Product Description
Products description
Shaft collar is a simple but important mechanical component. It is widely used in Power Transmission applications, such as motors and gearboxes. The Shaft collars are used as mechanical stops, locating components, and bearing faces. The simple design lends itself to easy installation
–Set screw type/ Set Screw Shaft Collar
–Single Split Collar / One-piece Shaft Collar
–Double Split Collar / Two-piece Shaft Collar
–One-Piece Threaded Collar
–Double wide shaft collar
Set screw type is the most effective when used on a shaft made of a material which is softer than the set screw.
Threaded shaft collars offer the same quality and benefits of smooth bore Collars, meanwhile providing additional features. Threaded collars provide axial holding power which is superior to smooth bore collars, while offering easier installation and adjustment than CZPT ring locking devices.
One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft.
Two-piece shaft collars offer the same benefits as one-piece shaft collars with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars.
Unik Shaft Collar Features:
Superior fit, finish and holding power.
Tightly controlled face to bore perpendicularity.
Bore size stamped on every shaft collar.
Black oxide finish produces holding power and resisting corrosion.
DIN 12.9 for metric screws for maximum torque ability.
black oxide and zinc-plated steel, Stainless Steel, Aluminum
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Hollow Axis |
| Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can you provide examples of successful case studies where split collars improved machine performance?
Certainly! There are numerous case studies where the use of split collars has significantly improved machine performance and reliability. Here are a few examples:
1. Conveyor Systems Optimization: In a large manufacturing facility, the conveyor system used to transport heavy components was facing issues with misalignment and frequent maintenance due to traditional set-screw collars slipping on the shafts. By replacing these collars with split collars featuring precision clamping, the facility reduced downtime, improved alignment, and increased the overall efficiency of the conveyor system.
2. Food Processing Machinery: A food processing plant required collars for their machinery that met strict hygiene and cleanliness standards. They switched to split collars made from food-grade materials. This change not only ensured compliance with food safety regulations but also reduced the risk of contamination and improved maintenance due to the ease of disassembly and cleaning.
3. Agricultural Equipment: A manufacturer of agricultural machinery needed a solution for securing sprockets on rotating shafts. Traditional set-screw collars were causing shaft damage due to over-tightening. By using split collars with a self-locking mechanism, they eliminated damage to the shafts, reduced maintenance costs, and increased the durability of their equipment.
4. Industrial Mixers: A company that produced industrial mixers experienced frequent downtime and misalignment issues with their mixers’ shaft components. Switching to split collars with quick-release mechanisms allowed for faster maintenance and component replacement, reducing downtime and improving overall production output.
5. Aerospace Applications: In the aerospace industry, precision and reliability are critical. Split collars have been used to secure components in aircraft and spacecraft. Their ability to provide precise positioning and easy adjustment has improved the alignment of critical components, enhancing the overall performance and safety of aerospace systems.
6. Material Handling: Material handling systems in warehouses and distribution centers rely on conveyor rollers and pulleys. The use of split collars in these systems has simplified maintenance and reduced the need for specialized tools, resulting in cost savings and increased system uptime.
7. Medical Devices: Medical equipment manufacturers have turned to split collars for applications where precision and cleanliness are paramount. By using split collars with self-locking features, they have improved the performance of medical devices and reduced the risk of contamination in healthcare settings.
These case studies demonstrate how split collars have been successfully implemented in various industries to address specific challenges, improve machine performance, and enhance overall reliability. The choice of split collars has resulted in reduced maintenance, increased efficiency, and cost savings in these applications.
What are the design considerations when utilizing split collars in machinery?
When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:
- 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
- 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
- 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
- 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
- 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
- 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
- 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
- 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
- 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
- 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
- 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
- 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.
By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.
What factors should I consider when choosing a split collar for a specific shaft size?
Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:
- 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
- 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
- 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
- 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
- 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
- 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
- 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
- 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
- 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
- 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
- 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
- 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.
By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.
editor by CX 2023-11-09
China supplier 40mm to 100mm 1/4 to 4 Inch Set Screw Double Split Shaft Clamp Collar for Bearing Mounting browning shaft collar
Product Description
| Certification | ISO9001:2018;SGS;TS16949 |
| Quality |
CNC machine, CNC Turning, CNC Milling, CNC center machine, auto lathe machine, Wire-cutting Machine CNC punching machines, CNC bending machines CNT stamping machine, CNC/auto lathe machine, Drilling machine, Hydraulic machine, Riveting machine, Tapping machine, welding machine, Film attaching machine, etc. |
| Materials |
Aluminum, Steel, SPCC, SGCC,SECC, SPTE, Stainless steel, Brass, Copper, Bronze, ABS, PC, PO, POM, Nylon, etc. |
| Surface finish |
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue-black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing, etc |
| Inspection Equipment |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter, etc. |
| Drawing formation | PDF, CAD/DWG/DXF, IGS/STP etc. |
HangZhou CZPT Industrial Co., Ltd. is a comprehensive factory that specialized in fasteners, CNC parts, stamping parts, machinery parts, and so on. Since the establishment of the company, we have passed ISO9001: 2018, SGS, TS16949.
