Product Description
We Are Precision Metal Parts Manufacturer And We Providing Custom Processing Service. Send Us Drawings, We Will Feedback You Quotation Within 24 Hours
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Our Advantages
Equipment
3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc
Processing
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding
Materials
Aluminum, metal, steel, metal, plastic, metal, brass, bronze, rubber, ceramic, cast iron, glass, copper, titanium, metal, titanium, steel, carbon fiber, etc
Tolerance
+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Quality Assurance
ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV
Tolerance
Surface Treatment
| Aluminum parts | Stainless Steel parts | Steel parts | Brass parts |
| Clear Anodized | Polishing | Zinc Plating | Nickel Plating |
| Color Anodized | Passivating | Oxide black | chrome plating |
| Sandblast Anodized | Sandblasting | Nickel Plating | Electrophoresis black |
| Chemical Film | Laser engraving | Chrome Plating | Oxide black |
| Brushing | Electrophoresis black | Carburized | Powder coated |
| Polishing | Oxide black | Heat treatment |
Machining Workshop
Production Process
Quality Guarantee
Click Here Get Free Quotation
Application industry
CNC Machining Parts Can Be Used in Many Industry
Aerospace/ Marine/ Metro/ Motorbike/ Automotive industries, Instruments & Meters, Office equipments, Home appliance, Medical equipments, Telecommunication, Electrical & Electronics, Fire detection system, etc
Areospace
Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts
Auto&Motorcycle
Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts
Energy
Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc
Robotics
Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing
Medical Industry
Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts
Home Appliances
Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers
Certifications
FAQ
Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.
Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks
Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval.
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.
Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours
Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.
Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Aerospace/ Marine/Automotive/Medical Equipments |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing,Plating,Sandblasting,Polishing,etc |
| Production Type: | Batch Production |
| Machining Method: | Forging |
| Material: | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by CX 2023-06-05
China best DIN125 Fastener Stainless Steel Carbon Steel Washer shaft collar aluminium
Product Description
| Product name | DIN125 Fastener Stainless Steel Carbon Steel Washer |
| Standard: | DIN (GB, ISO, ANSI/ASTM, BS, BSW, JIS etc) |
| Non-standards | OEM is available, according to drawing or samples |
| Material | Stainless steel, carbon steel, spring steel, copper, aluminum alloy, titanium alloy, plastic materials, etc. or according to customer requirements |
| Surface treatment | Galvanizing, red copper plating, nickel plating, Dacromet, electrophoresis, anodizing, etc. or according to customer requirements |
| Packing | 25kg per case, 36cases per pallet, 900kg per pallet or according to customer requirements |
| Certification | ISO9001,IATF 16949 |
| Application | Machine industry, Constructions |
Our other products
Our production equipment
Our certificate
About us
HangZhou Dezheng Yilian Electronics Co., Ltd., founded in 2571, is located in HangZhou, known as the “World Factory”.
We are specialized in producing: bolts, nuts, self tapping screws, machine screws, trefoil screws, SEMS screws, wood screws, special screws, automobile screws, rivets, shafts, lath parts, hooks, springs, flat washers, spring washers, snap rings, retaining rings, terminals, spring clips, connecting pieces, various types of stamping parts, etc.We have also obtained the quality management system certification. The production area exceeds 3000 square meters. Our products can be inspected by any third-party inspection agency.
Our advantage is that we have a strong technical team and modern equipment. With years of industry experience, we ensure that each batch of goods can be delivered to our customers with the highest level and the best quality.
Our culture: Technology first, quality first, customer first.
Our service plan: To provide customers with quality products and services; Take customer satisfaction as the working principle.
Our goal: To provide products and services that satisfy customers and play an active role in solving their concerns.
Our certificate
FAQ
1) Are you trading company or factory?
We are manufacturer and exporter from China, our factory located at HangZhou City, ZheJiang Province,China.
2) What is your main products?
Various precision fasteners: bolts, screws, screws, nuts, screws, rivets, flat washers, spring washers, retaining rings, terminals and various precision stamping products, etc
3) Do you have MOQ for your product?
It depends on sizes, Usually 200 kgs to 1000 kgs.
4) How about your delivery time?
From 7 days to 30 days, depends on your sizes and quantity.
5) What is your payment term?
Mostly we use 30% advance payment by T/ T, 70% before shipment for small amount order, we have paypal account, also the western union, MoneyGram is ok.
6) Can you send me a price list?
Due to a lot of kinds of fasteners, we quote prices accoridng to sizes, quantity, packing only.
7) Can you provide samples?
Yes sure free sampls will be provided.
8)How to deal with us?
Contact us by mail, send samples or drawings, and we will give you a quotation.
| Type: | Flat Gasket |
|---|---|
| Material: | Stainless Steel |
| Combination Washer Structure: | A Type |
| Combination Washer Packaging: | All Inclusive |
| Spring Washer Type: | Standard |
| 2000tons/Month: | 7-30 Days |
| Customization: |
Available
| Customized Request |
|---|
How to Choose the Right Shaft Collar
A shaft collar is a small, inexpensive machine component that serves a variety of purposes in power transmission. It is most commonly used in gearboxes and motors. It can serve as a mechanical stop, bearing face, or locating component. Its simple design makes it easy to install. Here are some of the most common types and their functions.
Function
Shaft collars are an important part of many mechanical systems. These devices hold mechanical components on a shaft and also help mount shafts on flat surfaces. They are available in many different styles, sizes, and materials. Selecting the right shaft collar is essential in preventing damage to components. Stafford Manufacturing, a leading manufacturer of shaft collars and other related mechanical components, can help you choose the right one for your application.
There are two main types of shaft collars. The first is the Heavy Duty type. It has a larger outer diameter and wider opening. While this may seem to increase holding power, the problem with that is that it can reduce the amount of space the collar has on the shaft. On the other hand, the Thin Line type is similar, but is made with smaller outer diameters. Another type is the Threaded Bore shaft collar. These shaft collars offer exceptional axial holding power, and are designed to protect threaded shafts without causing any damage.
A shaft collar has many uses and is typically used in industrial applications. It can act as a spacer and to stop shaft movement in reciprocating applications. It can also be used to align and position parts of automation machinery.
Types
There are several different types of shaft collars. These components are critical for a variety of applications, and their design plays a large role in the performance of the resulting product. To select the most appropriate collar, designers must consider several factors, including the style, material, bore size, and geometry of the shaft. Many manufacturers provide performance data, and users can contact them for assistance.
There are many different types of shaft collars, which make it important to understand how each one works and what applications they can serve. Fortunately, shaft collars are easy to install and require little maintenance. Whether you need to secure industrial railings or position medical equipment, shaft collars are a versatile component that can be tailored to meet your needs.
One type of shaft collar is the locking collar. This type of shaft collar has a threaded end that is designed to mate with spindle bearings. They offer an increased TIR than standard shaft collars and allow for precise preload control. They also feature slots for spanner wrenches.
Sizes
Shaft collars come in a variety of sizes. You can get a small diameter shaft collar for small equipment, or a large diameter shaft collar for larger equipment. Both styles are made from solid steel, and they come in several thicknesses. You can choose between one-half inch and six-inch collars, depending on your needs.
There are no specific standards for shaft collars, but most manufacturers have similar designs. They’re either single-point faced or double-split, and can be fine or coarse threaded. They’re often used as mechanical stops, bearing faces, or as locating components. Their bore is either fine or coarse, and their outside diameter and width are determined by the shaft diameter.
