Clamping-style shaft collar is an essential component of a gearbox or motor. Its high holding power allows it to hold components securely in place and ensure proper power transmission. These collars are also commonly used as spacers or to limit the movement of shafts during reciprocating motion.
These collars come in a variety of styles, including the double-split and semi-split varieties. They are ideal for repetitive positioning and are available in steel and stainless steel. They also feature a quick release element. And the index lever makes them easy to adjust or repair.
There are several different styles of shaft collars, including the Clamping-style shaft collar. The Clamping-style collar is one of the most commonly used in industrial settings. Its clamp is attached to the shaft by screws and has a hinge on one side. This feature eliminates the risk of the screws becoming dislodged while operating the machine.
Clamping-style shaft collars are generally made of steel or stainless steel. They can be made of aluminium, but this material has lower holding power. Stainless steel collars are a good choice for cleanroom environments because they do not outgas. They also require less maintenance. If you’re uncertain which style to choose, consult with a specialist in your field.
Clamping-style shaft collars are commonly used on industrial machinery and are an important part of gearbox maintenance. If you’re planning to install one, make sure you measure it carefully before you install it. If you don’t, you may damage the shaft or endcap. And while you’re at it, be sure to check for any kinks before you use it.
Set screw
Set screw shaft collars are the most cost-effective type of shaft collar. Available in bore sizes ranging from 3/16″ to 4″, they offer increased holding power and torque capacity. Additionally, they come with a keyway in case the shafts are keyed. Commercially produced shaft collars are non-magnetic and made of 303 stainless steel. They also come with one set screw per collar.
Shaft collars can be made of aluminum, steel, or a combination of steel. They serve multiple purposes including mechanical stops and stroke limiters, and can be adjusted for the correct fit. They are easy to install and remove, and they provide high clamping power. Custom designs are also available. They can be made of different materials to suit your specific needs.
Set screw for shaft collars are commonly used in transmission and machinery applications. Set screw shaft collars can be adjusted using a screw driver. When tightened, the set screw bites into the shaft material and holds it in place. When used properly, they can reduce the amount of torque required to hold components in place.
Shaft collars come in a variety of sizes. In general, shaft collars can range from 5/64″ to one inch in diameter. In addition, you can choose between metric and inch-sized shaft collars. When choosing a shaft collar, it is important to consider the size and bore diameter of the shaft.
editor by CX 2023-11-09
China Best Sales Stainless Steel Douple Split Shaft Collar shaft collar with set screw
Product Description
Products description
Shaft collar is a simple but important mechanical component. It is widely used in Power Transmission applications, such as motors and gearboxes. The Shaft collars are used as mechanical stops, locating components, and bearing faces. The simple design lends itself to easy installation
–Set screw type/ Set Screw Shaft Collar
–Single Split Collar / One-piece Shaft Collar
–Double Split Collar / Two-piece Shaft Collar
–One-Piece Threaded Collar
–Double wide shaft collar
Set screw type is the most effective when used on a shaft made of a material which is softer than the set screw.
Threaded shaft collars offer the same quality and benefits of smooth bore Collars, meanwhile providing additional features. Threaded collars provide axial holding power which is superior to smooth bore collars, while offering easier installation and adjustment than CZPT ring locking devices.
One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft.
Two-piece shaft collars offer the same benefits as one-piece shaft collars with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars.
Unik Shaft Collar Features:
Superior fit, finish and holding power.
Tightly controlled face to bore perpendicularity.
Bore size stamped on every shaft collar.
Black oxide finish produces holding power and resisting corrosion.
DIN 12.9 for metric screws for maximum torque ability.
black oxide and zinc-plated steel, Stainless Steel, Aluminum
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Hollow Axis |
Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Can you provide examples of successful case studies where split collars improved machine performance?
Certainly! There are numerous case studies where the use of split collars has significantly improved machine performance and reliability. Here are a few examples:
1. Conveyor Systems Optimization: In a large manufacturing facility, the conveyor system used to transport heavy components was facing issues with misalignment and frequent maintenance due to traditional set-screw collars slipping on the shafts. By replacing these collars with split collars featuring precision clamping, the facility reduced downtime, improved alignment, and increased the overall efficiency of the conveyor system.
2. Food Processing Machinery: A food processing plant required collars for their machinery that met strict hygiene and cleanliness standards. They switched to split collars made from food-grade materials. This change not only ensured compliance with food safety regulations but also reduced the risk of contamination and improved maintenance due to the ease of disassembly and cleaning.