Our factory covers an area of 5,000 square CZPT and has 58 employees, including 5 R & D personnel and 5 quality inspection personnel.
Major areas of service include automotive, bicycle and motorcycle, industrial automation, agricultural equipment, digital electronics, medical equipment, and so on.
Looking CZPT to your cooperation.
1. We have Specialized QC testers to check the products quality according to customers’ needs.
2. We have IQC to check the dimensions and surface of the incoming material.
3. We have PQC to inspect full-course during the processing.
4. We have FQC to inspect all the plating products from outsides and make the 100% inspection before the shipments.
FAQ:
Q1: Why choose ZheJiang n?
To provide our customers with first-class services in the supply of quality screws minimizing costs.
Q2: How is quality ensured?
All our processes strictly adhere to ISO9001:2018 procedures. We have strict quality control from producing to delivery. Our company had strong technology support, 80% of our colleagues are master or bachelor’s degree. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management.
Q3: Can You Strictly Follow The Tolerance on The Drawing And Meet The High Precision?
Yes, we can, we can provide high precision parts and make the parts as your drawing.
Q4: How should I order and make payment?
By T/T, for samples 100% with the order; for production, 30% paid for deposit by T/T before production arrangement, the balance to be paid before shipment. negotiation accepted.
Q5: What’s your Delivery Time?
Standard parts: 7-20days
Non-standard parts: 15-25days
We will make the delivery as soon as possible with the guarantee quality
Q6:How to Custom-made (OEM/ODM)?
If you have a new product drawing or a sample, please send to us, and we can custom-made the as your required. We will also provide our professional advices of the products to make the design to be more realized & maximize the performance.
Q7:Which mode of transport would be better?
In general, the product are heavy, we advice to make delivery by sea, Also we respect your views of other transportation as well.
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 8-24 |
| Torque: | >80N.M |
| Bore Diameter: | 19mm |
| Speed: | 8000r/M |
| Structure: | Rigid |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the temperature resistance properties of split collars?
The temperature resistance properties of split collars vary depending on the material they are made from. Here’s a general overview of temperature resistance for common split collar materials:
- 1. Steel Split Collars: Steel split collars can generally withstand a wide range of temperatures. Standard steel split collars are suitable for temperatures from -40°C to 250°C (-40°F to 482°F). For higher-temperature applications, heat-resistant steel alloys may be used.
- 2. Aluminum Split Collars: Aluminum split collars have a temperature resistance range of approximately -40°C to 150°C (-40°F to 302°F). They are lighter than steel but may not be suitable for extremely high-temperature environments.
- 3. Stainless Steel Split Collars: Stainless steel split collars are highly corrosion-resistant and can endure a wide temperature range. They are suitable for temperatures from -100°C to 300°C (-148°F to 572°F) and often used in harsh environments.
- 4. Plastic Split Collars: The temperature resistance of plastic split collars varies with the type of plastic. Common plastics like nylon and acetal have a range of -40°C to 80°C (-40°F to 176°F). Some specialty plastics offer higher temperature resistance, up to 150°C (302°F).
- 5. Industry-Specific Materials: In some industries, specialty materials with enhanced temperature resistance are used. For example, aerospace applications may require split collars made from materials capable of withstanding extreme temperature fluctuations encountered during flight.
- 6. Coatings and Treatments: In addition to the base material, coatings and treatments can improve the temperature resistance of split collars. For example, heat-resistant coatings can extend the upper temperature limit.
It’s important to consult the manufacturer’s specifications for specific split collar products to determine their exact temperature resistance properties. When selecting split collars for applications in extreme temperature conditions, consider not only the collar material but also factors like the duration of exposure and the presence of additional heat-resistant treatments.
Where can I purchase split collars with specific certifications for certain industries?
Purchasing split collars with specific certifications for particular industries is crucial to meet safety and regulatory requirements. Here are some sources where you can find certified split collars:
- 1. Industrial Suppliers: Many industrial suppliers and distributors offer a range of certified split collars designed for specific industries. These suppliers often have a variety of certifications to meet regulatory standards.