Shaft collars are commonly found in mechanical and automation equipment. These ring-shaped devices hold motor components, sprockets, and bearings in place. They also allow them to be adjusted and positioned precisely. A shaft collar is often used to connect the end of a shaft to a mechanical stop.
Another type of shaft collar is called a set collar. It has a recessed area for a screw to bite into a shaft. These collars are perfect for holding sprocket hubs, bearings, and spacers. They can also be used as a rigid coupling.
Cost
When choosing a shaft collar, consider its intended application and cost. Some shaft collars are very expensive while others are quite affordable. Choose one that meets the needs of your assembly. If you’re using the shaft collar infrequently, a clamp style or a set screw style may be a better choice. Then, you can easily adjust or disassemble it with just a few tools. If you’re using it more frequently, choose a two-piece shaft collar.
The material of the shaft collar is also an important consideration. Steel and stainless steel are common choices. While both materials are strong and durable, steel tends to have better holding power. However, aluminum shaft collars are lighter and provide better strength-to-weight ratio. The type of material you choose depends on the amount of corrosion protection you need, and whether you’ll need the collar to resist extreme temperatures. If the shaft collar is going to be used in a hot environment, you may want to go with a titanium collar.
There are many different sizes and types of shaft collars. The type of collar you choose depends on the specific application and the system it’ll be used in. Consider the dimensions of your shaft, the material of the shaft, and the length of the shaft to find the right fit. If you’re not sure what size you need, ask a manufacturer for help.
Placement on shaft
In some applications, the placement of the shaft collar can be critical to the overall performance of the machine. The collar’s design must take many factors into account, including material, style, bore size, and shaft geometry. If a user is uncertain of the proper placement of their collar, they should refer to the manufacturer’s website for guidance.
While shaft collars may look simple, they’re actually essential mechanical components that are used in almost every type of machinery. Despite their ubiquitous use in every industry, they are often underappreciated due to their complexity. Many people aren’t aware of their importance or the various types of collars available. This shaft collar guide will provide detailed information to help you find the right shaft collar for your specific application.
The surface treatment of the shaft collar is another important factor that contributes to its holding power. The most common treatment is a black oxide finish. This finish enhances screw torque while preserving the frictional properties of the bore. This finish can be further optimized by applying light oil to the screw. Zinc plating is also a good option for shaft collars. This material offers better corrosion resistance, but can reduce holding power.
Clamp style
A clamp style shaft collar is a simple and effective tool for securing shafts in machine tools. Its two-piece design allows for quick and easy positioning adjustments and has greater holding power than set screw collars. In addition, its friction-based connection maintains ease of use and prevents shaft damage. This type of collar is also more corrosion resistant than set screw collars.
There are several different types of shaft collars, including single and double split collars. Single-piece clamp collars are anchored into the shaft with a single tangential screw, whereas double-piece collars are anchored to the shaft with two socket cap screws. The latter type provides more stability and axial holding power and is suitable for rotating assemblies. A single or double-piece clamp collar can also be threaded to allow for precise positioning along the shaft. Its internal threads also provide enhanced support for high axial loads and act as a positive mechanical stop.
There are different types of shaft collars, each with its own set of advantages and disadvantages. A set-screw collar may be preferred over a clamp-style shaft collar, but it’s not the only choice. A set-screw collar can severely mar the shaft and can prevent fine adjustments. However, it is a good idea to use the torque wrench when tightening a shaft collar.
Zinc plated
Zinc plated shaft collars are available in a variety of sizes. They are precision machined from cold finished steel bar stock and zinc plated for corrosion resistance. They are also very attractive. They are made in the USA. Whether you need a zinc-plated shaft collar for a simple repair or a more complicated installation, Lovejoy has the right solution for your needs.
The CZPT MSP-12-FZ two-piece shaft collar has a 12mm bore, 28mm OD, and 11mm width. Its clamp style design allows you to easily install and remove the shaft collar. It is easily adjustable and is stamped with the CZPT name.
editor by CX 2023-06-02
China factory Custom CNC Machining Parts Steel Stainless Steel Flange Turn Bushing 3/4 shaft collar
Product Description
Cnc Machining Service Custom Precision Metal Milling Turning Service CNC Machining Parts Mechanical Parts
| CNC Machining | CNC turning, milling, Swiss type machining, CNC center, 3-4-5 axis machines machining |
| Tolerance | 0.02mm |
| Roughness | Ra0.4 |
| Materials | Stainless steel, aluminum, steel, brass, bronze,titanium, carbon steel, cooper, mild steel, plastic, nylon, POM, PP, PU, PET, PEEK, HDPE etc. |
| Treatment | Anodizing, polishing, plating, heat treatment, hardening, electroplated, etc |
| Application | 3C electronics, electrical appliances, medical equipment, semiconductor laser devices, printing machinery, spare parts, vehicle production equipment, industrial machinery, aerospace, communications, optics, education, entertainment, health care, advertising and other industries. |
| Quote | 24h*7d online, quotes a second |
| Sample | 1-3 days |
1. We are good at turned&milled parts with competitive cost and 12 years experience.
2. Workshop is full with turn- mill combination machine*10sets, Swiss-type Automatic Lathe*5sets, CNC lathe machines*7sets, CNC center*3sets at house.
3. Engineer masters team are members of company partner, technology and quality are more guaranteed as own enterprise.
4. Provided services global, main clients for example from Japan, Germany, The Netherlands, all most of Europen countries and the United States etc.
| CNC Machining or Not: | Machining Services |
|---|---|
| Machine Type: | Turn, Mill, Swiss Style, CNC Lathe, CNC Center |
| Micro Machining or Not: | Micro Machining |
| Materials Available Machining: | Aluminum,Brass,Stainless Steel,Titanium,POM |
| Roughness: | Ra0.4 |
| Tolerance: | Plus or Minus 0.02mm and Better |
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Common Uses for the Shaft Collar
The shaft collar is a relatively simple machine component, but one of the most important in many power transmission applications. It is most often used in gearboxes and motors, where it serves as a locating component, bearing face, and mechanical stop. Its simple design allows for easy installation and makes it ideal for a range of applications. Listed below are some of the most common uses for the shaft collar. Learn more about this important machine component.
Single split
Two-piece shaft collars are an excellent option for applications where a single piece collar is not practical. They provide the same benefits as one-piece collars, but with more convenience when installing. The two-piece collar has a clamp style, which allows the collar to be adjusted with a hand tool. They are suitable for light-duty applications and come in a variety of diameters. In addition to shaft diameters, collars are available with different threaded bore sizes. Shaft diameters are usually measured in mm. They can be easily installed and disassembled by removing the cap screws from each side.
Single split shaft collars come with a machine screw that tightens the clamp around the shaft. This ensures a tight, secure fit and better holding power than solid collars. They are easy to install, remove, and adjust, and work on virtually all types of shafts. The machine screw helps to prevent the collar from ripping the shaft.
Shaft collars come in a variety of materials. Typical materials include stainless steel, alloyed steel, and nylon. They are also available in custom sizes. If you want a specific size, be sure to specify that when ordering. These collars are made of quality materials, and they will hold up to the most rigorous applications.
Heavy duty shaft collars are manufactured from higher-grade materials than standard collars. They have a larger outer diameter, wider flange, and a larger screw for increased holding power. These collars are typically used in short-term, rigid coupling applications, and they are available in one-piece and two-piece clamp styles. These collars are typically made from 1215 lead-free steel or 303 stainless steel. Some of them can be finished with an anodized finish.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. There are three different styles of mountable shaft collars: flange collars, flat collars, and quick-release collars. The material used for shaft collars can be 1215 lead-free steel with a black oxide finish, high-strength aluminum, and 303 stainless steel.