3. Agricultural Equipment: A manufacturer of agricultural machinery needed a solution for securing sprockets on rotating shafts. Traditional set-screw collars were causing shaft damage due to over-tightening. By using split collars with a self-locking mechanism, they eliminated damage to the shafts, reduced maintenance costs, and increased the durability of their equipment.
4. Industrial Mixers: A company that produced industrial mixers experienced frequent downtime and misalignment issues with their mixers’ shaft components. Switching to split collars with quick-release mechanisms allowed for faster maintenance and component replacement, reducing downtime and improving overall production output.
5. Aerospace Applications: In the aerospace industry, precision and reliability are critical. Split collars have been used to secure components in aircraft and spacecraft. Their ability to provide precise positioning and easy adjustment has improved the alignment of critical components, enhancing the overall performance and safety of aerospace systems.
6. Material Handling: Material handling systems in warehouses and distribution centers rely on conveyor rollers and pulleys. The use of split collars in these systems has simplified maintenance and reduced the need for specialized tools, resulting in cost savings and increased system uptime.
7. Medical Devices: Medical equipment manufacturers have turned to split collars for applications where precision and cleanliness are paramount. By using split collars with self-locking features, they have improved the performance of medical devices and reduced the risk of contamination in healthcare settings.
These case studies demonstrate how split collars have been successfully implemented in various industries to address specific challenges, improve machine performance, and enhance overall reliability. The choice of split collars has resulted in reduced maintenance, increased efficiency, and cost savings in these applications.
What are the design considerations when utilizing split collars in machinery?
When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:
- 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
- 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
- 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
- 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
- 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
- 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
- 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
- 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
- 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
- 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
- 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
- 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.
By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.
What factors should I consider when choosing a split collar for a specific shaft size?
Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:
- 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
- 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
- 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
- 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
- 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
- 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
- 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
- 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
- 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
- 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
- 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
- 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.
By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.
editor by CX 2023-11-09
China OEM Propeller Nut for CZPT Outboard Engine E40g 40HP 676-45616-01 676-45616-A0 square shaft collar
Product Description
Product Description
676-45616-01 Propeller Nut for CZPT Outboard E40G 40HP 676-45616-A0
Company Profile
HangZhou Himarine Machinery Co.,Ltd is a new established trading company, specialized in outboard motor spare parts. Our staff team are from previous outboard motor manufacturing factory which improve our ability in sourcing spare parts in decent quality. Our team members are young and energetic, we have the very simple dream to grow our business together with our valued customers. Honest and spirit of contract are our principle and foundation.We look CZPT to have long term and win cooperation with our valued clients across the world.
1. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
2.what can you buy from us?
HIMARINE spare parts are compatible with the most famous outboard motor brand,such as YAMAHA,SUZUKI,TOHATSU ect. We produce the high quality spare parts with economy power price.Our spare parts including the most consumable items like propellers,various size of gears,bearings,drive shaft,propeller shaft,impellers,water pump repairing kits,hardware parts,carburetor,reed valve,fuel pump,fuel filter,fuel pipe & joint,electrical parts like CDI,charging coil,pulser coil,lighting coil romote control systerm,steering systerm,Crank shaft,connecting rod,piston kits,Liners.
703 Remote Control Box | Crankshaft | Housing Bearing | Propeller Hardware kit |
Anode | Drive Shaft | Insert Cartridge | Pulser Coil Assy |
Bearing | Drum Sheave | Lanyard Stopper Switch | Reed Valve Assy |
Bolt | Filter Assy | Lighting Coil | Regulator Rectifier |
Bracket Clamp | Flywheel | Lower Unit Assy | Ring Cross Pin |
Bracket Steering | Fuel Connector | Mount Damper | Rod Tilt Lock |
Carburetor Assy | Fuel Line Assy | Nut | Seal Labyrinth |
Case Starter | Fuel Pump | Oil Seal | Silencer Assy Intake |
Casing Upper | Fuel Tank Assy | O-Ring | Spark Plug |
CDI Unit Assy | Gasket | Outer Plate Cartridge | Spring |
Charge Coil | Gears | Pawl Drive | Starter Assy |
Clutch Dog | Grip Steering Handle | PIN DOWEL | Starter Motor |
Coil Ignition | Xihu (West Lake) Dis. Exhaust | Piston | Top Cowling Assy |
Connecting Rod | Handle Starter | Propeller | Water Pump Impeller |
Crankcase Assy | Handle Steering Assy | Propeller Shaft | Water Pump Repair Kit |
3. why should you buy from us not from other suppliers?