- 2. Manufacturer Websites: The official websites of split collar manufacturers typically provide information on certified products. You can directly contact manufacturers to inquire about certifications and place orders.
- 3. Specialized Industrial Stores: Some specialized industrial stores focus on specific industries, such as aerospace or medical. These stores are likely to carry certified split collars tailored to those industries.
- 4. Trade Shows and Exhibitions: Attending industry-specific trade shows and exhibitions can connect you with manufacturers and suppliers who specialize in certified components, including split collars.
- 5. Online Marketplaces: Online marketplaces often list split collars with detailed product information, including certifications. You can filter search results to find collars that meet your industry’s requirements.
- 6. Industry Associations: Industry associations related to your specific field may provide recommendations or directories of certified suppliers. These associations often collaborate with trusted suppliers.
- 7. Local Distributors: Check with local distributors who may have knowledge of suppliers offering certified split collars for your industry. Local sources can be convenient for quick procurement.
- 8. B2B (Business-to-Business) Platforms: Some B2B platforms cater to industrial and manufacturing needs, offering a wide range of certified components, including split collars.
- 9. Custom Manufacturing: In cases where standard certified collars are not readily available, consider working with manufacturers who offer custom fabrication services to meet industry-specific requirements.
When purchasing certified split collars, ensure that you request and verify the relevant certifications, such as quality management certifications (e.g., ISO 9001) or industry-specific certifications (e.g., aerospace or medical certifications). It’s essential to adhere to industry standards and regulations for safety and compliance in your applications.
What factors should I consider when choosing a split collar for a specific shaft size?
Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:
- 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
- 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
- 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
- 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
- 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
- 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
- 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
- 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
- 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
- 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
- 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
- 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.
By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.
editor by CX 2023-11-08
China Hot selling Aluminum Spacers with Set Screw Double Single Split Clamping Threaded Shaft Collar shaft collar clamp force
Product Description
Aluminum Spacers With Set Screw Double Single Split Clamping Threaded Shaft Collar
1. Basic Information for cnc machine/lathe/milled/drilling parts:
| Product Name |
Aluminum Spacers With Set Screw Double Single Split Clamping Threaded Shaft Collar |
| Trade Terms | EXW,FOB,CIF,CFR etc |
| Origin Country |
ZheJiang ,China |
| Tolerance |
0.02mm-0.2mm |
| Lead Time | Sample: within 10 days. Mass Production: within 20-25 days after receiving the deposit |
| Package | *a. pp bags + carton + pallet *b. according to customers’ requirements *c. negotiable |
| Payment Terms | *T/T : 30% beforehand, balanced 70% before shipping *paypal *Alibaba payment |
| Service |
Punctual delivery |
2. Technical specifications of auto lathe&cnc lathe machining part:
|
Item |
Stainless Steel Face Mount Shaft Collars CNC Metal Collars |
|
Material |
Aluminum/Stainless steel/Steel/Cooper/Brass/Bronze/ ABS/PC, PO/POM/Nylon/PEEK/PPS… |
|
Surface finish |
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving etc. |
|
Machining |
From simple 2-axis turning to 7-axis, turn-mill-drill CNC Swiss-type machines, we are equipped with a full line of CNC equipment from the following manufactures: |
|
Inspection Equipment |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter etc. |
|
Format |
PDF, DWG/DXF, IGS/STP etc |
|
Certification |
ISO9001,TS16949, ROHS,HE,CMRT, |
3. Similar Products:
4. Company Profile
5. Our Department/Machine
6. Measuring Tools
7. Our Certification
8.Packaging & Shipping
9. Our Client
10. Recommend Products / Other Products
11. FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: In 15-25 days after get the deposit (including tooling making time).
Q: What is your terms of payment ?
A: 1. T/T: 30% Deposit,70% left amount before shipment
2. L/C; irrevocable 100% L/C at sight.
Q: How to order:
A: * You send us drawing or sample
* We carry through project assessment
* We give you a design
* You think the design is ok
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we deliver it to Shengzhen Yiantian
* You pay us the balance after you see the B/L Copy
| Condition: | New |
|---|---|
| Certification: | RoHS, ISO9001, Ts16949 |
| Standard: | DIN, ASTM, GB, ANSI |
| Customized: | Customized |
| Material: | Stainless Steel |
| Application: | Metal Cutting Machine, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal Engraving Machinery |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for maintaining split collars in corrosive environments?