Solid
A solid shaft collar is a shaft coupling that is used to connect two shafts. They can be made of a variety of materials, including steel, zinc plated, and stainless steel. In addition, they come with various finishing options, including a zinc plated or black oxide finish. In addition, they can be made to fit a variety of shaft sizes and types.
Shaft collars are a simple, yet essential part of machine design. They can be found in virtually any piece of machinery. They can serve a variety of functions, including holding bearings on shafts, positioning components within motor assemblies, and acting as mechanical stops. While they can serve a variety of functions, they are most commonly used as bearing faces, mechanical stops, and locating components. They are also easy to install and tighten, making them a popular choice for a variety of different applications.
Solid shaft collars are available in two types: one-piece and two-piece. The two-piece collars are generally more rigid, offering better clamping force. However, they require more seating torque than the one-piece clamp collar. This is because there are more screws to tighten the two-piece collar than the single-piece collar.
One type of solid shaft collar is the set screw collar. Its holding power comes from the set screw, which is tightened onto the shaft. Ideally, the set screw should impinge on the shaft, and bite into it. The screw should be made of a softer material, as a harder material would reduce its holding power. However, the set screw collar can be adjusted by milling small flats into the shaft at the locations of the set screw.
A solid shaft collar is a simple machine component used in various power transmission applications. The most common places where it is used include motors, gearboxes, and bearings. Their simple design makes it easy to install and maintain. Unlike early versions, however, which were primarily made of square-headed set screws, modern shaft collars feature recessed set screws.
lamping-style
A Clamping-style shaft collar is an essential component of a gearbox or motor. Its high holding power allows it to hold components securely in place and ensure proper power transmission. These collars are also commonly used as spacers or to limit the movement of shafts during reciprocating motion.
These collars come in a variety of styles, including the double-split and semi-split varieties. They are ideal for repetitive positioning and are available in steel and stainless steel. They also feature a quick release element. And the index lever makes them easy to adjust or repair.
There are several different styles of shaft collars, including the Clamping-style shaft collar. The Clamping-style collar is one of the most commonly used in industrial settings. Its clamp is attached to the shaft by screws and has a hinge on one side. This feature eliminates the risk of the screws becoming dislodged while operating the machine.
Clamping-style shaft collars are generally made of steel or stainless steel. They can be made of aluminium, but this material has lower holding power. Stainless steel collars are a good choice for cleanroom environments because they do not outgas. They also require less maintenance. If you’re uncertain which style to choose, consult with a specialist in your field.
Clamping-style shaft collars are commonly used on industrial machinery and are an important part of gearbox maintenance. If you’re planning to install one, make sure you measure it carefully before you install it. If you don’t, you may damage the shaft or endcap. And while you’re at it, be sure to check for any kinks before you use it.
Set screw
Set screw shaft collars are the most cost-effective type of shaft collar. Available in bore sizes ranging from 3/16″ to 4″, they offer increased holding power and torque capacity. Additionally, they come with a keyway in case the shafts are keyed. Commercially produced shaft collars are non-magnetic and made of 303 stainless steel. They also come with one set screw per collar.
Shaft collars can be made of aluminum, steel, or a combination of steel. They serve multiple purposes including mechanical stops and stroke limiters, and can be adjusted for the correct fit. They are easy to install and remove, and they provide high clamping power. Custom designs are also available. They can be made of different materials to suit your specific needs.
Set screw for shaft collars are commonly used in transmission and machinery applications. Set screw shaft collars can be adjusted using a screw driver. When tightened, the set screw bites into the shaft material and holds it in place. When used properly, they can reduce the amount of torque required to hold components in place.
Shaft collars come in a variety of sizes. In general, shaft collars can range from 5/64″ to one inch in diameter. In addition, you can choose between metric and inch-sized shaft collars. When choosing a shaft collar, it is important to consider the size and bore diameter of the shaft.
editor by CX 2023-05-31
China OEM Gcr15 Bearing Steel Auto Parts 3D Printer Chrome Plated Hardness Linear Piston shaft collar aliexpress
Product Description
Product Description
Product description
Linear shaft features
|
Items |
Linear shaft |
Flexible shaft |
Hollow shaft |
|
Material |
CK45, SUJ2 |
CK45 |
SUJ2 |
|
Heat treatment |
Induction hardened |
Not hardened |
Induction hardened |
|
Surface hardness |
HRC58±2 |
HRC15±3 |
HRC60±2 |
|
Surface treated |
Hard chrome plated |
Hard chrome plated |
Hard chrome plated |
|
Precision |
h7, g6, h6 |
h7, g6 |
h7, g6, h6 |
|
Roundness |
Max3.0µm |
Max3.0µm |
Max3.0µm |
|
Straightness |
Max5.0µm |
Max5.0µm |
Max5.0µm |
|
Chrome thickness |
20-30µm |
30µm |
30µm |
|
Roughness |
Max1.5µm |
Max1.5µm |
Max1.5µm |
|
Process machinized |
Threading, reduced shaft dia,coaxial holes drilled and tapped, flats-single or multiple, key way, snap ring grooves, radial holes drilled and tapped, chamfering |
||
Linear shaft description
ERSK Linear offers linear shafting in a variety of different options to meet a wide range of customer needs. Available in hardened steel, CK45 material steel, SUJ2 material steel, hollow steel , inch and metric, Simplicity Shafting maintains the ideal surface finish for linear plain bearings and ball bearings.
· CZPT round shafting is available in inch sizes from 3/16″ thru 4″ and metric sizes from 3 mm thru 80 mm
· Machining available CZPT request
High Reliability
ERSK linear shaft has very straight quality control standards covering every production process. With proper lubrication and use, trouble-free operation for an extended period of time is possible.
Smooth Operation
The high efficiency of linear shaft is vastly superior to conventional shaft. The torque required is less than 30%. Linear motion can be easily changed from rotary motion.
High Durability
Rigidly selected materials, intensive heat treating and processing techniques, backed by years of experience,have resulted in the most durable linear shaft manufactured.
Induction linear shaft, Flexible linear shaft,
linear bearings shaft, hollow linear shaft,
hardened linear shaft, chromed linear shaft
Application
For delicate application in industrial application, machine tool and automation application.
Linear Shafts – Technical Properties.
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Test linear shaft surface roughness the max roughness is Ra0.4um |
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Straight the linear shaft straightness: We control the traighness 0.05mm of linear shaft 300mm |
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Test hardness: S45C materail induction linear shaft, the hardness is HRC55-58 GCr15 (SUJ2) materail induction linear shaft, the hardness is HRC58-63 If flexible shaft, the hardness is based on the shaft material itself |
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| Test the linear shaft dia precision, as usually, h7 is the normal tolerance in our stock, But we can offer g6, h6 precision too. if any special tolerance, we are able to customize them for you. |
We can machinize all kinds of machining,
Related products
Related products
There are many kinds of products we can offer, If you are interested in them, please click the picture and see the details.
Production Flow
Over service
Over Service
Packaging & Shipping
Packaging and shipping
PP bag for each linear shaft, Standard exported carton outside for small order shipping by international express, such as DHL, TNT, UPS
Wooden box outside for big quantity or very long linear shaft by sea, by air
Company Profile
Company information
Our principle
| Material: | Gcr15 |
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| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | H7, H6, G6 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Real Axis |
| Samples: |
US$ 3/Meter
1 Meter(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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How to Choose the Right Shaft Collar
A shaft collar is a small, inexpensive machine component that serves a variety of purposes in power transmission. It is most commonly used in gearboxes and motors. It can serve as a mechanical stop, bearing face, or locating component. Its simple design makes it easy to install. Here are some of the most common types and their functions.