Mechanic with 10 years factory expierence. Deeply cooperated with various factories. Customer value oriented principle . Always be honest and helpful to customer. Always support customers who want to grow together with us.
4. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW,DDP;
Accepted Payment Currency:USD,CNY;
Accepted Payment Type: T/T,L/C,PayPal;
Language Spoken:English,Chinese
Frequently bought together
product name | Spare parts No |
WATER TUBE ASSY | 6BX-G4360-00-00 |
ANODE | 68D-G5251-00-00 |
BOLT,FLANGE | 95895-06012-00 |
WASHER, INTERNAL TOOTH | 92990-06300-00 |
BOLT, WASHER | 90119-06253-00 |
COLLAR | 90387-06806-00 |
SPACER1 | 68D-G5987-00-00 |
NUT, PROPELLER | 6L5-45616-00-00 |
PIN.COTTER | 91490-25030-00 |
WASHER, PLATE | 95711-08M54-00 |
PROPELLER(3X7-1/2″X8″-BA) | 6E0-45941-01-EL |
PROPELLER (3X7-1/2″X7″-BA) | 6E0-45943-01-EL |
PROPELLER (3X7-1/4″X6-1/2″-BA) | 6E0-45949-00-EL |
PROPELLER (3X7-1/4″X8-1/4″-BA) | 6E0-45952-00-EL |
PROPELLER (3X7-1/2″X9″-BA) | 6E0-45954-00-00 |
After-sales Service: | 6 Months |
---|---|
Warranty: | 6 Months |
Material: | Alloy |
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about shipping cost and estimated delivery time. |
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Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What Is a Shaft Collar?
A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.
Sizes
There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.
Functions
A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.
Types
There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Dimensions
Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.
Stainless steel
A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
editor by CX 2023-11-08
China supplier 40mm to 100mm 1/4 to 4 Inch Set Screw Double Split Shaft Clamp Collar for Bearing Mounting browning shaft collar
Product Description
Certification | ISO9001:2018;SGS;TS16949 |
Quality |
CNC machine, CNC Turning, CNC Milling, CNC center machine, auto lathe machine, Wire-cutting Machine CNC punching machines, CNC bending machines CNT stamping machine, CNC/auto lathe machine, Drilling machine, Hydraulic machine, Riveting machine, Tapping machine, welding machine, Film attaching machine, etc. |
Materials |
Aluminum, Steel, SPCC, SGCC,SECC, SPTE, Stainless steel, Brass, Copper, Bronze, ABS, PC, PO, POM, Nylon, etc. |
Surface finish |
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue-black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing, etc |
Inspection Equipment |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter, etc. |
Drawing formation | PDF, CAD/DWG/DXF, IGS/STP etc. |
HangZhou CZPT Industrial Co., Ltd. is a comprehensive factory that specialized in fasteners, CNC parts, stamping parts, machinery parts, and so on. Since the establishment of the company, we have passed ISO9001: 2018, SGS, TS16949.
Our factory covers an area of 5,000 square CZPT and has 58 employees, including 5 R & D personnel and 5 quality inspection personnel.
Major areas of service include automotive, bicycle and motorcycle, industrial automation, agricultural equipment, digital electronics, medical equipment, and so on.
Looking CZPT to your cooperation.
1. We have Specialized QC testers to check the products quality according to customers’ needs.
2. We have IQC to check the dimensions and surface of the incoming material.
3. We have PQC to inspect full-course during the processing.
4. We have FQC to inspect all the plating products from outsides and make the 100% inspection before the shipments.
FAQ:
Q1: Why choose ZheJiang n?
To provide our customers with first-class services in the supply of quality screws minimizing costs.
Q2: How is quality ensured?
All our processes strictly adhere to ISO9001:2018 procedures. We have strict quality control from producing to delivery. Our company had strong technology support, 80% of our colleagues are master or bachelor’s degree. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management.
Q3: Can You Strictly Follow The Tolerance on The Drawing And Meet The High Precision?
Yes, we can, we can provide high precision parts and make the parts as your drawing.
Q4: How should I order and make payment?
By T/T, for samples 100% with the order; for production, 30% paid for deposit by T/T before production arrangement, the balance to be paid before shipment. negotiation accepted.
Q5: What’s your Delivery Time?
