Tag Archives: shaft clamp

China manufacturer Double Split Stainless Steel Clamp Shaft Collar with Best Sales

Product Description

Products description

Shaft collar is a simple but important mechanical component. It is widely used in Power Transmission applications, such as motors and gearboxes. The Shaft collars are used as mechanical stops, locating components, and bearing faces. The simple design lends itself to easy installation 

–Set screw type/ Set Screw Shaft Collar
–Single Split Collar / One-piece Shaft Collar
–Double Split Collar / Two-piece Shaft Collar
–One-Piece Threaded Collar
–Double wide shaft collar

Set screw type is the most effective when used on a shaft made of a material which is softer than the set screw.

Threaded shaft collars offer the same quality and benefits of smooth bore Collars, meanwhile providing additional features. Threaded collars provide axial holding power which is superior to smooth bore collars, while offering easier installation and adjustment than CZPT ring locking devices. 

One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft.

Two-piece shaft collars offer the same benefits as one-piece shaft collars with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars.

Unik Shaft Collar Features: 
Superior fit, finish and holding power.
Tightly controlled face to bore perpendicularity.
Bore size stamped on every shaft collar.
Black oxide finish produces holding power and resisting corrosion.
DIN 12.9 for metric screws for maximum torque ability.
black oxide and zinc-plated steel, Stainless Steel, Aluminum

FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
no matter where they come from.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Aluminum
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Samples:
US$ 0.8/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

Can I purchase split collars with specific features suitable for use in conveyor systems?

Yes, you can purchase split collars with specific features tailored for use in conveyor systems. Split collars are commonly used in conveyor applications to secure pulleys, rollers, and other components to shafts. Here are the specific features and considerations for selecting split collars for conveyor systems:

  • 1. Corrosion Resistance: In conveyor systems, which often operate in industrial environments, it’s essential to choose split collars made from materials with excellent corrosion resistance. Stainless steel split collars are a popular choice due to their resistance to rust and corrosion.
  • 2. Self-Locking Mechanism: Some split collars are designed with self-locking features that prevent them from loosening over time. This is particularly important in conveyor systems to maintain the tight fit of components.
  • 3. Quick Release: Quick-release split collars allow for easy installation and replacement of components, reducing maintenance downtime in conveyor systems. Look for collars with user-friendly locking mechanisms.
  • 4. Precision Positioning: Conveyor systems require precise component positioning. Split collars with accurate clamping and positioning capabilities help maintain alignment and reduce tracking issues with conveyor belts.
  • 5. Material Compatibility: Ensure that the split collars you choose are compatible with the materials used in your conveyor system, such as steel, aluminum, or plastic. The collar material should not cause wear or damage to the shaft or components.
  • 6. Load Capacity: Consider the load-bearing capacity of the split collars. Conveyor systems may carry significant loads, so it’s important to select collars that can handle the expected loads without deformation or slippage.
  • 7. Food-Grade Options: In conveyor systems used in food processing or pharmaceutical industries, it’s crucial to choose food-grade split collars that meet hygiene and safety standards. These collars are typically made from materials approved for such applications.
  • 8. Dust and Debris Resistance: Conveyor systems in industrial settings often encounter dust and debris. Look for split collars that are designed to resist the ingress of particles, maintaining smooth operation.
  • 9. Size and Shaft Compatibility: Ensure that the split collars you select are the right size for your conveyor system’s shafts. Consider the shaft diameter, width, and collar size to achieve a secure fit.
  • 10. Technical Support: Collaborate with split collar manufacturers or suppliers who can provide technical support and guidance in choosing the most suitable collar features for your conveyor application.

When purchasing split collars for conveyor systems, it’s essential to consider the specific requirements of your application, including environmental conditions, load capacity, and the type of materials being conveyed. This ensures the smooth and reliable operation of your conveyor system.

shaft clamp

Can you provide recommendations for cost-effective split collars catering to different budget constraints?

Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:

  • 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
  • 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
  • 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
  • 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
  • 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
  • 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
  • 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
  • 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
  • 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.

When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.

shaft clamp

Are there customer reviews available for popular brands of split collars to gauge user satisfaction?

Yes, customer reviews are valuable resources to gauge user satisfaction and learn about the performance of popular brands of split collars. Here’s where you can find customer reviews:

  • 1. Online Retailers: Many online retailers, such as Amazon, provide customer reviews and ratings for split collars. You can read feedback from buyers who have purchased and used the products.
  • 2. Manufacturer Websites: Some manufacturers feature customer testimonials and reviews on their official websites. These reviews often highlight the strengths and advantages of their split collar products.
  • 3. Industrial and Mechanical Forums: Online forums and communities dedicated to mechanical components and engineering may have discussions and reviews about split collars. You can find insights and experiences shared by professionals and enthusiasts.
  • 4. Industry-Specific Websites: Websites and platforms dedicated to specific industries, such as manufacturing or agriculture, may include user reviews of mechanical components, including split collars.
  • 5. Social Media Groups: Explore social media groups and pages related to mechanical engineering, industrial equipment, or specific applications. Members may share their experiences and reviews of split collars they have used.
  • 6. Industrial Directories: Some industrial directories and catalogs include user-generated reviews and ratings for mechanical components. You can search for split collar reviews in these directories.
  • 7. Online Marketplaces: Besides purchasing, online marketplaces like Amazon and eBay often host customer reviews and ratings for split collars, providing insights into user satisfaction.
  • 8. Word of Mouth: Network with colleagues and peers in your industry who may have experience with split collars. They can provide recommendations and share their satisfaction with specific brands.
  • 9. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites may publish reviews and articles about various mechanical components, including split collars. These articles may include user experiences.
  • 10. Ask for Recommendations: Don’t hesitate to ask for recommendations and reviews from suppliers or manufacturers. They can share information about customer feedback and experiences with their products.
  • When reading customer reviews, pay attention to the overall rating, specific pros and cons mentioned, and any comments related to the application or use of the split collars. This information can help you make an informed decision and select the right brand and product for your needs.

    China manufacturer Double Split Stainless Steel Clamp Shaft Collar   with Best Sales China manufacturer Double Split Stainless Steel Clamp Shaft Collar   with Best Sales
    editor by CX 2024-03-28

China Good quality Casing Clamp Type Set Screw Stop Collar Shaft Split aluminium shaft collar

Product Description

       Jingbang manufactures shaft collars in multiple styles to fit shafts ranging from 1/8″ to 6″ and 3mm to 150mm. They are made from select qualified bar stock in 303 & 316 stainless steel, black oxide and zinc plated carbon steel, high-strength aluminum, and engineered plastic. Our shaft collars have precisely controlled face to bore perpendicularity (identified by the grooved face) TIR ≤ .002″ (.05mm) with tighter tolerances on bearing locknuts. Perpendicularity is critical for alignment when a shaft collar is used as a load-bearing face, mechanical stop, or for mounting components. And we can also engrave the LOGO according to customer requirements

 

Product Name Shaft collar
Size 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements.
Accept Material AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc.

Accept 

Finish

Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements.
Type One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw
Standard Metric, imperial
Packing Service We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization.
Sample Service Free samples will be sent to you after confirming the order, and we will charge a sample fee for some products with high value.

We have stock of the following products, please contact us for the price!
  ONE-PIECE: Carbon steel and black oxide

 

Bore size:

6mm,8mm,12mm,15mm,

16mm,18mm,20mm,22mm,25mm,

30mm,35mm,40mm,50mm,60mm,

70mm,75mm,80mm.

  TWO-PIECES: Carbon steel and black oxide

Bore size:

6mm,8mm,12mm,15mm,

16mm,18mm,20mm,22mm,25mm,

30mm,35mm,40mm,50mm,60mm,

70mm,75mm,80mm.

  SET-SCREW: Carbon steel and black oxide

Bore size:

 

8mm,10mm,13mm

CUSTOM DESIGNS

As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.

 

Materials & Finishs

 

Packaging & Shipping

We can also purchase and complete packaging according to customer requirements, such as blister boxes, rustproof paper, pearl cotton packaging, and we promise not to make a penny on extra packaging.

Production Process

 

Our Advantages

Company Profile

                               >>HangZhou Jingbang Technology Co., Ltd<<

 

       HangZhou Jingbang Technology Co., Ltd. is a hardware and electronic components manufacturer with R& D, production and sales in one. We started to build a factory in 2011. With the expansion of business scale, we set up a sales department in 2016 to provide high-quality services for overseas customers.

       The factory is located in HangZhou, close to Xihu (West Lake) Dis. Port, HangZhou Qianhai Free Trade Zone, Hong Kong, HangZhou, National Highway 107 and ZheJiang -Hong Kong-Macao Expressway. The geographical location is superior and the transportation is very convenient.

       Our products are involved in fields such as new technology products, automobiles, mechanical equipment, electronic products, railroads, oil fields, chemical industry, urban public construction and aerospace. The technologies related to the products are forging, cold heading, CNC, laser cutting, powder metallurgy, casting process, etc. Our products have been exported to Europe, America, Africa and Southeast Asia, and have been well received by foreign customers for our high quality products and services.

     

      Our advantages:

      1, A medium-sized company with 40 employees, Able to handle large or small orders

      2, We focus on our industry for 11 years.

      3, We have advanced machinery, Like ” 4-Axis CNC Machining Centre”.

      4, ,Low MOQ, free sample, quick response, rapid production, Fast delivery, Good after-sales service.

      5, More than 400 customers and about $5 million turnover a year.

 

         We sincerely hope that our cooperation will bring you greater value!

FAQ

1, How to ensure Shaft collar every process’s quality?
Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products.
2, Shaft collar delivery time?
For Shaft collar we have stock, within 15 days; If customized, according to your quantity, about 20-25days.
3, What is your payment method?
Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges.
4, Can you provide Shaft collar sample?
Sure, for stocked Shaft collar, we will provide free Shaft collar samples and you will be charged for shipping. 