Function
Shaft collars are an important part of many mechanical systems. These devices hold mechanical components on a shaft and also help mount shafts on flat surfaces. They are available in many different styles, sizes, and materials. Selecting the right shaft collar is essential in preventing damage to components. Stafford Manufacturing, a leading manufacturer of shaft collars and other related mechanical components, can help you choose the right one for your application.
There are two main types of shaft collars. The first is the Heavy Duty type. It has a larger outer diameter and wider opening. While this may seem to increase holding power, the problem with that is that it can reduce the amount of space the collar has on the shaft. On the other hand, the Thin Line type is similar, but is made with smaller outer diameters. Another type is the Threaded Bore shaft collar. These shaft collars offer exceptional axial holding power, and are designed to protect threaded shafts without causing any damage.
A shaft collar has many uses and is typically used in industrial applications. It can act as a spacer and to stop shaft movement in reciprocating applications. It can also be used to align and position parts of automation machinery.
Types
There are several different types of shaft collars. These components are critical for a variety of applications, and their design plays a large role in the performance of the resulting product. To select the most appropriate collar, designers must consider several factors, including the style, material, bore size, and geometry of the shaft. Many manufacturers provide performance data, and users can contact them for assistance.
There are many different types of shaft collars, which make it important to understand how each one works and what applications they can serve. Fortunately, shaft collars are easy to install and require little maintenance. Whether you need to secure industrial railings or position medical equipment, shaft collars are a versatile component that can be tailored to meet your needs.
One type of shaft collar is the locking collar. This type of shaft collar has a threaded end that is designed to mate with spindle bearings. They offer an increased TIR than standard shaft collars and allow for precise preload control. They also feature slots for spanner wrenches.
Sizes
Shaft collars come in a variety of sizes. You can get a small diameter shaft collar for small equipment, or a large diameter shaft collar for larger equipment. Both styles are made from solid steel, and they come in several thicknesses. You can choose between one-half inch and six-inch collars, depending on your needs.
There are no specific standards for shaft collars, but most manufacturers have similar designs. They’re either single-point faced or double-split, and can be fine or coarse threaded. They’re often used as mechanical stops, bearing faces, or as locating components. Their bore is either fine or coarse, and their outside diameter and width are determined by the shaft diameter.
Shaft collars are commonly found in mechanical and automation equipment. These ring-shaped devices hold motor components, sprockets, and bearings in place. They also allow them to be adjusted and positioned precisely. A shaft collar is often used to connect the end of a shaft to a mechanical stop.
Another type of shaft collar is called a set collar. It has a recessed area for a screw to bite into a shaft. These collars are perfect for holding sprocket hubs, bearings, and spacers. They can also be used as a rigid coupling.
Cost
When choosing a shaft collar, consider its intended application and cost. Some shaft collars are very expensive while others are quite affordable. Choose one that meets the needs of your assembly. If you’re using the shaft collar infrequently, a clamp style or a set screw style may be a better choice. Then, you can easily adjust or disassemble it with just a few tools. If you’re using it more frequently, choose a two-piece shaft collar.
The material of the shaft collar is also an important consideration. Steel and stainless steel are common choices. While both materials are strong and durable, steel tends to have better holding power. However, aluminum shaft collars are lighter and provide better strength-to-weight ratio. The type of material you choose depends on the amount of corrosion protection you need, and whether you’ll need the collar to resist extreme temperatures. If the shaft collar is going to be used in a hot environment, you may want to go with a titanium collar.
There are many different sizes and types of shaft collars. The type of collar you choose depends on the specific application and the system it’ll be used in. Consider the dimensions of your shaft, the material of the shaft, and the length of the shaft to find the right fit. If you’re not sure what size you need, ask a manufacturer for help.
Placement on shaft
In some applications, the placement of the shaft collar can be critical to the overall performance of the machine. The collar’s design must take many factors into account, including material, style, bore size, and shaft geometry. If a user is uncertain of the proper placement of their collar, they should refer to the manufacturer’s website for guidance.
While shaft collars may look simple, they’re actually essential mechanical components that are used in almost every type of machinery. Despite their ubiquitous use in every industry, they are often underappreciated due to their complexity. Many people aren’t aware of their importance or the various types of collars available. This shaft collar guide will provide detailed information to help you find the right shaft collar for your specific application.
The surface treatment of the shaft collar is another important factor that contributes to its holding power. The most common treatment is a black oxide finish. This finish enhances screw torque while preserving the frictional properties of the bore. This finish can be further optimized by applying light oil to the screw. Zinc plating is also a good option for shaft collars. This material offers better corrosion resistance, but can reduce holding power.
Clamp style
A clamp style shaft collar is a simple and effective tool for securing shafts in machine tools. Its two-piece design allows for quick and easy positioning adjustments and has greater holding power than set screw collars. In addition, its friction-based connection maintains ease of use and prevents shaft damage. This type of collar is also more corrosion resistant than set screw collars.
There are several different types of shaft collars, including single and double split collars. Single-piece clamp collars are anchored into the shaft with a single tangential screw, whereas double-piece collars are anchored to the shaft with two socket cap screws. The latter type provides more stability and axial holding power and is suitable for rotating assemblies. A single or double-piece clamp collar can also be threaded to allow for precise positioning along the shaft. Its internal threads also provide enhanced support for high axial loads and act as a positive mechanical stop.
There are different types of shaft collars, each with its own set of advantages and disadvantages. A set-screw collar may be preferred over a clamp-style shaft collar, but it’s not the only choice. A set-screw collar can severely mar the shaft and can prevent fine adjustments. However, it is a good idea to use the torque wrench when tightening a shaft collar.
Zinc plated
Zinc plated shaft collars are available in a variety of sizes. They are precision machined from cold finished steel bar stock and zinc plated for corrosion resistance. They are also very attractive. They are made in the USA. Whether you need a zinc-plated shaft collar for a simple repair or a more complicated installation, Lovejoy has the right solution for your needs.
The CZPT MSP-12-FZ two-piece shaft collar has a 12mm bore, 28mm OD, and 11mm width. Its clamp style design allows you to easily install and remove the shaft collar. It is easily adjustable and is stamped with the CZPT name.
editor by CX 2023-05-29
China best Stainless Steel Shaft Mounting Collars with Set Screw Free Sample bearing shaft collar
Product Description
Product Description
SET SCREW
Set screw shaft collars are the most effective when used on a shaft made of a material which is softer than the set screw. our set screw collars are finished exclusively with forged socket set screws for greater torque capacity and improved
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Company Profile
RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.
We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.
We have won the trust of our clients with our top quality products and outstanding service.
Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!
Contact us at once and let′ S do mutually beneficial business together!