Standard parts: 7-20days
Non-standard parts: 15-25days
We will make the delivery as soon as possible with the guarantee quality
Q6:How to Custom-made (OEM/ODM)?
If you have a new product drawing or a sample, please send to us, and we can custom-made the as your required. We will also provide our professional advices of the products to make the design to be more realized & maximize the performance.
Q7:Which mode of transport would be better?
In general, the product are heavy, we advice to make delivery by sea, Also we respect your views of other transportation as well.
Standard Or Nonstandard: | Standard |
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Shaft Hole: | 8-24 |
Torque: | >80N.M |
Bore Diameter: | 19mm |
Speed: | 8000r/M |
Structure: | Rigid |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What are the temperature resistance properties of split collars?
The temperature resistance properties of split collars vary depending on the material they are made from. Here’s a general overview of temperature resistance for common split collar materials:
- 1. Steel Split Collars: Steel split collars can generally withstand a wide range of temperatures. Standard steel split collars are suitable for temperatures from -40°C to 250°C (-40°F to 482°F). For higher-temperature applications, heat-resistant steel alloys may be used.
- 2. Aluminum Split Collars: Aluminum split collars have a temperature resistance range of approximately -40°C to 150°C (-40°F to 302°F). They are lighter than steel but may not be suitable for extremely high-temperature environments.
- 3. Stainless Steel Split Collars: Stainless steel split collars are highly corrosion-resistant and can endure a wide temperature range. They are suitable for temperatures from -100°C to 300°C (-148°F to 572°F) and often used in harsh environments.
- 4. Plastic Split Collars: The temperature resistance of plastic split collars varies with the type of plastic. Common plastics like nylon and acetal have a range of -40°C to 80°C (-40°F to 176°F). Some specialty plastics offer higher temperature resistance, up to 150°C (302°F).
- 5. Industry-Specific Materials: In some industries, specialty materials with enhanced temperature resistance are used. For example, aerospace applications may require split collars made from materials capable of withstanding extreme temperature fluctuations encountered during flight.
- 6. Coatings and Treatments: In addition to the base material, coatings and treatments can improve the temperature resistance of split collars. For example, heat-resistant coatings can extend the upper temperature limit.
It’s important to consult the manufacturer’s specifications for specific split collar products to determine their exact temperature resistance properties. When selecting split collars for applications in extreme temperature conditions, consider not only the collar material but also factors like the duration of exposure and the presence of additional heat-resistant treatments.
Where can I purchase split collars with specific certifications for certain industries?
Purchasing split collars with specific certifications for particular industries is crucial to meet safety and regulatory requirements. Here are some sources where you can find certified split collars:
- 1. Industrial Suppliers: Many industrial suppliers and distributors offer a range of certified split collars designed for specific industries. These suppliers often have a variety of certifications to meet regulatory standards.
- 2. Manufacturer Websites: The official websites of split collar manufacturers typically provide information on certified products. You can directly contact manufacturers to inquire about certifications and place orders.
- 3. Specialized Industrial Stores: Some specialized industrial stores focus on specific industries, such as aerospace or medical. These stores are likely to carry certified split collars tailored to those industries.
- 4. Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions can connect you with manufacturers and suppliers who specialize in certified components, including split collars.
- 5. Online Marketplaces: Online marketplaces often list split collars with detailed product information, including certifications. You can filter search results to find collars that meet your industry’s requirements.
- 6. Industry Associations: Industry associations related to your specific field may provide recommendations or directories of certified suppliers. These associations often collaborate with trusted suppliers.
- 7. Local Distributors: Check with local distributors who may have knowledge of suppliers offering certified split collars for your industry. Local sources can be convenient for quick procurement.
- 8. B2B (Business-to-Business) Platforms: Some B2B platforms cater to industrial and manufacturing needs, offering a wide range of certified components, including split collars.
- 9. Custom Manufacturing: In cases where standard certified collars are not readily available, consider working with manufacturers who offer custom fabrication services to meet industry-specific requirements.
When purchasing certified split collars, ensure that you request and verify the relevant certifications, such as quality management certifications (e.g., ISO 9001) or industry-specific certifications (e.g., aerospace or medical certifications). It’s essential to adhere to industry standards and regulations for safety and compliance in your applications.
What factors should I consider when choosing a split collar for a specific shaft size?
Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:
- 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
- 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
- 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
- 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
- 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
- 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
- 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
- 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
- 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
- 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
- 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
- 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.
By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.
editor by CX 2023-11-08