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Standard Or Nonstandard: Standard or Customized
Shaft Hole: Standard or Customized
Torque: 70-80N.M
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|

Order Sample

On request
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

shaft clamp

Can I purchase split collars with specific features suitable for use in conveyor systems?

Yes, you can purchase split collars with specific features tailored for use in conveyor systems. Split collars are commonly used in conveyor applications to secure pulleys, rollers, and other components to shafts. Here are the specific features and considerations for selecting split collars for conveyor systems:

  • 1. Corrosion Resistance: In conveyor systems, which often operate in industrial environments, it’s essential to choose split collars made from materials with excellent corrosion resistance. Stainless steel split collars are a popular choice due to their resistance to rust and corrosion.
  • 2. Self-Locking Mechanism: Some split collars are designed with self-locking features that prevent them from loosening over time. This is particularly important in conveyor systems to maintain the tight fit of components.
  • 3. Quick Release: Quick-release split collars allow for easy installation and replacement of components, reducing maintenance downtime in conveyor systems. Look for collars with user-friendly locking mechanisms.
  • 4. Precision Positioning: Conveyor systems require precise component positioning. Split collars with accurate clamping and positioning capabilities help maintain alignment and reduce tracking issues with conveyor belts.
  • 5. Material Compatibility: Ensure that the split collars you choose are compatible with the materials used in your conveyor system, such as steel, aluminum, or plastic. The collar material should not cause wear or damage to the shaft or components.
  • 6. Load Capacity: Consider the load-bearing capacity of the split collars. Conveyor systems may carry significant loads, so it’s important to select collars that can handle the expected loads without deformation or slippage.
  • 7. Food-Grade Options: In conveyor systems used in food processing or pharmaceutical industries, it’s crucial to choose food-grade split collars that meet hygiene and safety standards. These collars are typically made from materials approved for such applications.
  • 8. Dust and Debris Resistance: Conveyor systems in industrial settings often encounter dust and debris. Look for split collars that are designed to resist the ingress of particles, maintaining smooth operation.
  • 9. Size and Shaft Compatibility: Ensure that the split collars you select are the right size for your conveyor system’s shafts. Consider the shaft diameter, width, and collar size to achieve a secure fit.
  • 10. Technical Support: Collaborate with split collar manufacturers or suppliers who can provide technical support and guidance in choosing the most suitable collar features for your conveyor application.

When purchasing split collars for conveyor systems, it’s essential to consider the specific requirements of your application, including environmental conditions, load capacity, and the type of materials being conveyed. This ensures the smooth and reliable operation of your conveyor system.

shaft clamp

Are there educational resources on the advantages of split collars in terms of ease of installation and adjustment?

Yes, there are educational resources available to learn about the advantages of split collars in terms of ease of installation and adjustment. These resources can provide valuable information on the benefits and best practices. Here’s where you can find them:

  • 1. Manufacturer Websites: Many split collar manufacturers have informative websites that include product guides, datasheets, and educational materials. These resources often explain how split collars offer ease of installation and adjustment.
  • 2. Online Videos: Video-sharing platforms like YouTube feature instructional videos and tutorials on the installation and adjustment of split collars. These videos can visually demonstrate the process and advantages.
  • 3. Technical Manuals: Manufacturers often provide technical manuals and user guides with their products. These documents contain detailed instructions and insights into the ease of installation and adjustment.
  • 4. Industrial Forums and Communities: Online forums and community websites related to machinery and engineering frequently discuss the benefits of split collars. You can find user experiences and advice on installation and adjustment.
  • 5. Educational Institutions: Engineering and technical schools may include split collar installation and adjustment as part of their coursework. Course materials and lab manuals can be excellent resources.
  • 6. Industry Publications: Magazines, journals, and publications in the engineering and manufacturing sectors often feature articles on various components, including split collars. These articles can highlight their advantages.
  • 7. Trade Associations: Industry-specific trade associations may offer educational resources, webinars, or seminars that cover the benefits and practical aspects of using split collars.
  • 8. Online Articles and Blogs: Many technical websites and engineering blogs publish articles explaining the advantages of split collars and providing tips for installation and adjustment.
  • 9. Supplier Websites: Suppliers of split collars often include information on their websites about the advantages of these components, including ease of installation and adjustment.
  • 10. Webinars and Seminars: Look for webinars and seminars hosted by experts in the field of mechanical engineering. These events may focus on specific components like split collars.

By exploring these educational resources, you can gain a deeper understanding of how split collars simplify the installation and adjustment process in various machinery and mechanical applications.

shaft clamp

Are there customer reviews available for popular brands of split collars to gauge user satisfaction?

Yes, customer reviews are valuable resources to gauge user satisfaction and learn about the performance of popular brands of split collars. Here’s where you can find customer reviews:

  • 1. Online Retailers: Many online retailers, such as Amazon, provide customer reviews and ratings for split collars. You can read feedback from buyers who have purchased and used the products.
  • 2. Manufacturer Websites: Some manufacturers feature customer testimonials and reviews on their official websites. These reviews often highlight the strengths and advantages of their split collar products.
  • 3. Industrial and Mechanical Forums: Online forums and communities dedicated to mechanical components and engineering may have discussions and reviews about split collars. You can find insights and experiences shared by professionals and enthusiasts.
  • 4. Industry-Specific Websites: Websites and platforms dedicated to specific industries, such as manufacturing or agriculture, may include user reviews of mechanical components, including split collars.
  • 5. Social Media Groups: Explore social media groups and pages related to mechanical engineering, industrial equipment, or specific applications. Members may share their experiences and reviews of split collars they have used.
  • 6. Industrial Directories: Some industrial directories and catalogs include user-generated reviews and ratings for mechanical components. You can search for split collar reviews in these directories.
  • 7. Online Marketplaces: Besides purchasing, online marketplaces like Amazon and eBay often host customer reviews and ratings for split collars, providing insights into user satisfaction.
  • 8. Word of Mouth: Network with colleagues and peers in your industry who may have experience with split collars. They can provide recommendations and share their satisfaction with specific brands.
  • 9. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites may publish reviews and articles about various mechanical components, including split collars. These articles may include user experiences.
  • 10. Ask for Recommendations: Don’t hesitate to ask for recommendations and reviews from suppliers or manufacturers. They can share information about customer feedback and experiences with their products.
  • When reading customer reviews, pay attention to the overall rating, specific pros and cons mentioned, and any comments related to the application or use of the split collars. This information can help you make an informed decision and select the right brand and product for your needs.

    China Good quality Casing Clamp Type Set Screw Stop Collar Shaft Split   aluminium shaft collarChina Good quality Casing Clamp Type Set Screw Stop Collar Shaft Split   aluminium shaft collar
    editor by CX 2024-01-12

China OEM Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars clamping two-piece shaft collar

Product Description

Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars

Product Features:
1.Effective on hard and soft shafts 

2.Cost effective collar design 

3.Easily installed where major disassembly would otherwise be required Simply slide these collars onto a shaft    and tighten the set screw to hold the collar in place.Collas are easy to adjust with their set screws.

Types of shaft collars:

Solid Setscrew shaft collar,Hex bore shaft collar,One Piece shaft collar,Two 

Piece shaft collar,Threaded shaft collar,Single split shaft collar,Double split shaft collar 

Our products can be made according to Climax,Holo-Krome,Stafford,Ruland etc.  

Note of single split shaft collar: 

1.Material:AL,Steel,Stainless steel,Alloy,Copper,Plastic 

2.Finish: Black oxide, self-color, oiled, zinc plated 

3.Processes:Broaching/ Hobbing/ Slotting/tapping 

4.Package:box/carton/wooden case 

5.Lead time:20-35 days 

6.ISO9001:2008 Certificated

Datasheet

Model Bore Size O.D. Width Screw Approx.Weight
(g)
I1P-12 1/8 11/16 5/16 4-40×3/8 14.4
I1P-18 3/16 11/16 5/16 4-40×3/8 13.8
I1P-25 1/4 11/16 5/16 4-40×3/8 12.9
I1P-31 5/16 11/16 5/16 4-40×3/8 11.8
I1P-37 3/8 7/8 3/8 6-32×3/8 23.7
I1P-43 7/16 15/16 3/8 6-32×3/8 26
I1P-50 1/2 1  1/8 13/32 8-32×1/2 41.7
I1P-56 9/16 1  5/16 7/16 10-32 ×1/2 62.2
I1P-62 5/8 1  5/16 7/16 10-32 ×1/2 58.9
I1P-68 11/16 1  1/2 1/2 10-32 ×1/2 89.8
I1P-75 3/4 1  1/2 1/2 1/4-28 ×5/8 85.2
I1P-81 13/16 1  5/8 1/2 1/4-28 ×5/8 100
I1P-87 7/8 1  5/8 1/2 1/4-28 ×5/8 94.7
I1P-93 15/16 1  3/4 1/2 1/4-28 ×5/8 110.3
I1P-100 1 1  3/4 1/2 1/4-28 ×5/8 104.2
I1P-106 1  1/16 1  7/8 1/2 1/4-28 ×5/8 120.6
I1P-112 1  1/8 1  7/8 1/2 1/4-28 ×5/8 113.7

Use:
single split shaft collars are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety of specialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment. Hexagonal-bore shaft collars are suitable for power transmission and drive applications. Heavy duty shaft collars feature large cross sections and sturdy clamping screws for added holding power. Because heavy-duty shaft collars provide better vibration and shock resistance, they are designed for applications such as off-road, mining, paper and steel mill equipment.

 

OUR SERVICE:

1) Competitive price and good quality

2) Used for transmission systems.

3) Excellent performance, long using life

4) Could be  developed according to your drawings or data sheet

5) Pakaging:follow the customers’ requirements or as our usual package

6) Brand name: per every customer’s requirement.