Production ability
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EQUIPMENT LIST |
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NAME
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SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
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CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
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1370 |
KAFO |
TAPAN |
20 |
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EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
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ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
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Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
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Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
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Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
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Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
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CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
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Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packaging & Shipping
Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
| Application: | Auto and Motorcycle Accessory, Machinery Accessory |
|---|---|
| Standard: | GB, EN, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by CX 2023-05-22
China factory CNC Machining Stainless Steel Water Pump Bearing Shaft expanding shaft collar
Product Description
Densen Customized CNC machining stainless steel water pump bearing shaft
Product Description
| Customized Style |
1. Valve parts 2. Medical equipment parts 3. Mechanical equipment parts 5. Welded parts combination reprocessing |
| Material |
Copper, aluminum, steel, stainless steel and other non-ferrous metals nylon, PU and other plastic. |
| Size | φ0.5-φ500mm 1-1000mm long Or Customized |
| Surface Treatment |
1. Hard chromium plating 2. Decorative chromium plating 4. Passivation 5. Anodizing 6. Hard oxidation |
| Heat Treatment Mode |
Carburizing, nitriding, quenching and tempering |
Company Information
Founded in 2002, our factory is a non-governmental enterprise producing mental parts and components.
Now we have over 50 technical workers and over 80 sets of machining equipment such as manual lathes, NC lathes, digital display milling machines, screw rolling machines and centreless grinding machines. Our technological and production capacity has reached the advanced level at home.
Our products have passed evaluation of ISO9001:2000 international quality management system certification. Our main products are parts and components of pneumatic valves, air cylinders, special valves, hardware, automotive, machinery and electric appliances. Especially our parts for pneumatic valves and air cylinders have been all exported to the EU, winning unanimous praise among customers.Since our establishment, our factory has always pursued continuous innovation and followed the operation philosophy of “Zhicheng Precision, Pursues Precision”, joining hands with both domestic and overseas friends. As a rising bright pearl in the Chinese mechanical industry, we are forging ahead toward the grand goal.
| Quality Assurance | ISO9001:2000 Certified |
| Machining Equipment | 5 Axis Machining Center/ Composite Numerical Control Lathe/Machining Center / CNC Lathes / Surface Form Grinders /Cylindrical Bore Grinders / Milling Machines / Lathes / Sawing Machines / Wire-cuts / Laser Cuts / CNC Shearing Machines / CNC Bending Machines etc. |
| Materials | Aluminum Alloy: |
| 5052 /6061/ 6063 / 2017 / 7075 / etc. | |
| Brass Alloy: | |
| 3602 / 2604 / H59 / H62 / etc. | |
| Stainless Steel Alloy: | |
| 303 / 304 / 316 / 412 / etc. | |
| Steel Alloy: | |
| Carbon Steel / Die Steel / etc. | |
| Other Special Materials: | |
| Lucite / Nylon / Bakelite / POM / PP / PE / PC / Titanium / ABS etc. | |
| We handle many other type of materials. Please contact us if your required material is not listed above. |
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| Surface Treatment |
Blacking,polishing,anodize,chrome plating, zinc plating,nickel plating,tinting |
| Inspection | Coordinate Measuring Machine(mitutoyo) / tool microscope(mitutoyo) / digimatic micrometer /inside micrometer / Dial Indicator / go-no go gauge / dialgage / electronic digital display caliper/ automatic height gauge / precision level 2 detector / precision block gauge / Hardness Tester / ring gauge etc. |
| File Formats | Solid Works,Pro/Engineer, AutoCAD(DXF,DWG), PDF,TIF IGS , STP etc. |
Processing support
Casting Service:
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify.
New Densen offers multiple investment casting, sand casting, permanent casting, die casting, low pressure casting, ESR casting, lost foam casting, etc. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.01Kg to 150 tons separately.
Forging Service:
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. New CZPT offers open die forging, closed die forging and ring forging services. Material can be steel, iron and non-ferrous. Material can be handled include steel, iron, non-ferrous. Single component weight range is from 0.1Kg to 50,000Kgs.
Stamping Service:
Stamping (also known as punching) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape.
New Densen-XBL has more than 60 sets stamping equipments, is the designed supplier for several famous bands automotive companies, has the full ability to offer whole processes from blanking, stamping, welding, to electrostatic spraying for CZPT customers.
Welding & Fabrication Service:
Welding Frabrication is the fabrication process of metal structures by cutting, bending, then assembling the components together through welding
New CZPT offers manual arc welding ,laser welding and robot welding etc. UT, MPT,RT,PT all are available used for inspection, WPS &PQR (Welding Process Specification& Procedure Qualification Records) before production is available under clients’ requirement.
Machining Service:
Machining is any of various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process.
New Densen-XBL has more than 60 sets precision machines incl. CNC center, boring, milling, lathing, etc., and more than 300 inspection instruments incl. 3 sets CMM with grade μm. Repeated tolerance can be maintained as 0.02mm. Meanwhile awarded by certificates ISO9001-2008; ISO/TS16949. New Densen-XBL specialized in high precise machining for small-middle-big metal components.
3rd Party Inspection:
New Densen worked as 3rd party inspection center besides its sister factories or sub-contractors’ self inspection, Offers process inspection, random inspection and before delivedry inspection services for material, mechanical, inside defects, dimentional, pressure, load, balance, surface treatment, visual inspection and test. Weekly project follow-up report together with pictures and videos, full quality inspection documentation available.
New CZPT also designed as 3rd party inspection representative for several customers when their products made by other suppliers.
Contact us and Application
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB, GB |
| Surface Treatment: | Polishing, Polishing |
| Production Type: | Mass Production, Mass Production |
| Machining Method: | CNC Machining, CNC Machining |
| Material: | Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron, Steel, Brass, Alloy, Copper, Aluminum, Iron |
| Customization: |
Available
| Customized Request |
|---|
What Is a Shaft Collar?
A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.
Sizes
There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.
Functions
A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.
Types
There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Dimensions
Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.
Stainless steel
A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
editor by CX 2023-05-19
China Custom Steel Copper Aluminum Plastic Alloy Titanium Carbon Steel Shaft Coupling shaft collar clamp force
Product Description
Jingbang manufactures shaft collars in multiple styles to fit shafts ranging from 1/8″ to 6″ and 3mm to 150mm. They are made from select qualified bar stock in 303 & 316 stainless steel, black oxide and zinc plated carbon steel, high-strength aluminum, and engineered plastic. Our shaft collars have precisely controlled face to bore perpendicularity (identified by the grooved face) TIR ≤ .002″ (.05mm) with tighter tolerances on bearing locknuts. Perpendicularity is critical for alignment when a shaft collar is used as a load-bearing face, mechanical stop, or for mounting components. And we can also engrave the LOGO according to customer requirements
| Product Name | shaft Coupling |
| Size | 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements. |
| Accept Material | AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc. |
|
Accept Finish |
Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements. |
| Type | One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw |
| Standard | Metric, imperial |
| Packing Service | We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization. |
| Sample Service | Free samples will be sent to you after confirming the order, and we will charge a sample fee for some products with high value. |
| We have stock of the following products, please contact us for the price! | ||
| ONE-PIECE: Carbon steel and black oxide
|
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| TWO-PIECES: Carbon steel and black oxide |
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| SET-SCREW: Carbon steel and black oxide |
Bore size:
8mm,10mm,13mm |
|
CUSTOM DESIGNS
As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.
Materials & Finishs
Packaging & Shipping
We can also purchase and complete packaging according to customer requirements, such as blister boxes, rustproof paper, pearl cotton packaging, and we promise not to make a penny on extra packaging.