Maintaining split collars in corrosive environments is essential to ensure their longevity and optimal performance. Here are best practices for maintaining split collars in such conditions:
- 1. Material Selection: Choose split collars made from corrosion-resistant materials. Stainless steel or plastic collars are often suitable for corrosive environments due to their resistance to rust and corrosion.
- 2. Regular Inspection: Conduct routine inspections to check for signs of corrosion or wear on the split collars. Early detection of issues allows for timely maintenance.
- 3. Lubrication: Apply a suitable lubricant to the collar’s interior surface and the shaft. Lubrication can help reduce friction and prevent corrosion. Choose a lubricant compatible with the collar material and the environmental conditions.
- 4. Gasket Seals: In highly corrosive environments, consider using split collars with gasket seals. These seals provide an additional layer of protection against moisture and corrosive agents.
- 5. Protective Coatings: Some split collars can be coated with corrosion-resistant materials or coatings. These coatings enhance their resistance to corrosive elements.
- 6. Regular Cleaning: Clean the split collars and the surrounding components regularly to remove any accumulated corrosive substances, dirt, or debris. Use appropriate cleaning agents that won’t harm the collar material.
- 7. Tightening Checks: Periodically check the tightness of split collars to ensure they remain secure on the shaft. Corrosion can weaken the grip over time, so re-tighten as necessary.
- 8. Environmental Sealing: If possible, create an environmental barrier or enclosure around the machinery or equipment to minimize exposure to corrosive elements. This can help extend the life of split collars.
- 9. Replacement of Damaged Collars: If a split collar shows significant signs of corrosion or wear, consider replacing it with a new one. Regularly replace any gasket seals if they deteriorate.
- 10. Training and Education: Ensure that maintenance personnel are trained and educated on the best practices for maintaining split collars in corrosive environments. Knowledge of proper maintenance procedures is crucial.
By following these best practices, you can prolong the life of split collars in corrosive environments and maintain the reliability of your machinery or equipment. It’s important to adapt maintenance routines based on the specific environmental challenges your machinery faces.
What are the design considerations when utilizing split collars in machinery?
When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:
- 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
- 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
- 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
- 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
- 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
- 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
- 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
- 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
- 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
- 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
- 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
- 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.
By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.
Are there customer reviews available for popular brands of split collars to gauge user satisfaction?
Yes, customer reviews are valuable resources to gauge user satisfaction and learn about the performance of popular brands of split collars. Here’s where you can find customer reviews:
- 1. Online Retailers: Many online retailers, such as Amazon, provide customer reviews and ratings for split collars. You can read feedback from buyers who have purchased and used the products.
- 2. Manufacturer Websites: Some manufacturers feature customer testimonials and reviews on their official websites. These reviews often highlight the strengths and advantages of their split collar products.
- 3. Industrial and Mechanical Forums: Online forums and communities dedicated to mechanical components and engineering may have discussions and reviews about split collars. You can find insights and experiences shared by professionals and enthusiasts.
- 4. Industry-Specific Websites: Websites and platforms dedicated to specific industries, such as manufacturing or agriculture, may include user reviews of mechanical components, including split collars.
- 5. Social Media Groups: Explore social media groups and pages related to mechanical engineering, industrial equipment, or specific applications. Members may share their experiences and reviews of split collars they have used.
- 6. Industrial Directories: Some industrial directories and catalogs include user-generated reviews and ratings for mechanical components. You can search for split collar reviews in these directories.
- 7. Online Marketplaces: Besides purchasing, online marketplaces like Amazon and eBay often host customer reviews and ratings for split collars, providing insights into user satisfaction.
- 8. Word of Mouth: Network with colleagues and peers in your industry who may have experience with split collars. They can provide recommendations and share their satisfaction with specific brands.
- 9. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites may publish reviews and articles about various mechanical components, including split collars. These articles may include user experiences.
- 10. Ask for Recommendations: Don’t hesitate to ask for recommendations and reviews from suppliers or manufacturers. They can share information about customer feedback and experiences with their products.
When reading customer reviews, pay attention to the overall rating, specific pros and cons mentioned, and any comments related to the application or use of the split collars. This information can help you make an informed decision and select the right brand and product for your needs.
editor by CX 2023-11-07
China best Stainless Steel Shaft Mounting Collars with Set Screw Free Sample bearing shaft collar
Product Description
Product Description
SET SCREW
Set screw shaft collars are the most effective when used on a shaft made of a material which is softer than the set screw. our set screw collars are finished exclusively with forged socket set screws for greater torque capacity and improved
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Company Profile
RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.
We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.
We have won the trust of our clients with our top quality products and outstanding service.
Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!
Contact us at once and let′ S do mutually beneficial business together!