7) Flexible minimum order quantity

8) Sample can be supplied

MAIN PRODUCTS:

1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;

2) Forging, Casting, Stampling Part;

3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack; 

4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;

5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling,              Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint; 

6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;

7) Timing Belt: including Rubber and PU timing belts for industrial;

8) Other customized Machining Parts according to drawings (OEM).

Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.

FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard & Custom
Shaft Hole: Standard & Nonstandard
Bore Diameter: 8-65
Structure: Flexible
Material: Steel/Aluminum/Stainless Steel
Type: Collar
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

Can I find information on the application of split collars in power transmission systems?

Yes, you can find information on the application of split collars in power transmission systems. Split collars play a vital role in power transmission applications, ensuring secure and precise positioning of components on shafts. Here’s how they are commonly used in power transmission:

  • 1. Securely Fastening Components: Split collars are used to secure various components like pulleys, sprockets, and gears to shafts in power transmission systems. They provide a strong grip, preventing slippage and ensuring efficient power transfer.
  • 2. Easy Installation and Adjustment: Split collars’ design allows for easy installation and quick adjustment. This is particularly useful when aligning components for optimal performance and when maintenance or component replacement is necessary.
  • 3. Versatility in Design: Split collars come in different designs, including single-split, double-split, and triple-split variants. This versatility enables engineers to choose the most appropriate collar for specific power transmission requirements, taking into account the transmitted torque and axial loads.
  • 4. Compatibility with V-Belt Drives: In V-belt drive systems, split collars are often used to secure pulleys onto shafts. This secure connection ensures that power is efficiently transferred from the drive pulley to the driven pulley via the V-belt.
  • 5. Timing Belt Drives: Timing belt drives, commonly used in applications where precise synchronization is required, rely on split collars to secure timing pulleys to the shaft. This is critical for maintaining accurate timing and preventing belt slip.
  • 6. Chain Drives: In chain drive systems, split collars are employed to secure sprockets to shafts. The collar’s grip ensures that the sprocket and chain are securely connected for reliable power transmission.
  • 7. Conveyor Systems: Split collars are used in conveyor systems to secure drive pulleys and idler pulleys to the conveyor shafts. This is essential for smooth and efficient material handling and transportation.
  • 8. Reduction Gearboxes: Power transmission systems often incorporate reduction gearboxes. Split collars are used to secure various components in these gearboxes, ensuring precise gear alignment and reliable torque transfer.

Information on the application of split collars in power transmission systems can be found in engineering manuals, manufacturer documentation, technical articles, and online resources related to mechanical power transmission. Manufacturers and suppliers of split collars often provide specific details and guidelines for their use in power transmission applications.

shaft clamp

What are the design considerations when utilizing split collars in machinery?

When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:

  • 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
  • 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
  • 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
  • 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
  • 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
  • 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
  • 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
  • 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
  • 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
  • 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
  • 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
  • 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.

By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.

shaft clamp

Can you recommend split collars suitable for applications with limited installation space?

Absolutely, there are split collars specifically designed for applications with limited installation space. These compact and space-efficient collars offer reliable performance in tight quarters. Here are some recommendations:

  • 1. Thin-Line Split Collars: Thin-line split collars are engineered to have a reduced profile, making them ideal for applications with limited space. They are available in various materials and are designed for easy installation and removal.
  • 2. Low-Profile Split Collars: Low-profile split collars are designed to be shorter in height, allowing them to fit into tight spaces without protruding. These collars are commonly used in compact machinery and equipment.
  • 3. Clamping Lever Split Collars: Split collars with clamping levers provide a secure grip while offering quick and tool-free adjustments. The lever design is efficient in applications where accessibility is limited.
  • 4. Set Screw Miniature Split Collars: Miniature split collars equipped with set screws are designed for small shaft sizes and limited space. They provide a strong hold without compromising space requirements.
  • 5. Threaded Split Collars: Threaded split collars are compact and can be installed using simple hand tools. They are suitable for applications where you need a secure fit in confined spaces.
  • 6. Plastic Split Collars: Some plastic split collars, such as those made from acetal or nylon, are compact and lightweight. They are corrosion-resistant and ideal for applications with size constraints.
  • 7. Step Bore Split Collars: Split collars with a step bore design provide a smaller contact area on the shaft, making them space-efficient. They are effective for securing components in limited spaces.
  • 8. Double Split Collars: Double split collars offer exceptional holding power while maintaining a compact design. They are often used in applications where space is a premium.

When selecting a split collar for applications with limited installation space, consider factors such as the shaft diameter, material compatibility, and the available height and width for collar installation. Additionally, always refer to the specific manufacturer’s recommendations and product specifications to ensure a proper fit.

China OEM Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars   clamping two-piece shaft collarChina OEM Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars   clamping two-piece shaft collar
editor by CX 2024-01-04

China best Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars shaft collar application

Product Description

Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars

Product Features:
1.Effective on hard and soft shafts 

2.Cost effective collar design 

3.Easily installed where major disassembly would otherwise be required Simply slide these collars onto a shaft    and tighten the set screw to hold the collar in place.Collas are easy to adjust with their set screws.

Types of shaft collars:

Solid Setscrew shaft collar,Hex bore shaft collar,One Piece shaft collar,Two 

Piece shaft collar,Threaded shaft collar,Single split shaft collar,Double split shaft collar 

Our products can be made according to Climax,Holo-Krome,Stafford,Ruland etc.  

Note of single split shaft collar: 

1.Material:AL,Steel,Stainless steel,Alloy,Copper,Plastic 

2.Finish: Black oxide, self-color, oiled, zinc plated 

3.Processes:Broaching/ Hobbing/ Slotting/tapping 

4.Package:box/carton/wooden case 

5.Lead time:20-35 days 

6.ISO9001:2008 Certificated

Datasheet

Model Bore Size O.D. Width Screw Approx.Weight
(g)
I1P-12 1/8 11/16 5/16 4-40×3/8 14.4
I1P-18 3/16 11/16 5/16 4-40×3/8 13.8
I1P-25 1/4 11/16 5/16 4-40×3/8 12.9
I1P-31 5/16 11/16 5/16 4-40×3/8 11.8
I1P-37 3/8 7/8 3/8 6-32×3/8 23.7
I1P-43 7/16 15/16 3/8 6-32×3/8 26
I1P-50 1/2 1  1/8 13/32 8-32×1/2 41.7
I1P-56 9/16 1  5/16 7/16 10-32 ×1/2 62.2
I1P-62 5/8 1  5/16 7/16 10-32 ×1/2 58.9
I1P-68 11/16 1  1/2 1/2 10-32 ×1/2 89.8
I1P-75 3/4 1  1/2 1/2 1/4-28 ×5/8 85.2
I1P-81 13/16 1  5/8 1/2 1/4-28 ×5/8 100
I1P-87 7/8 1  5/8 1/2 1/4-28 ×5/8 94.7
I1P-93 15/16 1  3/4 1/2 1/4-28 ×5/8 110.3
I1P-100 1 1  3/4 1/2 1/4-28 ×5/8 104.2
I1P-106 1  1/16 1  7/8 1/2 1/4-28 ×5/8 120.6
I1P-112 1  1/8 1  7/8 1/2 1/4-28 ×5/8 113.7

Use:
single split shaft collars are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety of specialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment. Hexagonal-bore shaft collars are suitable for power transmission and drive applications. Heavy duty shaft collars feature large cross sections and sturdy clamping screws for added holding power. Because heavy-duty shaft collars provide better vibration and shock resistance, they are designed for applications such as off-road, mining, paper and steel mill equipment.

 

OUR SERVICE:

1) Competitive price and good quality

2) Used for transmission systems.

3) Excellent performance, long using life

4) Could be  developed according to your drawings or data sheet

5) Pakaging:follow the customers’ requirements or as our usual package

6) Brand name: per every customer’s requirement.

7) Flexible minimum order quantity

8) Sample can be supplied

MAIN PRODUCTS:

1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;

2) Forging, Casting, Stampling Part;

3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack; 

4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;

5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling,              Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint; 

6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;

7) Timing Belt: including Rubber and PU timing belts for industrial;

8) Other customized Machining Parts according to drawings (OEM).

Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.

FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard & Custom
Shaft Hole: Standard & Nonstandard
Bore Diameter: 8-65
Structure: Flexible
Material: Steel/Aluminum/Stainless Steel
Type: Collar
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

What are the best practices for maintaining split collars in corrosive environments?

Maintaining split collars in corrosive environments is essential to ensure their longevity and optimal performance. Here are best practices for maintaining split collars in such conditions:

  • 1. Material Selection: Choose split collars made from corrosion-resistant materials. Stainless steel or plastic collars are often suitable for corrosive environments due to their resistance to rust and corrosion.
  • 2. Regular Inspection: Conduct routine inspections to check for signs of corrosion or wear on the split collars. Early detection of issues allows for timely maintenance.
  • 3. Lubrication: Apply a suitable lubricant to the collar’s interior surface and the shaft. Lubrication can help reduce friction and prevent corrosion. Choose a lubricant compatible with the collar material and the environmental conditions.
  • 4. Gasket Seals: In highly corrosive environments, consider using split collars with gasket seals. These seals provide an additional layer of protection against moisture and corrosive agents.
  • 5. Protective Coatings: Some split collars can be coated with corrosion-resistant materials or coatings. These coatings enhance their resistance to corrosive elements.
  • 6. Regular Cleaning: Clean the split collars and the surrounding components regularly to remove any accumulated corrosive substances, dirt, or debris. Use appropriate cleaning agents that won’t harm the collar material.
  • 7. Tightening Checks: Periodically check the tightness of split collars to ensure they remain secure on the shaft. Corrosion can weaken the grip over time, so re-tighten as necessary.
  • 8. Environmental Sealing: If possible, create an environmental barrier or enclosure around the machinery or equipment to minimize exposure to corrosive elements. This can help extend the life of split collars.
  • 9. Replacement of Damaged Collars: If a split collar shows significant signs of corrosion or wear, consider replacing it with a new one. Regularly replace any gasket seals if they deteriorate.
  • 10. Training and Education: Ensure that maintenance personnel are trained and educated on the best practices for maintaining split collars in corrosive environments. Knowledge of proper maintenance procedures is crucial.