Production Process
Our Advantages
Company Profile
FAQ
| 1, How to ensure shaft Coupling every process’s quality? |
| Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products. |
| 2, shaft Coupling delivery time? |
| For shaft Coupling we have stock, within 15 days; If customized, according to your quantity, about 20-25days. |
| 3, What is your payment method? |
| Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges. |
| 4, Can you provide shaft Coupling sample? |
| Sure, for stocked shaft Coupling, we will provide free shaft Coupling samples and you will be charged for shipping. |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard Or Nonstandard: | Standard or Customized |
|---|---|
| Shaft Hole: | Standard or Customized |
| Torque: | 70-80N.M |
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) | Order Sample On request
|
|---|
| Customization: |
Available
| Customized Request |
|---|
Different Types of Shaft Collars and How to Choose the Right One For Your Needs
A shaft collar is a simple machine component, but its role is crucial in a variety of power transmission applications. It is most commonly found in gearboxes and motors. Its simple design makes it a relatively easy component to install. In addition to being useful for bearing faces, shaft collars are also used as mechanical stops.
Single split shaft collars
Single split shaft collars are a common design choice for industrial applications. They provide easy installation and disassembly, reducing downtime and labor. Unlike traditional collars, they use full seating torque of set screws, resulting in even distribution of forces along the shaft circumference. In addition, they provide stronger holding power.
Single split shaft collars are available in a variety of sizes and materials. They are typically made of stainless steel, alloyed steel, or nylon. They are available with a black oxide finish or a smooth finish. In addition, they can be manufactured to custom sizes. The benefits of shaft collars manufactured by Power Rite are the high quality of their materials and the close tolerances of their manufacturing process.
Single split shaft collars are available in D-bore or hex bore configurations. They are designed to fit shafts with diameters from 1/4″ to 6″. Some of these types also have a proprietary black oxide finish. Single split shaft collars can be manufactured with a range of materials, including 303 stainless steel and 1215 lead-free steel. They can also be made with engineered plastic.
Single split shaft collars are an excellent choice for applications where accurate positioning is essential. These collars can be easily installed and removed without removing any of the shaft components. They feature double grub screws to help tighten the clamp around the shaft. This feature makes installation and removal easier and reduces downtime.
Single split shaft collars are also available in a lightweight style for applications where space is an issue. While these collars are ideal for light-duty applications, they are not ideal for heavy-duty environments. Single split shaft collars are generally made of a softer material, such as steel. They have high torque capacities and hold securely around a shaft. However, their high holding power and low friction means they can damage a shaft or cause indentations that make repositioning the shaft difficult.
Clamp-style shaft collars are another option for tougher installations. This type offers more clamping power than a one-piece shaft collar. They come in either a one-piece or two-piece design, and can be installed by hand.
Set screw collars
Set screw collars are used to secure shafts. They are available in a variety of sizes and materials. Available options include hex socket, cup point, and 3A thread screws. They are suitable for a variety of industries, including food, wood, and chemical. A distributor of set screw collars can custom-design them to meet the specifications of a given application.
There are many different types of shaft collars, which include socket set screw collars, 2-hole set screw collars, and metric and stainless steel collars. In addition to these, you can also find corrosion-resistant set screw collars with a black oxide finish. These collars are ideal for industrial and commercial applications and are RoHS compliant.
Set screw collars are the most cost-effective option for shaft collars. They also offer lightweight options for applications where space is at a premium. Additionally, they can be equipped with a second screw positioned at 90 degrees to provide additional load capacity. They also come with a keyway to accommodate keyed shafts. These collars provide a reliable solution for securing shafts in a variety of applications.
Compared to set screw collars, clamp-style collars are easier to install and have greater holding power. They are available in one and two-piece versions. Clamp style collars are designed to lock onto a shaft while not damaging it. In addition, they are easily removed and reinstalled. They can be used in a variety of settings, including in guiding systems and bombsights.
Set screw shaft collars are an excellent choice for applications where precision is important. They prevent shafts from moving and hold power transmission components in place. The set screw collar is set in place with a grub screw or set screw. The screw driver can adjust the set screw to achieve the desired position.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple yet effective way to secure shafts. These collars have an eccentric lever that generates a locking force on the shaft. They are easy to install and remove and are manufactured with an aluminum design. In addition, these collars have a low mass inertia value. They are available in both one-piece and two-piece styles. Both styles have outer diameter flats for mounting other components.
The Quick-clamp shaft collars are resilient and feature a flush handle. They are easy to install and adjust, eliminating the need for tools and reducing production downtime. Another feature of these collars is that they have a high-strength tension adjustment screw that ensures compatibility with a wider range of shaft tolerances. These collars also have an axial holding power adjustment screw.
CZPT manufactures two types of quick-clamp shaft collars. One type has a cam lever that sits flush with the outside diameter and is finger-actuated. The other type is a clamp-style collar with a tension-adjustment screw. This design is better suited to low-rpm applications, or for frequent changeovers.
Choosing the right shaft collar for your application
Shaft collars play a key role in many industrial applications, and choosing the correct one is critical. They need to be designed properly and have the appropriate performance characteristics to ensure safe and effective operation. In this article, we will look at the different types of shaft collars and how to choose the right one for your needs. Typically, shaft collars are made from steel or aluminum, coated with zinc or another corrosion resistant material. But they can also be made from non-metallic materials.
Shaft collars come in a variety of shapes and materials, and the right one for your application will depend on these features. The key factors to consider are the material, holding power, and surface treatment, and their alignment with your application specifications. The shaft collars that fit your application best are often highly customizable, so it is important to determine the exact specifications for your application.
Shaft collars are simple and versatile components that are used to secure bearings on a shaft. They also serve as mechanical stops and can help to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, medical instruments, and other applications. They are available in a wide variety of styles, and can be used for nearly any application.
The type of shaft collar you choose will depend on the application and the type of machine. A heavier duty shaft collar will provide better vibration and shock resistance. These collars are typically designed for off-road or mining applications, and can be made of heavy-duty steel. They also provide more holding power, as double-wide shaft collars can provide an additional 25% of holding power.
When choosing a shaft collar, it’s important to consider the application and the required level of maintenance. Some assemblies will only need minor adjustments, while others require frequent disassembly. A two-piece shaft collar is a better option for assemblies that will have to be removed often.
editor by CX 2023-05-11
China best Two Piece Clamp Shaft Collar Material Carbon Steel Aluminum Stainless Steel shaft collar aliexpress
Product Description
Products description
Shaft collar is a simple but important mechanical component. It is widely used in Power Transmission applications, such as motors and gearboxes. The Shaft collars are used as mechanical stops, locating components, and bearing faces. The simple design lends itself to easy installation
–Set screw type/ Set Screw Shaft Collar
–Single Split Collar / One-piece Shaft Collar
–Double Split Collar / Two-piece Shaft Collar
–One-Piece Threaded Collar
–Double wide shaft collar
Set screw type is the most effective when used on a shaft made of a material which is softer than the set screw.
Threaded shaft collars offer the same quality and benefits of smooth bore Collars, meanwhile providing additional features. Threaded collars provide axial holding power which is superior to smooth bore collars, while offering easier installation and adjustment than CZPT ring locking devices.
One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft.
Two-piece shaft collars offer the same benefits as one-piece shaft collars with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars.
Unik Shaft Collar Features:
Superior fit, finish and holding power.
Tightly controlled face to bore perpendicularity.
Bore size stamped on every shaft collar.
Black oxide finish produces holding power and resisting corrosion.
DIN 12.9 for metric screws for maximum torque ability.
black oxide and zinc-plated steel, Stainless Steel, Aluminum
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Hollow Axis |
| Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of Shaft Collars
A shaft collar is a simple machine component that is an integral part of many power transmission applications. It is most commonly found in motors and gearboxes and serves as a mechanical stop, locating component, and bearing face. Its easy installation and quick assembly make it an ideal component for a variety of applications.