Production ability
|
EQUIPMENT LIST |
||||
|
NAME
|
SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
|
CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
|
1370 |
KAFO |
TAPAN |
20 |
|
|
EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
|
ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
|
|
Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
|
Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
|
Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
|
Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
|
CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
|
Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packaging & Shipping
Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
| Application: | Auto and Motorcycle Accessory, Machinery Accessory |
|---|---|
| Standard: | GB, EN, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by CX 2023-05-22
China Custom Professional Factory Zinc Plated Set Screw Shaft Collar shaft collar blank
Product Description
Product Description
SET SCREW
Set screw shaft collars are the most effective when used on a shaft made of a material which is softer than the set screw. our set screw collars are finished exclusively with forged socket set screws for greater torque capacity and improved
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Production ability
|
EQUIPMENT LIST |
||||
|
NAME
|
SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
|
CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
|
1370 |
KAFO |
TAPAN |
20 |
|
|
EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
|
ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
|
|
Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
|
Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
|
Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
|
Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
|
CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
|
Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
| More Detail Informations | |
| Sample Available |
1.Sample is free of charge if we have the existing,you only need to pay the freight cost.Sample will be provided within 3 to 10 working days. 2.If the products is non-standard and no existing tooling inventory,The full mould cost needed prepaid, sample will be provided within 7 to 15 working days, you’ll pay the freight cost. |
| MOQ | 1pcs |
| Pricing Term | EXW HangZhou ,FOB,CIF,CNF,DDU,etc. |
| Payment Term | TT(30% in advance as deposit,balance before delivery),L/C,Western Union,PayPal etc. |
| Port of loading | HangZhou port or ZheJiang port. |
| Lead Time | 15-35 working days after order and deposit received. |
| Warranty |
1.We shoulder the ability based on product categories to determine the warranty, and guarantee more than 18 months. 2.We don’t assume responsibility for the damage which is caused by indirect, accidental events at anytime anywhere. |
Founded in 2005,HangZhou HC Co.,Ltd is an IATF16949:2016 manufacturer.We have more than 20 years of production experience in the production of cnc machining/Milling parts,cold forming,graphite products, We not only have new imported prodution equipment and spacious storage space,but also have a group of experienced workers and professional engineering R & D team.Therefore, our company has enough strength to meet the needs of customers.
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packing:Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
| Application: | Auto and Motorcycle Accessory, Machinery Accessory |
|---|---|
| Standard: | GB, EN, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What Is a Shaft Collar?
A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.
Sizes
There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.
Functions
A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.
Types
There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Dimensions
Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.
Stainless steel
A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
editor by CX 2023-05-09
China manufacturer Customized High Strength Steel Clamping Shaft Collar with Set Screw split shaft collar
Product Description
Product Description
SET SCREW
Set screw shaft collars are the most effective when used on a shaft made of a material which is softer than the set screw. our set screw collars are finished exclusively with forged socket set screws for greater torque capacity and improved
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Production ability
|
EQUIPMENT LIST |
||||
|
NAME
|
SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
|
CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
|
1370 |
KAFO |
TAPAN |
20 |
|
|
EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
|
ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
|
|
Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
|
Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
|
Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
|
Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
|
CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
|
Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
| More Detail Informations | |
| Sample Available |
1.Sample is free of charge if we have the existing,you only need to pay the freight cost.Sample will be provided within 3 to 10 working days. 2.If the products is non-standard and no existing tooling inventory,The full mould cost needed prepaid, sample will be provided within 7 to 15 working days, you’ll pay the freight cost. |
| MOQ | 1pcs |
| Pricing Term | EXW HangZhou ,FOB,CIF,CNF,DDU,etc. |
| Payment Term | TT(30% in advance as deposit,balance before delivery),L/C,Western Union,PayPal etc. |
| Port of loading | HangZhou port or ZheJiang port. |
| Lead Time | 15-35 working days after order and deposit received. |
| Warranty |
1.We shoulder the ability based on product categories to determine the warranty, and guarantee more than 18 months. 2.We don’t assume responsibility for the damage which is caused by indirect, accidental events at anytime anywhere. |
Founded in 2005,HangZhou HC Co.,Ltd is an IATF16949:2016 manufacturer.We have more than 20 years of production experience in the production of cnc machining/Milling parts,cold forming,graphite products, We not only have new imported prodution equipment and spacious storage space,but also have a group of experienced workers and professional engineering R & D team.Therefore, our company has enough strength to meet the needs of customers.