By following these best practices, you can prolong the life of split collars in corrosive environments and maintain the reliability of your machinery or equipment. It’s important to adapt maintenance routines based on the specific environmental challenges your machinery faces.

shaft clamp

Can you provide recommendations for cost-effective split collars catering to different budget constraints?

Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:

  • 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
  • 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
  • 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
  • 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
  • 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
  • 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
  • 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
  • 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
  • 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.

When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.

shaft clamp

What factors should I consider when choosing a split collar for a specific shaft size?

Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:

  1. 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
  2. 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
  3. 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
  4. 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
  5. 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
  6. 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
  7. 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
  8. 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
  9. 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
  10. 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
  11. 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
  12. 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.

By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.

China best Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars   shaft collar applicationChina best Made in China Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars   shaft collar application
editor by CX 2024-01-04

China high quality Black Oxide Zinc Plated Double Split Quick Clamp Shaft Collar shaft collar aluminium

Product Description

Product Description

Simply slide these shaft collars CZPT a shaft and tighten the screw to hold the shaft collar in place. Shaft collars are easy to adjust with their screws.

Size 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements.
Material Mild Steel C20 C45 ,Stainless Steel SS304 316 , Aluminum
Process CNC Turning, Forging
Size 1/8”-1” OR Custom Sizes
Surface Treatment Zinc Plated, Anodized, Black Oxide, etc.
Type solid shaft collar
single split shaft collar
doubel split shaft collar
eccentric collar
threaded shaft collar ( single split )
dimensions of S type split collar

Detailed Photos

 

Catalogue

 

1) METRIC CZPT SHAFT COLLAR

2) INCH CZPT SHAFT COLLAR

3) METRIC SET SPLIT COLLARS

4) INCH SET SPLIT COLLARS

 

 

Packaging & Shipping

carton boxes+ export wooden box

 

 

FAQ

 

Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.
 

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard: Standard
Bore Diameter: 4-50mm
Structure: Flexible
Material: Carbon Steel C20 C45
Type: Shaft Collar
Surface Treatment: Zinc Plated or Black Oxide as Required
Customization:
Available

|

Customized Request

shaft clamp

What are the best practices for maintaining split collars in corrosive environments?

Maintaining split collars in corrosive environments is essential to ensure their longevity and optimal performance. Here are best practices for maintaining split collars in such conditions:

  • 1. Material Selection: Choose split collars made from corrosion-resistant materials. Stainless steel or plastic collars are often suitable for corrosive environments due to their resistance to rust and corrosion.
  • 2. Regular Inspection: Conduct routine inspections to check for signs of corrosion or wear on the split collars. Early detection of issues allows for timely maintenance.
  • 3. Lubrication: Apply a suitable lubricant to the collar’s interior surface and the shaft. Lubrication can help reduce friction and prevent corrosion. Choose a lubricant compatible with the collar material and the environmental conditions.
  • 4. Gasket Seals: In highly corrosive environments, consider using split collars with gasket seals. These seals provide an additional layer of protection against moisture and corrosive agents.
  • 5. Protective Coatings: Some split collars can be coated with corrosion-resistant materials or coatings. These coatings enhance their resistance to corrosive elements.
  • 6. Regular Cleaning: Clean the split collars and the surrounding components regularly to remove any accumulated corrosive substances, dirt, or debris. Use appropriate cleaning agents that won’t harm the collar material.
  • 7. Tightening Checks: Periodically check the tightness of split collars to ensure they remain secure on the shaft. Corrosion can weaken the grip over time, so re-tighten as necessary.
  • 8. Environmental Sealing: If possible, create an environmental barrier or enclosure around the machinery or equipment to minimize exposure to corrosive elements. This can help extend the life of split collars.
  • 9. Replacement of Damaged Collars: If a split collar shows significant signs of corrosion or wear, consider replacing it with a new one. Regularly replace any gasket seals if they deteriorate.
  • 10. Training and Education: Ensure that maintenance personnel are trained and educated on the best practices for maintaining split collars in corrosive environments. Knowledge of proper maintenance procedures is crucial.

By following these best practices, you can prolong the life of split collars in corrosive environments and maintain the reliability of your machinery or equipment. It’s important to adapt maintenance routines based on the specific environmental challenges your machinery faces.

shaft clamp

Where can I find tutorials on the correct installation and removal of split collars?

Learning the correct installation and removal of split collars is crucial for ensuring their effective use in various applications. Here are some sources where you can find tutorials on this topic:

  • 1. Manufacturer’s Websites: Many split collar manufacturers provide detailed installation and removal guides on their official websites. These guides often include step-by-step instructions and illustrations.
  • 2. YouTube: YouTube is a valuable resource for visual tutorials. Search for video tutorials on the installation and removal of split collars. Many experts and manufacturers create informative videos on this subject.
  • 3. Online Mechanical Engineering Forums: Online forums and communities focused on mechanical engineering may have discussions, guides, and tutorials related to the correct use of split collars. You can participate in discussions and ask for advice from experienced engineers.
  • 4. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites publish articles and tutorials about mechanical components, including split collars. These written guides often provide detailed instructions and tips.
  • 5. Educational Institutions: Technical and vocational schools, as well as universities, may offer courses or resources related to mechanical components and their correct use. Check with educational institutions in your area for training opportunities.
  • 6. Industry Publications: Industry-specific magazines and publications sometimes feature articles or tutorials on mechanical components. These resources can be a valuable reference for professionals in the field.
  • 7. Books and Manuals: Books on mechanical engineering and machinery maintenance often include chapters or sections on collar installation and removal. Check your local library or online retailers for relevant books.
  • 8. Webinars and Workshops: Some organizations and manufacturers conduct webinars and workshops on mechanical components, including split collars. These events can provide interactive learning opportunities.
  • 9. Equipment Suppliers: Suppliers and distributors of industrial equipment may offer training or guidance on the correct use of mechanical components, including split collars. Contact them to inquire about available resources.
  • 10. Hands-On Experience: Learning from experienced professionals or technicians who have hands-on experience with split collars is invaluable. Consider reaching out to colleagues or mentors for guidance.

When seeking tutorials, ensure that the information is up-to-date and relevant to your specific collar type and application. Following correct installation and removal procedures is essential for maintaining equipment reliability and safety.

shaft clamp

Can you recommend split collars suitable for applications with limited installation space?

Absolutely, there are split collars specifically designed for applications with limited installation space. These compact and space-efficient collars offer reliable performance in tight quarters. Here are some recommendations:

  • 1. Thin-Line Split Collars: Thin-line split collars are engineered to have a reduced profile, making them ideal for applications with limited space. They are available in various materials and are designed for easy installation and removal.
  • 2. Low-Profile Split Collars: Low-profile split collars are designed to be shorter in height, allowing them to fit into tight spaces without protruding. These collars are commonly used in compact machinery and equipment.
  • 3. Clamping Lever Split Collars: Split collars with clamping levers provide a secure grip while offering quick and tool-free adjustments. The lever design is efficient in applications where accessibility is limited.
  • 4. Set Screw Miniature Split Collars: Miniature split collars equipped with set screws are designed for small shaft sizes and limited space. They provide a strong hold without compromising space requirements.
  • 5. Threaded Split Collars: Threaded split collars are compact and can be installed using simple hand tools. They are suitable for applications where you need a secure fit in confined spaces.
  • 6. Plastic Split Collars: Some plastic split collars, such as those made from acetal or nylon, are compact and lightweight. They are corrosion-resistant and ideal for applications with size constraints.
  • 7. Step Bore Split Collars: Split collars with a step bore design provide a smaller contact area on the shaft, making them space-efficient. They are effective for securing components in limited spaces.
  • 8. Double Split Collars: Double split collars offer exceptional holding power while maintaining a compact design. They are often used in applications where space is a premium.

When selecting a split collar for applications with limited installation space, consider factors such as the shaft diameter, material compatibility, and the available height and width for collar installation. Additionally, always refer to the specific manufacturer’s recommendations and product specifications to ensure a proper fit.

China high quality Black Oxide Zinc Plated Double Split Quick Clamp Shaft Collar   shaft collar aluminiumChina high quality Black Oxide Zinc Plated Double Split Quick Clamp Shaft Collar   shaft collar aluminium
editor by CX 2023-12-26

China Standard Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar aluminum shaft collar

Product Description

Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar

Product Description

Shaft Collar is used for axial positioning of parts.

Dimensions:

Product name: shaft collar,Set Screw 
Material:Steel/Aluminum/Stainless Steel
Surface treatment:

Steel – Plain finish
Steel – Black Oxide finish
Steel – Zinc Plated finish
Stainless Steel

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Standard Or Nonstandard: Standard
Bore Diameter: 1/8-1 11/16
Material: Steel/Aluminum/Stainless Steel
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

shaft clamp

Can I purchase split collars with specific features suitable for use in conveyor systems?