Clamp-style shaft collars
Clamp-style shaft collars are fasteners that fit over shafts. They can be made of aluminum, steel, or titanium. Stainless steel collars are available in corrosion-resistant finishes to prevent galling. Engineered plastics are also available. Black oxide finishes improve corrosion resistance and provide a smooth surface for screw installation.
The holding power of Clamp-style shaft collars depends on the shaft’s bore size and concentricity, which are important factors in many applications. The fastening hardware is also important, as it can affect torque transmission. For example, forged screws are superior to broached screws in a number of ways, including reduced risk of reaming out. In addition, the material of the collar must be strong enough to withstand the torque required by the screw.
Shaft collars are complicated components. Their performance can determine the efficiency of an application. The design process is complex, and many factors are considered. Considerations include shaft geometry, bore size, and style. Shaft collar manufacturers will provide performance information on their website. If you are not satisfied with the information provided, you can contact the manufacturer.
Clamp-style shaft collars are made from high-quality materials. The metal used to produce them is lead-free and stainless, which resist corrosion. Moreover, these shaft collars have a high holding power, so they won’t mar your shaft and ensure proper alignment. These collars can be found in a variety of bore sizes, from 1/8″ to six inches.
Clamp-style shaft collars are available in lead-free steel, 303 and 316 stainless steel, and aluminum. They are available in a one-piece clamp or a two-piece clamp style. They are made of high-grade steel and are machined to a burr-free surface.
Clamp-style shaft collars have two-piece clamps that can be easily disassembled and installed in their proper position. Two-piece clamps are stronger than one-piece collars because all of the clamping force goes directly into the clamping shaft. Two-screw clamps have two and four-screws, and can also be wrench-tightened.
Set screw collars were one of the first shaft collars to be mass-produced. They were often used on line shafting in early manufacturing mills. While they can work well for simple shaft positioning, they’re not the most reliable option for complicated applications. Furthermore, set screws can cause damage to the shaft, making it difficult to reposition the collar or adjust its angle. For this reason, small flats are usually added to the shaft at set screw locations.
Set-screw shaft collars
Set-screw shaft collars are used to secure a shaft to a screw. They are available in several sizes and materials. Typical types include the solid, quick-release, split, and threaded styles. They come in an assortment of sizes and materials, including aluminum, zinc plated steel, and black oxide steel. Most are available in stock and are available in various sizes.
These collars come in many sizes and are ideal for use with standard round shafts. They are easy to install and disassemble and feature a high clamping power. They are also available in custom designs and materials. Set-screw shaft collars are available for use in various industries.
The company manufactures a variety of collars, including steel, zinc plated steel, and stainless steel. They also offer custom and adjustable collars. These collars are used in a variety of industries, including the food, chemical, pulp and paper, and wood industries. They are available with a variety of screw threads.
The screw and shaft material relationship must be compatible to ensure a secure fit. In addition, the shaft material should be softer than the screw material. For this reason, set-screw shaft collars are most effective when the shaft is made from softer material. Some setscrew shaft collars feature forged socket set screws to increase their holding power and torque capacity. Additionally, forged stainless steel set screws also increase their performance and hardness.
Shaft collars can be used on machines and transmission applications. They can be adjusted with a set screw or grub screw. In addition to setting the collar into place, a screw driver can also be used to adjust the grip on the collar. This type of shaft collar is often used in manufacturing applications.
Clamp-type collars are another type of shaft collars. These types allow the shaft to rotate and are used for mounting sensors and fixtures. These collars can be found in one-piece or two-piece styles. They can also be used in harsh environments.
Single split shaft collars
Single split shaft collars are used in many applications to protect the shaft from wear and tear. They are easy to install and disassemble, reducing downtime and labor costs. These collars utilize full seating torque of the set screws to apply equal force distribution around the shaft’s circumference, providing stronger holding power.
These shaft collars are available in a variety of materials. They are typically made from different types of steel, including stainless, alloyed steel, nylon, and aluminum. Some are even available in custom sizes. In addition to standard sizes, single split shaft collars also come in a variety of finishes, including black oxide and chrome.
Single split shaft collars come in metric and imperial sizes. They can be made of various materials, including zinc and lead-free steel. These collars are available with a black oxide finish for extra corrosion resistance. They are also available in 303 and 316 stainless steel. They can also be made from engineered plastics.
Single split shaft collars are the most popular style of shaft collars. They are easy to install and disassemble. They provide a tight fit and superior holding power over solid shaft collars. They are also easier to replace and can be used on a variety of shafts. In addition, single split shaft collars are easy to remove and adjust.
Single split shaft collars are available in a variety of bore sizes. They can fit shaft diameters from 1/8″ to four fifteen/16″. Ideally, the material used should be softer than the set screw. You can also choose between non-plated and chrome-plated collars. These collars are available in metric or imperial measurements.
Single split shaft collars are one-piece or two-piece designs. Single-piece shaft collars feature one screw and two-piece collars have two. They are easier to install than single-piece shaft collars and are suitable for lighter duty applications. Single split shaft collars are available in a variety of threaded bore sizes.
Single split shaft collars have a wide range of uses in industrial settings. They can secure bearings on shafts or locate components in motor assemblies. They can also function as mechanical stops. RS PRO offers a wide selection of shaft collars that meet and exceed industry standards.
editor by CX 2023-05-10
China manufacturer Customized CNC Machining Round Mild Steel Shaft Collar 1/2 Shaft Collar ball bearing shaft collar
Product Description
Product description
|
Specification |
According to your requirement. |
|
Color |
According to customer’s demand |
|
Material |
Stainless steel, Brass, Copper, Aluminum, Carbon steel, Alloy steel etc. |
|
Surface Treatment |
Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, The wreath oxygen resin spraying,The heat disposing, Hot-dip galvanizing, Black oxide coating, Painting, Powdering, Color zinc-plated, Blue black zinc-plated, Rust preventive oil, Titanium alloy galvanized, Silver plating,Plastic, Electroplating, Anodizing etc. |
|
Applications |
Automotive, Instrument, Electrical equipment, Household appliances, Furniture, Mechanical equipment, Daily living equipment, Electronic sports equipment, Light industry products,Sanitation machinery, Market/ Hotel equipment supplies etc. |
|
Producing Equipment
|
CNC machine SHENGYU & SYX42..Other machines |
|
Packaging |
Inner plastic bag, outer carton box, and we can also pack products according to your requirements. |
|
Delivery |
15 Day to 25 Days, If urgent 10 days are acceptable |
|
Main Markets |
North America, South America, Eastern Europe , West Europe , North Europe, South Europe, South Asia, Africa African |
|
About us |
Our company was founded in October, 2000, specializing in the production of CNC/AUTO lathe, springs, shafts, screws, stamping parts and other metal parts. Our main production modes are designing and proofing based on customers’ drawings |
Company information
Shipping
Our service
FAQ
Q: Are you trading company or manufacturer ?
A: We are manufacturer since 2000.
Q: What the format drawings do you need?
A: We need 3D stp file or 2D PDF file. And please also share the material, quantity, surface finish, and other requiremnts for a better estimate.
Q: How long is your delivery time?
A: Generally it is 2 days if the goods are in stock. Or 15-25 days if the goods are not in stock.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight. But if your products are customized, we could not offer the sample for free charge.
Q: What is your terms of payment ?