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packing:Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
| Application: | Auto and Motorcycle Accessory, Machinery Accessory |
|---|---|
| Standard: | GB, EN, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by CX 2023-04-20
China Set Screw Style Shaft Collar shaft collar dimensions
Product Description
Goods description
Shaft collar is a straightforward but important mechanical component. It is commonly used in Power Transmission purposes, these kinds of as motors and gearboxes. The Shaft collars are utilized as mechanical stops, locating elements, and bearing faces. The simple style lends by itself to easy installation
–Set screw kind/ Set Screw Shaft Collar
–Solitary Break up Collar / One particular-piece Shaft Collar
–Double Split Collar / Two-piece Shaft Collar
–1-Piece Threaded Collar
–Double wide shaft collar
Established screw variety is the most efficient when used on a shaft created of a material which is softer than the set screw.
Threaded shaft collars offer the identical good quality and positive aspects of smooth bore Collars, in the meantime supplying extra attributes. Threaded collars provide axial holding electricity which is excellent to clean bore collars, while providing less complicated installation and adjustment than CZPT ring locking devices.
One particular-piece shaft collars wrap about the shaft for even distribution of clamping forces. This benefits in a restricted in shape and better keeping power, without having the shaft damage triggered by set screws. Clamp collars are simple to take away, indefinitely adjustable, and work well on virtually any shaft.
Two-piece shaft collars offer the same positive aspects as one-piece shaft collars with extra versatility and usefulness. The break up layout is simply set up and disassembled, minimizing labor and downtime when adjustment, elimination, or replacement is needed. These clamping forces offer the collar with a holding power excellent to 1-piece and established screw shaft collars.
Unik Shaft Collar Functions:
Excellent fit, end and keeping power.
Tightly controlled experience to bore perpendicularity.
Bore size stamped on each and every shaft collar.
Black oxide complete makes keeping electricity and resisting corrosion.
DIN twelve.9 for metric screws for maximum torque capability.
black oxide and zinc-plated steel, Stainless Steel, Aluminum
FAQ
Qone. What is your terms of packing?
A: Usually, we pack our items in one color box. If you have unique ask for about packing, pls negotiate with us in progress, we can pack the goods as your request.
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A: T/T 30% as deposit, and 70% before shipping. We will show you the pictures of the merchandise and packages
before you spend the balance. Other payments conditions, pls negotiate with us in advance, we can talk about.
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A: EXW, FOB, CFR, CIF.
This fall. How about your supply time?
A: Normally, it will consider 25 to thirty days soon after getting your progress payment. The specific shipping and delivery time depends
on the objects and the quantity of your purchase.
Q5. Can you make in accordance to the samples?
A: Yes, we can create by your samples or complex drawings. We can develop the molds and fixtures.
Q6. What is your sample policy?
A: We can provide the sample if we have prepared components in stock, but the buyers have to shell out the sample cost and
the courier expense.We welcome sample get.
Q7. Do you check all your items ahead of supply?
A: Of course, we have 100% check before supply
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one. We preserve excellent high quality and aggressive price to guarantee our buyers gain
two. We respect every buyer as our friend and we sincerely do business and make friends with them,
no make a difference exactly where they arrive from.
| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Hollow Axis |
| Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by CX 2023-04-12
China Black Oxide Shaft Collar with Set Screw bearing shaft collar
Item Description
Established screw Shaft Collar, CZPT Shaft Collar, Nylon Shaft Collar, Aluminiu Shaft Collar, One Break up Shaft Collar, Double Break up Shaft Collar, Shaft Coupling, Shaft Mounting Collar
Shaft collars are the most successful when utilised on a shaft made of a content which is softer than the set screw.
Collar Material: Steel, Stainless Steel, Brass, Aluminum, and many others
Collar Finish: Zinc, Nickel, Black, Plain, etcCollar
Inner Diameter: CustomCollar
Outer Diameter: CustomCollar
Width: CustomScrew
Size: CustomScrew
Material: SteelScrew
Measurement: CustomScrew
Sort: Socket Set Screw
Variety: Solid Clamping Collar
| Application: | Machinery Accessory |
|---|---|
| Standard: | GB |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Machining |
| Material: | Nylon, Steel, Alloy, Aluminum |
| Customization: |
Available
| Customized Request |
|---|
Types of Shaft Collars
A shaft collar is a simple machine component that plays a critical role in power transmission. It is typically found in gearboxes and motors, and serves as a bearing face, mechanical stop, and locating component. Its simple design makes it easy to install and use. Its various functions make it a useful machine part for many applications.
Set screw shaft collars
Set screw shaft collars are used in many different applications and can be manufactured in a variety of materials. Typical materials include carbon steel, stainless steel, platinum, silver, nylon, polysulphone, PTFE, and PVC. Collars are easy to install and adjust. A variety of secondary services are available, including internal forming, chroming, and passivating.