Yes, you can purchase split collars with specific features tailored for use in conveyor systems. Split collars are commonly used in conveyor applications to secure pulleys, rollers, and other components to shafts. Here are the specific features and considerations for selecting split collars for conveyor systems:

  • 1. Corrosion Resistance: In conveyor systems, which often operate in industrial environments, it’s essential to choose split collars made from materials with excellent corrosion resistance. Stainless steel split collars are a popular choice due to their resistance to rust and corrosion.
  • 2. Self-Locking Mechanism: Some split collars are designed with self-locking features that prevent them from loosening over time. This is particularly important in conveyor systems to maintain the tight fit of components.
  • 3. Quick Release: Quick-release split collars allow for easy installation and replacement of components, reducing maintenance downtime in conveyor systems. Look for collars with user-friendly locking mechanisms.
  • 4. Precision Positioning: Conveyor systems require precise component positioning. Split collars with accurate clamping and positioning capabilities help maintain alignment and reduce tracking issues with conveyor belts.
  • 5. Material Compatibility: Ensure that the split collars you choose are compatible with the materials used in your conveyor system, such as steel, aluminum, or plastic. The collar material should not cause wear or damage to the shaft or components.
  • 6. Load Capacity: Consider the load-bearing capacity of the split collars. Conveyor systems may carry significant loads, so it’s important to select collars that can handle the expected loads without deformation or slippage.
  • 7. Food-Grade Options: In conveyor systems used in food processing or pharmaceutical industries, it’s crucial to choose food-grade split collars that meet hygiene and safety standards. These collars are typically made from materials approved for such applications.
  • 8. Dust and Debris Resistance: Conveyor systems in industrial settings often encounter dust and debris. Look for split collars that are designed to resist the ingress of particles, maintaining smooth operation.
  • 9. Size and Shaft Compatibility: Ensure that the split collars you select are the right size for your conveyor system’s shafts. Consider the shaft diameter, width, and collar size to achieve a secure fit.
  • 10. Technical Support: Collaborate with split collar manufacturers or suppliers who can provide technical support and guidance in choosing the most suitable collar features for your conveyor application.

When purchasing split collars for conveyor systems, it’s essential to consider the specific requirements of your application, including environmental conditions, load capacity, and the type of materials being conveyed. This ensures the smooth and reliable operation of your conveyor system.

shaft clamp

Where can I find tutorials on the correct installation and removal of split collars?

Learning the correct installation and removal of split collars is crucial for ensuring their effective use in various applications. Here are some sources where you can find tutorials on this topic:

  • 1. Manufacturer’s Websites: Many split collar manufacturers provide detailed installation and removal guides on their official websites. These guides often include step-by-step instructions and illustrations.
  • 2. YouTube: YouTube is a valuable resource for visual tutorials. Search for video tutorials on the installation and removal of split collars. Many experts and manufacturers create informative videos on this subject.
  • 3. Online Mechanical Engineering Forums: Online forums and communities focused on mechanical engineering may have discussions, guides, and tutorials related to the correct use of split collars. You can participate in discussions and ask for advice from experienced engineers.
  • 4. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites publish articles and tutorials about mechanical components, including split collars. These written guides often provide detailed instructions and tips.
  • 5. Educational Institutions: Technical and vocational schools, as well as universities, may offer courses or resources related to mechanical components and their correct use. Check with educational institutions in your area for training opportunities.
  • 6. Industry Publications: Industry-specific magazines and publications sometimes feature articles or tutorials on mechanical components. These resources can be a valuable reference for professionals in the field.
  • 7. Books and Manuals: Books on mechanical engineering and machinery maintenance often include chapters or sections on collar installation and removal. Check your local library or online retailers for relevant books.
  • 8. Webinars and Workshops: Some organizations and manufacturers conduct webinars and workshops on mechanical components, including split collars. These events can provide interactive learning opportunities.
  • 9. Equipment Suppliers: Suppliers and distributors of industrial equipment may offer training or guidance on the correct use of mechanical components, including split collars. Contact them to inquire about available resources.
  • 10. Hands-On Experience: Learning from experienced professionals or technicians who have hands-on experience with split collars is invaluable. Consider reaching out to colleagues or mentors for guidance.

When seeking tutorials, ensure that the information is up-to-date and relevant to your specific collar type and application. Following correct installation and removal procedures is essential for maintaining equipment reliability and safety.

shaft clamp

What are the key differences between split collars and other types of shaft collars like set-screw collars?

Split collars and set-screw collars are both used to secure components on shafts, but they have several key differences that impact their performance and application. Here are the main differences between these collar types:

  • 1. Design: Split collars have a two-piece design with a break, allowing them to be easily installed and removed without disassembling other components. Set-screw collars are one-piece collars with a threaded set screw that clamps onto the shaft.
  • 2. Installation: Split collars are typically easier to install and remove because they don’t require tools. Set-screw collars, on the other hand, require tools like Allen wrenches to tighten the set screw against the shaft.
  • 3. Reusability: Split collars are generally more reusable. They can be removed and reinstalled multiple times without damaging the collar or shaft. Set-screw collars can cause damage to the shaft over time, making them less reusable.
  • 4. Shaft Damage: Set-screw collars can mar or deform the shaft due to the pressure applied by the set screw. Split collars distribute pressure more evenly, reducing the risk of shaft damage.
  • 5. Precision: Split collars provide precise positioning on the shaft and are ideal for applications that require accurate alignment of components. Set-screw collars may have less precision due to the set screw’s nature.
  • 6. Holding Power: Set-screw collars often provide higher holding power and are suitable for applications with significant loads and torque. Split collars may have slightly lower holding power in comparison.
  • 7. Space Requirements: Split collars are more space-efficient as they do not require additional space beyond their own length. Set-screw collars may need extra space to accommodate the set screw and tools for installation and removal.
  • 8. Maintenance: Split collars simplify maintenance tasks by allowing quick access to the shaft. In contrast, set-screw collars may require more time and effort to disassemble and reassemble equipment for maintenance.
  • 9. Material: Both split collars and set-screw collars are available in various materials, including steel, aluminum, and plastic. Material choice depends on the specific application requirements.
  • 10. Cost: In general, split collars are more cost-effective due to their ease of use and reusability. Set-screw collars may be slightly more expensive, considering the cost of tools and potential shaft damage.

The choice between split collars and set-screw collars depends on the specific application’s requirements, including precision, reusability, holding power, and ease of maintenance. It’s essential to consider these differences when selecting the right type of collar for your application.

China Standard Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar   aluminum shaft collar	China Standard Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar   aluminum shaft collar
editor by CX 2023-12-18

China high quality Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar shaft collar axial load

Product Description

Anodized precision aluminum CNC machining parts for extrusion power bank housing (

Application: Machinery, Appliance, Optoelectronic, Digital electronics, Medical packaging instrument, Automobile, Motorcycle, Bicycle,etc.

Products Materials,Surface Finish & Process:
Materials We Use:

  • Stainless Steel:

AISI 303, 304, 316, 316L, 430F, 440C, 630

  • Aluminum:

ASTM 380, 2017, 2011, 2571, 5051, 5052, 5056, 6013, 6061, 6063, 6082, 7075, ADC10 (AISi8Cu3) , Extruded/Extrusion Aluminum is available           

  • Carbon and Alloy Steel:                               

AISI 1008, 1571, 1015, 1571, 1030, 1045, 1060, 12L14, 1144, 1215, 4140, 4340, SCM440

  • Brass:

CA260, C36000, C3601, C3602, C3603, C3604, C37700, C3771,Hpb59-1,H62,C27200(CuZn37),Etc.

  • Plastic:

POM, NYLON, NORYL, Acetal, Delrin, Polycarbonate, PEEK, Acrylic, ABS

  • Special Material:

Titanium 6AL-4V, Carpenter Invar 36, Remko B, Nickel Silver C79200, ASM 4640 (Aluminum Bronze), Hastelloy C276 Nickel Alloy   

Finish We Do:

* Nickel Plating / Electroless Nickel Plated / Zinc Plated / Hard Chrome Plating
* Anodizing / Hard Anodized
* Black Oxide
* Passivation
* Sand Blasting 
* Laser Marking
* Powder Coating
* Chem Film
* Vacuum Deposited Aluminum (Mirror Finish) / #4 Brushed Finish /  #8 Mirror Finish

Processing Type: 

CNC turning, CNC Lathing, CNC Milling, Drilling,Grinding,Wire EDM cutting,etc.

Products Processing Size:

Maximum Processing Diameter: 150mm
Maximum Processing Length:300mm
Maximum Processing Depth:120mm
Surface roughness: Ra 0.3um
Processing Tolorance:0.007mm
Applied Software:Pro/E,Auto CAD, CZPT Works,IGS,UG,CAD/CAM/CAE
Packing material we use(According to customer’s request):Eco-friendly PP bag, EPE foam, carton box, wooden box, paper, blister film, bubble film,plastic web,Anti-Corrosion Bags,etc
Trial Sample Delivery Time:7-14days
Mass Batch Production Delivery Time: 30days, negotiable according to the order quantity

We do the products according to customer’s drawing with materials request, surface finish request. ODM & OEM products are welcome!

The company has set up a special technology research and development department, and has an experienced and innovative technology research and development team. Provide professional services such as drawings, design, production samples, assembly and debugging for all customers. What makes CZPT different, Machining Company is Qida, the label of excellent quality and high efficiency. Over the years, we have introduced a lot of high-tech equipment, such as four-axis CNC machining centers, which allow us to manufacture complex micro-machine precision parts faster than ever before.

Testing Equipment

FAQ:

Q: Are you a trading company or a manufacture?
A: We are a factory.

Q: Will you supply samples?How long is your sample and production lead time?
A: For samples, we could offer free sample.generally 1-2 weeks, it depends on your parts type. For mass batch production , 2-4 weeks normally, negotiable according to order quantity. 

Q: What ways can i know how my products is going on without visiting your company?
A: We will offer a detailed production schedule and send you weekly report to showing where we are.

Q: How you manage the quality?
A: We are an ISO certificated machining supplier, an effective in-process quality control flow chart was available in production as showed above. If you need more information, just feel free to contact with

Q:how do you give me the price?
A:we can quote price according to your drawning design,material,finish and give you the best price.