A: T/T, Paypal, trade assurance order in Alibaba, etc. 30% in advance, and the balance before shippment.
| Application: | Machinery Accessory |
|---|---|
| Standard: | GB |
| Surface Treatment: | Electroplating |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Color: | Yellow |
| Samples: |
US$ 4.23/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of Shaft Collars
Clamp style shaft collars
A variety of styles of shaft collars are available for your machining needs. Clamp style shaft collars offer better flexibility and hold better than set screw collars. They are best for shaft materials that are softer than a setscrew. Clamp style collars are generally easier to maneuver, as they are two-piece and are hinged along the shaft.
Clamp style shaft collars come in two-piece and one-piece designs. One-piece clamp collars are typically used for a single-piece shaft, while two-piece clamp collars are used for multiple shafts. The one-piece clamp collar provides a more uniform holding force, while two-piece clamp collars provide more clamping force and can be installed anywhere on the shaft. Both styles are available in English and metric measurements.
The holding power of Clamp style shaft collars depends on their bore size and concentricity. The fastening hardware also affects torque transmission. Forged screws are generally stronger than broached screws, and are less likely to ream out. However, you still need to make sure that the material of the collar is strong enough to withstand the recommended screw torque.
Clamp style shaft collars are available in 1215 lead-free steel with a black oxide finish and zinc plating, as well as 303 and 316 stainless steel. They are also available in 2024 aluminum with an anodized finish. They are available in a range of sizes from 1/8” to six inches and 3mm to 150mm.
One of the main benefits of Clamp style shaft collars is their versatility. The collars can be used as guides, spacers, or stops on a variety of medical equipment. They are designed to distribute compression forces around a shaft, and they can be added at any stage in the manufacturing process.
Set screw shaft collars
Set screw shaft collars are used to secure screws to shafts. They can be purchased in a variety of sizes. The external diameter, internal diameter, and width of the collar will determine the proper collar size. Some companies also offer custom and adjustable-width collars. Clamp-style shaft collars are easier to maintain, and distribute torque evenly across the shaft. They also offer twice the holding power of set screw collars.
Collars are available in metric and inch sizes. They are also available in zinc plated and black-oxide steel. In addition, they come in a variety of styles. Whether you’re looking for a custom collar, or something a little more conventional, you can find it with the help of an ISO-certified supplier.
Set screw shaft collars come in different sizes and materials. Socket collars, for example, are made of steel and have an inside diameter of 5/64″ to 1-1/8″. In addition, forged socket set screw shaft collars come in 3/16 to 4 in. They are also available with special hardware for connection to shafts.
Set screw shaft collars are commonly used on transmission and machinery. A set screw allows you to secure the collar in position by setting it into the correct position with a grub screw or a set screw. The set screw can then be adjusted with a screw driver and is a quick and easy solution for keeping a shaft in place.
Aluminum shaft collars
Aluminum shaft collars offer a number of advantages, ranging from their light weight to their corrosion resistance. Aluminum shaft collars are available in various styles and sizes, and can be plated with a variety of finishes. They are also available in lightweight styles for applications with tight space constraints. The most important factor when selecting a shaft collar is the material used to make it. Aluminum is lighter than steel and has a high strength to weight ratio. The choice of material should also depend on how much corrosion resistance is required. For example, if the shaft will be exposed to extreme environments, it is a better choice to use treated steel.
Another benefit to aluminum shaft collars is their ability to be custom-matched to the shaft. This feature helps to increase their aesthetics and branding potential. In addition, the ability to color-code components and switches can improve safety. This is especially useful in fail-safe applications. By incorporating color-coded collars, manufacturers can increase the safety of their products.
Another advantage of aluminum shaft collars is their strength. For instance, they can withstand higher torque levels than other types of shaft collars. They can be easily adjusted, and their two-piece design makes them easy to replace. Moreover, CZPT keeps the two-piece collars together during manufacturing, ensuring a perfect fit for the shaft. These collars also feature forged steel socket screws for enhanced holding power and torque capacity.
Single-piece shaft collars are also available in various styles. The set screw type has a perpendicular outer face. The set screw in these collars is used to engage the mating shaft. This type of shaft collar is a good choice for rotating assemblies.
Stainless steel shaft collars
The main function of a stainless steel shaft collar is to provide clamping force to a rotating shaft. This is achieved by a variety of methods. One of these is by bending or hammering. A shaft collar can also be made of aluminum or a combination of both. These options provide different advantages, which are described in this article.
Stainless steel shaft collars are available in different sizes, shapes, and materials. The diameter of the shaft collar may range from five-sixteenths to two-and-a-half inches. Some manufacturers produce the collars in different materials, including T304, T316, 416, and 17-4PH. Their products may also come in various shapes, such as angles, flats, structural shapes, and threaded rods.
One of the most important advantages of a stainless steel shaft collar is its strength and durability. A well-made collar can prevent wear and tear and provide excellent holding power. It also has many applications and is useful in many industries. Its application ranges from vertical conveyors to horizontal athletic equipment machinery, from agriculture to retail.
While there are numerous types of shaft collars, all three types have some common characteristics. Typically, steel shaft collars have high holding power and slim to average profiles. Heavy-duty collars have twice the holding power of low-profile collars and are used in heavy-duty construction and mining. Ultra Heavy-Duty shaft collars have the highest axial holding power and are made of steel. Shaft collars may be treated with zinc for corrosion resistance.
One manufacturer offers stainless steel shaft collars made of 303 stainless steel and other materials. It offers collars of various diameters from three-eighth to one-eighth inch. They are available in threaded, mounting, and heavy-duty styles, and are suitable for a wide range of applications, including the aerospace, energy, and medical industries.
editor by CX 2023-04-23
China manufacturer Customized High Strength Steel Clamping Shaft Collar with Set Screw split shaft collar
Product Description
Product Description
SET SCREW
Set screw shaft collars are the most effective when used on a shaft made of a material which is softer than the set screw. our set screw collars are finished exclusively with forged socket set screws for greater torque capacity and improved
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Production ability
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EQUIPMENT LIST |
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NAME
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SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
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CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
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1370 |
KAFO |
TAPAN |
20 |
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EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
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ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
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Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
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Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
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Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
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Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
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CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
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Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
| More Detail Informations | |
| Sample Available |
1.Sample is free of charge if we have the existing,you only need to pay the freight cost.Sample will be provided within 3 to 10 working days. 2.If the products is non-standard and no existing tooling inventory,The full mould cost needed prepaid, sample will be provided within 7 to 15 working days, you’ll pay the freight cost. |
| MOQ | 1pcs |
| Pricing Term | EXW HangZhou ,FOB,CIF,CNF,DDU,etc. |
| Payment Term | TT(30% in advance as deposit,balance before delivery),L/C,Western Union,PayPal etc. |
| Port of loading | HangZhou port or ZheJiang port. |
| Lead Time | 15-35 working days after order and deposit received. |
| Warranty |
1.We shoulder the ability based on product categories to determine the warranty, and guarantee more than 18 months. 2.We don’t assume responsibility for the damage which is caused by indirect, accidental events at anytime anywhere. |
Founded in 2005,HangZhou HC Co.,Ltd is an IATF16949:2016 manufacturer.We have more than 20 years of production experience in the production of cnc machining/Milling parts,cold forming,graphite products, We not only have new imported prodution equipment and spacious storage space,but also have a group of experienced workers and professional engineering R & D team.Therefore, our company has enough strength to meet the needs of customers.
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packing:Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
| Application: | Auto and Motorcycle Accessory, Machinery Accessory |
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| Standard: | GB, EN, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by CX 2023-04-20