Set screw shaft collars come in different styles, including standard collars, quick-release collars, split collars, and threaded collars. They can be purchased in standard and metric sizes, and are available in a variety of finishes. Standard collars are available in steel and stainless steel and have a zinc plated or black oxide finish.
Set screw shaft collars are an excellent choice for holding power transmission components in place and limiting shaft movement. They are held in place by a set screw that digs into the shaft material, providing holding power. They are available in both 303 and 316 Stainless Steel, making them a reliable and efficient choice for a variety of applications.
Clamping-style shaft collars
Clamp-style shaft collars are a versatile alternative to set-screw collars. They eliminate the problems associated with the set-screw collar, such as the possibility of shaft damage. They also lock in place by compressing against the shaft. This method distributes the force on the collar and shaft evenly, creating a stronger holding power.
Shaft collars are manufactured by many companies. You can buy them in-store or online, but it is important to buy from a reputable manufacturer. Many counterfeit collars endanger the life of your machine. Choosing a quality collar will help you avoid costly and time-consuming machine breakdowns.
Clamping-style shaft collars come in a variety of sizes and types. Some of them have a hex or D-bore. Some have circular grooves to assist with installation. They can be found in bore sizes from 1/4″ to one inch. They are often used for mounting gears, sprockets, and bearings.
Two-piece clamp collars are an excellent choice for high-load applications. They have improved clamping force and impressive holding power, and can be easily installed without major disassembly. Two-piece clamp collars can also be designed with a keyway to secure a keyed shaft. There are also special double-wide clamp collars for high axial load applications.
Another type of shaft collar is the quick clamping collar. It is an excellent choice for applications where you want to make frequent setup and adjustments. It allows for easy adjustments with minimal tools. Quick clamping collars feature a cam lever and a clamping lever. They are convenient and highly flexible, making them ideal for use in many industries.
Single split shaft collars
A single split shaft collar is designed to fit one shaft and eliminate two pieces. This makes installation and disassembly easy, reducing labor and downtime. It also uses a full seating torque of the set screws to distribute forces evenly around the shaft circumference, providing stronger holding power. It can be used on a wide range of rotating equipment.
Single split shaft collars are available from CZPT Products. They are a common, high-quality way to secure a shaft. They wrap around the shaft for a secure and tight fit. They are also a versatile option that can be easily removed. These collars can be used on both hard and soft standard round shafts. They provide superior grip compared to solid collars, provide tremendous axial force, and minimize shaft distortion.
Single split shaft collars are one of the many types of bearing shaft locking collars. They are made of EN8 steel, and come with a locking setscrew. This makes installing the collar quick and easy. The collar is available in many sizes, including small, medium, and large. If you do not find the right fit, you can also have one custom-made.
These collars are commonly used for mounting fixtures, sensors, and other assemblies. They are available in two-piece and one-piece styles, and have higher holding power than standard shaft collars. They are available in a wide range of materials, including 1215 lead-free steel, 303 stainless steel, and lightweight 2024 aluminum.
Aluminum shaft collars
The CZPT company produces Aluminum shaft collars for a variety of applications. These shaft collars feature a proprietary manufacturing process to ensure accurate face-to-bore perpendicularity. This helps to improve clamping forces and installation fit. Each collar features the CZPT name stamped on it, and the collar is finished with a black oxide process to achieve a fine glossy finish. The shaft collars are available in a variety of bore sizes and styles, and can be ordered in single or two-piece styles. Additionally, they are manufactured with a high-grade forged screw, which ensures the highest quality.
Aluminum shaft collars can be customized to fit your needs. Several accessories can be added to the shaft collar, such as steel mending plates. Those who need extra load capacity can select a keyed shaft collar. They are also available in lightweight styles. These shaft collars are easy to install and disassemble, and are made from two-piece aluminum for ease of installation.
Choosing the right shaft collar material is critical to the success of your application. You should consider steel, stainless steel, or aluminum for the best corrosion resistance. Steel is stronger and offers better holding power, while aluminum offers a lower weight and a favorable strength-to-weight ratio. When selecting shaft collars, it is important to take into consideration the corrosion resistance of each material. For example, carbon steel shaft collars will not be as corrosion resistant as aluminum shaft collars, but they are lighter and have a good hold power.
Carbon steel shaft collars
Carbon steel shaft collars are a versatile solution to holding bearings in place. They are available in a range of diameters and styles to meet your application needs. They can be used for many different applications, from aerospace and military applications to marine and automotive applications. These collars are available in a variety of materials, including carbon steel, aluminum, and stainless steel.