Q:how is your company payment terms?
A: byT/T,L/C,and so on,usually,50% deposit,50% balance before the shipment.

After-sales Service: 1-3
Warranty: 1-3
Condition: New
Certification: ISO9001
Standard: DIN
Customized: Customized
Samples:
US$ 5.6/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

What are the temperature resistance properties of split collars?

The temperature resistance properties of split collars vary depending on the material they are made from. Here’s a general overview of temperature resistance for common split collar materials:

  • 1. Steel Split Collars: Steel split collars can generally withstand a wide range of temperatures. Standard steel split collars are suitable for temperatures from -40°C to 250°C (-40°F to 482°F). For higher-temperature applications, heat-resistant steel alloys may be used.
  • 2. Aluminum Split Collars: Aluminum split collars have a temperature resistance range of approximately -40°C to 150°C (-40°F to 302°F). They are lighter than steel but may not be suitable for extremely high-temperature environments.
  • 3. Stainless Steel Split Collars: Stainless steel split collars are highly corrosion-resistant and can endure a wide temperature range. They are suitable for temperatures from -100°C to 300°C (-148°F to 572°F) and often used in harsh environments.
  • 4. Plastic Split Collars: The temperature resistance of plastic split collars varies with the type of plastic. Common plastics like nylon and acetal have a range of -40°C to 80°C (-40°F to 176°F). Some specialty plastics offer higher temperature resistance, up to 150°C (302°F).
  • 5. Industry-Specific Materials: In some industries, specialty materials with enhanced temperature resistance are used. For example, aerospace applications may require split collars made from materials capable of withstanding extreme temperature fluctuations encountered during flight.
  • 6. Coatings and Treatments: In addition to the base material, coatings and treatments can improve the temperature resistance of split collars. For example, heat-resistant coatings can extend the upper temperature limit.

It’s important to consult the manufacturer’s specifications for specific split collar products to determine their exact temperature resistance properties. When selecting split collars for applications in extreme temperature conditions, consider not only the collar material but also factors like the duration of exposure and the presence of additional heat-resistant treatments.

shaft clamp

What are the design considerations when utilizing split collars in machinery?

When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:

  • 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
  • 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
  • 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
  • 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
  • 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
  • 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
  • 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
  • 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
  • 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
  • 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
  • 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
  • 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.

By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.

shaft clamp

Are there customer reviews available for popular brands of split collars to gauge user satisfaction?

Yes, customer reviews are valuable resources to gauge user satisfaction and learn about the performance of popular brands of split collars. Here’s where you can find customer reviews:

  • 1. Online Retailers: Many online retailers, such as Amazon, provide customer reviews and ratings for split collars. You can read feedback from buyers who have purchased and used the products.
  • 2. Manufacturer Websites: Some manufacturers feature customer testimonials and reviews on their official websites. These reviews often highlight the strengths and advantages of their split collar products.
  • 3. Industrial and Mechanical Forums: Online forums and communities dedicated to mechanical components and engineering may have discussions and reviews about split collars. You can find insights and experiences shared by professionals and enthusiasts.
  • 4. Industry-Specific Websites: Websites and platforms dedicated to specific industries, such as manufacturing or agriculture, may include user reviews of mechanical components, including split collars.
  • 5. Social Media Groups: Explore social media groups and pages related to mechanical engineering, industrial equipment, or specific applications. Members may share their experiences and reviews of split collars they have used.
  • 6. Industrial Directories: Some industrial directories and catalogs include user-generated reviews and ratings for mechanical components. You can search for split collar reviews in these directories.
  • 7. Online Marketplaces: Besides purchasing, online marketplaces like Amazon and eBay often host customer reviews and ratings for split collars, providing insights into user satisfaction.
  • 8. Word of Mouth: Network with colleagues and peers in your industry who may have experience with split collars. They can provide recommendations and share their satisfaction with specific brands.
  • 9. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites may publish reviews and articles about various mechanical components, including split collars. These articles may include user experiences.
  • 10. Ask for Recommendations: Don’t hesitate to ask for recommendations and reviews from suppliers or manufacturers. They can share information about customer feedback and experiences with their products.
  • When reading customer reviews, pay attention to the overall rating, specific pros and cons mentioned, and any comments related to the application or use of the split collars. This information can help you make an informed decision and select the right brand and product for your needs.

    China high quality Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar   shaft collar axial loadChina high quality Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar   shaft collar axial load
    editor by CX 2023-12-11

China wholesaler Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar clamping shaft collar

Product Description

Stainless carbon steel set screw split locking shaft clamp collar

About Us:
HangZhou CZPT Hardware products Co., Ltd. is located in HangZhou City, ZheJiang Province of China. We has extremely convenient transportation conditions. 

Established in 2014, our company now covers an area of more than8000 square meters, and have over 100 full time employees. 
We are a professional manufacturer and have 5 years experience in precisely manufacturing and processing machinery parts and components, especially precision CNC machined items. 
We has over 120 units of manufacturing equipments, including CNC lathes, machine centers, grinding machines, etc. We can provide precision machining services, such as CNC milling, turning, drilling, tapping, stamping, anodizing, knurling, die casting, sand casting, and forging. 
We can machine many kinds of materials, including carbon steel, stainless steel, aluminum, brass, bronze, Iron, plastic, etc. 
With advanced technology support and management concepts, CZPT has developed steadily and quickly. Since establishment, we have been cooperating with many domestic and overseas enterprises. Most of our products are shipped to international clients. At present, we have long-term clients from USA, Europe, Middle East, Africa, Japan and Korea. With first-class technology, competitive pricing, superior quality, dependable on-time delivery, and outstanding customer service, we have won the full recognition and high appreciation from our clients. 
*How to receive an online quotation?
Please send us your 3D drawing/2D drawing for us to check all dimension

  1. Specify the required material, finish, quantity information in the email, we will handle it for you once receiving it soon!

Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.

*Product Description:

Advantages »Reliable CNC service
»Good machining quality
»Reasonable Pricing provided
»Competitive shipping cost service
»MOQ 1PCS and small quantity order accepted
»Professional engineering service when any modification required
»Any turnkey assembly or customized package requirements, we’ll meet your demands!
Equipment

»80 sets of CNC turning machines;

»30 sets of the most technologically advanced machining CNC milling machines;

»30 sets of Multi-Spindle Japan Precision Swiss CNC lathes

RFQ Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer
» 1-3 Work Days Only
» Submit RFQ with complete commercial terms
Sample Making Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc.
» Tooling L/T: 2-4 weeks, Sample L/T: 1 week
» Continuous Sample Status Tracking
» Complete Documents for sample approval
Order Management CRM System → Open Order Confirm → Logistic Arrangement.
» Production L/T: 2-4 wks
» Weekly Open Order Confirm
» Preferred 3PL Service to Customers
Quality Control Certificates: RoHS, ISO9001:2008, SGS.
IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training.
» Plant Audit and Qualified by world famous company
» Strict Quality Management Procedure with Traceability
Application »Aerospace
»Marine
»Motorbike
»Automotive
»PhotoGear
»EDC Tools
» lighting fittings
»Office equipment
»Home appliance
»Medical equipment
»Telecommunication
»Electrical & Electronics
»Fire detection system, etc.

 

*What we can offer: 

1).Material capabilities: 
 

Stainless Steel SS201, SS301, SS303, SS304, SS316, SS416 etc.
Steel Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. 
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc.
Copper C11000, C12000, C12000 C36000 etc.
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron A36, 45#, 1213, 12L14, 1215 etc.
Plastic ABS, PC, PE, POM, Delrin, Nylon, Teflon, PP, PEI, Peek etc.

2).Quality control: 
*We have specialized QC testers to check the quality of the products according to different customers’ requirement. Usually, it’s random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
3).Surface Finish:anodized finish/ coating/polish/ Passivation/ PVD finish/Plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc.
4). Payment terms: T/T payment. The Sample order paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.

5).Production time: Usually it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.

6).Machining capability: 80 sets of the most technologically advanced machining CNC milling machines, 30 sets of CNC turning machines, 30 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different customers’ requirements. 

7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will check if it’s feasible to make it after studying it.

8).Shipping way: 
1) 0-100kg: express&air freight priority, 
2) >100kg: sea freight priority, 
3) As per customized specifications

9). Packing & Delivery: 

1.Packing Detail: Each product packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.

2.Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc

Remark: The products and pictures showed above are only to present the scope of our manufacturing types. We‘re happy to evaluate if we could custom the parts according to your drawings or samples after receiving them.

Send us an email now if any inquiry!

 

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Metal
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

Are there tutorials available on selecting the right split collar based on environmental conditions?

Yes, you can find tutorials and educational resources on selecting the right split collar based on environmental conditions. Choosing the appropriate split collar is crucial to ensure optimal performance in different environments. Here’s where to find tutorials and guidance:

  • 1. Manufacturer Websites: Many split collar manufacturers provide resources on their websites, including selection guides. These guides often consider factors like temperature, humidity, and chemical exposure to help you choose the right collar for your specific environment.
  • 2. Online Engineering Communities: Engineering forums and communities frequently discuss the selection of components, including split collars. You can ask questions and gather insights from experienced engineers regarding environmental considerations.
  • 3. YouTube and Video Platforms: Video tutorials on platforms like YouTube can provide visual guidance on selecting split collars for specific environmental conditions. These videos may include real-world examples and case studies.
  • 4. Technical Manuals and Guides: Manufacturers often include detailed technical manuals and guides with their products. These documents can provide in-depth information on selecting split collars based on environmental factors.
  • 5. Industry Associations: Industry-specific associations and organizations may offer resources and publications that address the selection of components like split collars for particular environments, such as aerospace, marine, or food processing.
  • 6. Online Retailers: Some online retailers provide selection tools and guidelines to help customers choose the right split collar based on environmental conditions. These tools often include filter options for material and environment type.
  • 7. Engineering Schools and Institutions: Educational institutions may offer courses or seminars that cover component selection, including split collars, for various environments. Check with local universities or technical schools for educational resources.
  • 8. Supplier Consultation: Contacting split collar suppliers directly can be a valuable resource. They can provide expert advice and recommendations based on your specific application and environmental challenges.
  • 9. Online Articles and Blogs: Technical websites and engineering blogs may feature articles that discuss the selection of split collars in different environments. These articles often provide practical insights and tips.
  • 10. Webinars and Seminars: Look for webinars and seminars conducted by industry experts and suppliers. These events may cover the selection process and considerations for split collars in varying environmental conditions.

When selecting split collars based on environmental conditions, consider factors such as temperature, moisture, chemicals, abrasion, and exposure to corrosive elements. It’s essential to choose collars that are compatible with the specific challenges your machinery or equipment will face in its operating environment.

shaft clamp

In which industries are split collars commonly used, and what makes them suitable for those applications?

Split collars find applications across various industries due to their versatility and ease of use. Here are some of the industries where split collars are commonly used and the reasons they are suitable for those applications:

  • 1. Manufacturing and Machinery: Split collars are extensively used in manufacturing and machinery industries for securing components on shafts, including pulleys, gears, and sprockets. Their ease of installation and reusability make them ideal for rapid assembly and maintenance.
  • 2. Automotive: In the automotive industry, split collars are employed for various applications, such as locking components on axles, steering systems, and transmission shafts. They offer precision and reliability in dynamic environments.
  • 3. Aerospace: Split collars are used in aircraft and aerospace applications where precision and weight considerations are critical. They provide a secure grip without adding unnecessary weight to the aircraft’s components.
  • 4. Robotics: In robotics, split collars play a role in securing joints and moving parts on robot arms and assemblies. Their compact design is well-suited for the limited space often found in robotic systems.
  • 5. Agricultural Machinery: Split collars are used in agricultural equipment for tasks such as securing augers, conveyor systems, and other moving components. Their durability and ease of maintenance are advantageous in agricultural settings.
  • 6. Medical Devices: In the medical industry, split collars can be found in various medical devices, including diagnostic equipment and surgical instruments. Their precision and clean design make them suitable for sensitive applications.
  • 7. Food and Beverage: Split collars are utilized in food and beverage processing equipment. They are often made from materials suitable for food-grade applications, ensuring compliance with hygiene standards.
  • 8. Mining and Heavy Equipment: In mining and heavy equipment, split collars are used to secure components in challenging environments. Their robust construction and reusability make them well-suited for heavy-duty applications.
  • 9. Woodworking and Wood Processing: In woodworking machinery, split collars secure tools and components on shafts, providing the necessary stability and precision for cutting, shaping, and finishing wood products.
  • 10. Marine and Shipbuilding: Split collars are used in marine applications, such as securing propeller shafts and other critical components. Corrosion-resistant materials are often employed in marine collars.

What makes split collars suitable for these applications is their combination of advantages, including ease of installation, reusability, precision, and the ability to accommodate various shaft sizes. Additionally, split collars are available in a wide range of materials, allowing them to meet the specific requirements of different industries, whether it’s the aerospace demand for lightweight collars or the food and beverage industry’s need for corrosion-resistant options.

shaft clamp

Are there customer reviews available for popular brands of split collars to gauge user satisfaction?

Yes, customer reviews are valuable resources to gauge user satisfaction and learn about the performance of popular brands of split collars. Here’s where you can find customer reviews:

  • 1. Online Retailers: Many online retailers, such as Amazon, provide customer reviews and ratings for split collars. You can read feedback from buyers who have purchased and used the products.
  • 2. Manufacturer Websites: Some manufacturers feature customer testimonials and reviews on their official websites. These reviews often highlight the strengths and advantages of their split collar products.
  • 3. Industrial and Mechanical Forums: Online forums and communities dedicated to mechanical components and engineering may have discussions and reviews about split collars. You can find insights and experiences shared by professionals and enthusiasts.
  • 4. Industry-Specific Websites: Websites and platforms dedicated to specific industries, such as manufacturing or agriculture, may include user reviews of mechanical components, including split collars.
  • 5. Social Media Groups: Explore social media groups and pages related to mechanical engineering, industrial equipment, or specific applications. Members may share their experiences and reviews of split collars they have used.
  • 6. Industrial Directories: Some industrial directories and catalogs include user-generated reviews and ratings for mechanical components. You can search for split collar reviews in these directories.
  • 7. Online Marketplaces: Besides purchasing, online marketplaces like Amazon and eBay often host customer reviews and ratings for split collars, providing insights into user satisfaction.
  • 8. Word of Mouth: Network with colleagues and peers in your industry who may have experience with split collars. They can provide recommendations and share their satisfaction with specific brands.
  • 9. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites may publish reviews and articles about various mechanical components, including split collars. These articles may include user experiences.
  • 10. Ask for Recommendations: Don’t hesitate to ask for recommendations and reviews from suppliers or manufacturers. They can share information about customer feedback and experiences with their products.
  • When reading customer reviews, pay attention to the overall rating, specific pros and cons mentioned, and any comments related to the application or use of the split collars. This information can help you make an informed decision and select the right brand and product for your needs.

    China wholesaler Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar   clamping shaft collarChina wholesaler Stainless Carbon Steel Set Screw Split Locking Shaft Clamp Collar   clamping shaft collar
    editor by CX 2023-12-08

China Standard Clamp Shaft 32mm Steel Single Split Collar axle shaft collar

Product Description

       Jingbang manufactures shaft collars in multiple styles to fit shafts ranging from 1/8″ to 6″ and 3mm to 150mm. They are made from select qualified bar stock in 303 & 316 stainless steel, black oxide and zinc plated carbon steel, high-strength aluminum, and engineered plastic. Our shaft collars have precisely controlled face to bore perpendicularity (identified by the grooved face) TIR ≤ .002″ (.05mm) with tighter tolerances on bearing locknuts. Perpendicularity is critical for alignment when a shaft collar is used as a load-bearing face, mechanical stop, or for mounting components. And we can also engrave the LOGO according to customer requirements

 

Product Name Shaft collar
Size 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements.
Accept Material AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc.

Accept 

Finish

Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements.
Type One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw
Standard Metric, imperial
Packing Service We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization.
Sample Service Free samples will be sent to you after confirming the order, and we will charge a sample fee for some products with high value.

We have stock of the following products, please contact us for the price!
  ONE-PIECE: Carbon steel and black oxide

 

Bore size:

6mm,8mm,12mm,15mm,

16mm,18mm,20mm,22mm,25mm,

30mm,35mm,40mm,50mm,60mm,

70mm,75mm,80mm.

  TWO-PIECES: Carbon steel and black oxide

Bore size:

6mm,8mm,12mm,15mm,

16mm,18mm,20mm,22mm,25mm,

30mm,35mm,40mm,50mm,60mm,

70mm,75mm,80mm.

  SET-SCREW: Carbon steel and black oxide

Bore size:

 

8mm,10mm,13mm

CUSTOM DESIGNS

As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.

 

Materials & Finishs

 

Packaging & Shipping

We can also purchase and complete packaging according to customer requirements, such as blister boxes, rustproof paper, pearl cotton packaging, and we promise not to make a penny on extra packaging.

Production Process

 

Our Advantages

Company Profile

                               >>HangZhou Jingbang Technology Co., Ltd<<

 

       HangZhou Jingbang Technology Co., Ltd. is a hardware and electronic components manufacturer with R& D, production and sales in one. We started to build a factory in 2011. With the expansion of business scale, we set up a sales department in 2016 to provide high-quality services for overseas customers.

       The factory is located in HangZhou, close to Xihu (West Lake) Dis. Port, HangZhou Qianhai Free Trade Zone, Hong Kong, HangZhou, National Highway 107 and ZheJiang -Hong Kong-Macao Expressway. The geographical location is superior and the transportation is very convenient.

       Our products are involved in fields such as new technology products, automobiles, mechanical equipment, electronic products, railroads, oil fields, chemical industry, urban public construction and aerospace. The technologies related to the products are forging, cold heading, CNC, laser cutting, powder metallurgy, casting process, etc. Our products have been exported to Europe, America, Africa and Southeast Asia, and have been well received by foreign customers for our high quality products and services.

     

      Our advantages:

      1, A medium-sized company with 40 employees, Able to handle large or small orders

      2, We focus on our industry for 11 years.

      3, We have advanced machinery, Like ” 4-Axis CNC Machining Centre”.

      4, ,Low MOQ, free sample, quick response, rapid production, Fast delivery, Good after-sales service.

      5, More than 400 customers and about $5 million turnover a year.

 

         We sincerely hope that our cooperation will bring you greater value!

FAQ

1, How to ensure Shaft collar every process’s quality?
Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products.
2, Shaft collar delivery time?
For Shaft collar we have stock, within 15 days; If customized, according to your quantity, about 20-25days.
3, What is your payment method?
Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges.
4, Can you provide Shaft collar sample?
Sure, for stocked Shaft collar, we will provide free Shaft collar samples and you will be charged for shipping. 

Standard Or Nonstandard: Standard or Customized
Shaft Hole: Standard or Customized
Torque: 70-80N.M
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|

Order Sample

On request
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

shaft clamp

Can I find information on the application of split collars in power transmission systems?

Yes, you can find information on the application of split collars in power transmission systems. Split collars play a vital role in power transmission applications, ensuring secure and precise positioning of components on shafts. Here’s how they are commonly used in power transmission:

  • 1. Securely Fastening Components: Split collars are used to secure various components like pulleys, sprockets, and gears to shafts in power transmission systems. They provide a strong grip, preventing slippage and ensuring efficient power transfer.
  • 2. Easy Installation and Adjustment: Split collars’ design allows for easy installation and quick adjustment. This is particularly useful when aligning components for optimal performance and when maintenance or component replacement is necessary.
  • 3. Versatility in Design: Split collars come in different designs, including single-split, double-split, and triple-split variants. This versatility enables engineers to choose the most appropriate collar for specific power transmission requirements, taking into account the transmitted torque and axial loads.
  • 4. Compatibility with V-Belt Drives: In V-belt drive systems, split collars are often used to secure pulleys onto shafts. This secure connection ensures that power is efficiently transferred from the drive pulley to the driven pulley via the V-belt.
  • 5. Timing Belt Drives: Timing belt drives, commonly used in applications where precise synchronization is required, rely on split collars to secure timing pulleys to the shaft. This is critical for maintaining accurate timing and preventing belt slip.
  • 6. Chain Drives: In chain drive systems, split collars are employed to secure sprockets to shafts. The collar’s grip ensures that the sprocket and chain are securely connected for reliable power transmission.
  • 7. Conveyor Systems: Split collars are used in conveyor systems to secure drive pulleys and idler pulleys to the conveyor shafts. This is essential for smooth and efficient material handling and transportation.
  • 8. Reduction Gearboxes: Power transmission systems often incorporate reduction gearboxes. Split collars are used to secure various components in these gearboxes, ensuring precise gear alignment and reliable torque transfer.

Information on the application of split collars in power transmission systems can be found in engineering manuals, manufacturer documentation, technical articles, and online resources related to mechanical power transmission. Manufacturers and suppliers of split collars often provide specific details and guidelines for their use in power transmission applications.

shaft clamp

Are there educational resources on the advantages of split collars in terms of ease of installation and adjustment?

Yes, there are educational resources available to learn about the advantages of split collars in terms of ease of installation and adjustment. These resources can provide valuable information on the benefits and best practices. Here’s where you can find them:

  • 1. Manufacturer Websites: Many split collar manufacturers have informative websites that include product guides, datasheets, and educational materials. These resources often explain how split collars offer ease of installation and adjustment.
  • 2. Online Videos: Video-sharing platforms like YouTube feature instructional videos and tutorials on the installation and adjustment of split collars. These videos can visually demonstrate the process and advantages.
  • 3. Technical Manuals: Manufacturers often provide technical manuals and user guides with their products. These documents contain detailed instructions and insights into the ease of installation and adjustment.
  • 4. Industrial Forums and Communities: Online forums and community websites related to machinery and engineering frequently discuss the benefits of split collars. You can find user experiences and advice on installation and adjustment.
  • 5. Educational Institutions: Engineering and technical schools may include split collar installation and adjustment as part of their coursework. Course materials and lab manuals can be excellent resources.
  • 6. Industry Publications: Magazines, journals, and publications in the engineering and manufacturing sectors often feature articles on various components, including split collars. These articles can highlight their advantages.
  • 7. Trade Associations: Industry-specific trade associations may offer educational resources, webinars, or seminars that cover the benefits and practical aspects of using split collars.
  • 8. Online Articles and Blogs: Many technical websites and engineering blogs publish articles explaining the advantages of split collars and providing tips for installation and adjustment.
  • 9. Supplier Websites: Suppliers of split collars often include information on their websites about the advantages of these components, including ease of installation and adjustment.
  • 10. Webinars and Seminars: Look for webinars and seminars hosted by experts in the field of mechanical engineering. These events may focus on specific components like split collars.

By exploring these educational resources, you can gain a deeper understanding of how split collars simplify the installation and adjustment process in various machinery and mechanical applications.

shaft clamp

What are the primary advantages of using split collars in mechanical assemblies?

Using split collars in mechanical assemblies offers several advantages that enhance their performance and ease of use. Here are the primary advantages:

  • 1. Easy Installation and Removal: Split collars are designed with a break in the collar, allowing them to be easily installed or removed from a shaft without the need for complete disassembly of the equipment. This simplifies maintenance and reduces downtime.
  • 2. Precise Positioning: Split collars provide precise positioning on a shaft. They can be adjusted to the desired location with accuracy, ensuring proper alignment of components such as bearings, sprockets, or pulleys.
  • 3. Even Pressure Distribution: Split collars apply even pressure around the shaft, preventing localized stress and potential damage to the shaft. This uniform distribution of force reduces the risk of shaft wear or deformation.
  • 4. Secure Locking Mechanism: Split collars often feature set screws or clamping mechanisms that create a secure and reliable hold on the shaft. This prevents slippage or movement during operation.
  • 5. Reusability: Split collars are typically reusable, which is cost-effective in the long run. They can be removed, adjusted, and reinstalled multiple times without loss of performance or integrity.
  • 6. Versatility: Split collars are available in various materials and sizes to accommodate different shaft dimensions and environmental conditions. This versatility makes them suitable for a wide range of applications.
  • 7. Reduced Shaft Damage: The design of split collars minimizes the risk of shaft damage that can occur with other collar types, such as set-screw collars, which can mar or deform the shaft surface.
  • 8. Minimal Assembly Space: Split collars do not require extra space beyond the length of the collar itself. This is advantageous in applications with limited assembly space or close proximity to other components.
  • 9. Corrosion Resistance: Split collars can be manufactured from materials with corrosion-resistant properties, making them suitable for use in various environments, including outdoor and marine applications.
  • 10. Maintenance Efficiency: Split collars simplify maintenance tasks by allowing quick access to the shaft. When maintenance or replacement is needed, the collar can be easily disassembled and reassembled.

The advantages of using split collars make them a popular choice in mechanical assemblies where precision, ease of installation, and maintenance are essential. These collars offer reliability and flexibility in a wide range of applications.

China Standard Clamp Shaft 32mm Steel Single Split Collar   axle shaft collarChina Standard Clamp Shaft 32mm Steel Single Split Collar   axle shaft collar
editor by CX 2023-12-06

China wholesaler Double Split Locking Clamp Shaft Collar d bore shaft collar

Product Description

Stainless Steel Shaft Collar With Set Screw 

high precision shaft collars / plastic shaft collars / nylon shaft collars / stainless steel shaft collars / Set Screw Shaft Collars / Custom Set Screw Shaft Collars / Shaft locking Collars / Shaft mounting collars are the most effective when used on a shaft made of a material which is softer than the set screw.

Collar Material: Plastic (nylon), Steel, Stainless Steel, Brass, Aluminum, etc
Collar Finish: Zinc, Nickel, Black, Plain, etc
Collar Inner Diameter: Custom
Collar Outer Diameter: Custom
Collar Width: Custom
Screw Length: Custom
Screw Material: Steel
Screw Size: Custom
Screw Type: Socket Set Screw
Type: Solid Clamping Collar
Notes:Zinc Plated Steel Set Screw Collar. Traditional cost effective collar design

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB
Surface Treatment: Polishing
Production Type: Mass Production
Machining Method: CNC Machining
Material: Nylon, Steel, Plastic, Alloy, Aluminum, Iron
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

shaft clamp

Can you offer insights into retrofitting machinery with split collars for enhanced flexibility?

Retrofitting machinery with split collars can indeed enhance flexibility and versatility in your mechanical systems. Here are some insights into the process:

  • 1. Easy Adjustability: One of the key advantages of split collars is their ease of adjustment. When retrofitting machinery, you can replace traditional collars with split collars to make fine adjustments to the position of components on the shaft quickly.
  • 2. Reduced Downtime: Split collars simplify the installation and adjustment process. This can significantly reduce downtime during maintenance and reconfiguration of machinery, enhancing overall operational efficiency.
  • 3. Compatibility with Existing Shafts: Split collars are designed to fit a range of shaft sizes. When retrofitting, you can often use the same shafts and simply replace the existing collars with split collars, eliminating the need for extensive modifications.
  • 4. Modular Design: By using split collars, you can create a modular design for your machinery. This allows for easier customization and adaptation to changing requirements without major overhauls.
  • 5. Quick Component Replacement: In cases where components like pulleys, sprockets, or gears need replacement, split collars simplify the process. You can swap out components without disassembling the entire system.
  • 6. Precision Positioning: Split collars provide precise positioning on the shaft. This is valuable when retrofitting machinery for tasks that demand accuracy, such as CNC machining or robotics.
  • 7. Space Efficiency: Split collars have a compact design, making them suitable for machinery with limited space. This is especially beneficial when you need to optimize the use of available area.
  • 8. Variety of Materials: Split collars are available in various materials, including steel, aluminum, stainless steel, and plastic. You can choose materials that align with your specific retrofitting needs, such as corrosion resistance or weight considerations.
  • 9. Weight Savings: In industries like aerospace and automotive, where weight is a critical factor, retrofitting with lightweight split collars can result in significant weight savings without sacrificing performance.
  • 10. Industry-Specific Solutions: Many suppliers offer industry-specific split collar solutions. When retrofitting machinery for applications like food processing, medical devices, or aerospace, you can find collars designed to meet industry standards and regulations.

When retrofitting machinery with split collars, it’s essential to carefully plan the process, ensure compatibility with existing components, and consider the specific advantages they offer for your application. This approach can lead to improved flexibility, reduced maintenance time, and enhanced adaptability in your machinery.

shaft clamp

Can you provide recommendations for cost-effective split collars catering to different budget constraints?

Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:

  • 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
  • 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
  • 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
  • 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
  • 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
  • 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
  • 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
  • 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
  • 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.

When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.

shaft clamp

What factors should I consider when choosing a split collar for a specific shaft size?

Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:

  1. 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
  2. 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
  3. 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
  4. 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
  5. 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
  6. 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
  7. 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
  8. 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
  9. 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
  10. 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
  11. 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
  12. 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.

By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.

China wholesaler Double Split Locking Clamp Shaft Collar   d bore shaft collarChina wholesaler Double Split Locking Clamp Shaft Collar   d bore shaft collar
editor by CX 2023-11-20