Carbon steel shaft collars are a cost-effective alternative to stainless steel shaft collars. CZPT manufactures lead-free carbon steel shaft collars, and they are also available with RoHS-compliant yellow zinc plating. Zinc plating is less expensive than stainless steel and is an excellent anti-corrosive option. CZPT yellow zinc collars are plated by a trivalent process rather than a non-compliant hexavalent process.
Shaft collars are available in both metric and inch bore sizes. They can be used for a variety of applications and are typically available in sizes ranging from 1/4″ to three inches. They are also available with metric screws in a range of sizes, which are useful for retrofitting equipment.
Shaft collars are available in a variety of materials, including carbon steel, 303 stainless steel, and aluminum. Some options feature threads and can be welded or bolted to shafts. For more advanced applications, aluminum threaded shaft collars can be used. They are often used for mounting sensors, fixtures, and other assemblies. They come in several styles, such as double-wide, heavy-duty, and threaded.
Hinge shaft collars
Hinge shaft collars are fastening devices that secure shafts or axles. They come in a wide range of sizes, shapes, and materials. These collars can be used in a wide range of applications, including non-rotary applications. They can be manufactured in stainless steel, 1018 steel, aluminum, and brass.
Shaft collars are simple to use but can perform a variety of functions. Their primary functions include holding components in place, locating components on a shaft, and establishing attachment between the shaft and another component. To choose the right collars for a specific application, designers should consider the design, style, materials, bore size, and geometry of the shaft. They should also consider any limitations or requirements associated with the application.
Hinge shaft collars are available in round and square bores. They are most commonly used in agricultural applications. Their size makes them easy to install, and their design makes them suitable for both large and small shafts. They are also used in situations where shafts are not easily accessible. Some types of shaft collars feature flat surfaces, which are great for mounting applications and splitting hubs.
Heavy duty shaft collars are also available. These collars have larger outer diameters, wider bores, and larger screw diameters. They are manufactured from lead-free steel with a proprietary black oxide finish.
editor by CX 2023-04-10
China Nylon Shaft Collar with Set Screw shaft collar bore size
Product Description
Stainless Steel Shaft Collar With Established Screw
large precision shaft collars / plastic shaft collars / nylon shaft collars / stainless metal shaft collars / Set Screw Shaft Collars / Customized Set Screw Shaft Collars / Shaft locking Collars / Shaft mounting collars are the most successful when utilised on a shaft created of a material which is softer than the established screw.
Collar Substance: Plastic (nylon), Steel, Stainless Metal, Brass, Aluminum, and many others
Collar Finish: Zinc, Nickel, Black, Basic, and so forth
Collar Inner Diameter: Custom
Collar Outer Diameter: Custom made
Collar Width: Custom
Screw Duration: Custom
Screw Materials: Steel
Screw Dimension: Personalized
Screw Type: Socket Set Screw
Kind: Solid Clamping Collar
Notes:Zinc Plated Steel Established Screw Collar. Standard price successful collar design
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/ Piece | |
100 Pieces (Min. Order) |
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| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB |
| Surface Treatment: | Polishing |
| Production Type: | Mass Production |
| Machining Method: | CNC Machining |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum, Iron |
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| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
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| Customization: |
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/ Piece | |
100 Pieces (Min. Order) |
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| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB |
| Surface Treatment: | Polishing |
| Production Type: | Mass Production |
| Machining Method: | CNC Machining |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum, Iron |
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| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
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###
| Customization: |
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What Is a Shaft Collar?
A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.
Sizes
There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.
Functions
A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.
Types
There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Dimensions
Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.
Stainless steel
A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
editor by CX 2023-04-04
China Set Screw DIN 705 Locking 20mm 50mm Solid Shaft Collar aluminum shaft collar
Solution Description
Jingbang manufactures shaft collars in multiple variations to suit shafts ranging from 1/8″ to 6″ and 3mm to 150mm. They are produced from select qualified bar stock in 303 & 316 stainless metal, black oxide and zinc plated carbon steel, higher-energy aluminum, and engineered plastic. Our shaft collars have exactly controlled face to bore perpendicularity (recognized by the grooved face) TIR ≤ .002″ (.05mm) with tighter tolerances on bearing locknuts. Perpendicularity is vital for alignment when a shaft collar is utilized as a load-bearing experience, mechanical cease, or for mounting elements. And we can also engrave the Symbol in accordance to consumer specifications
| Merchandise Name | Shaft collar |
| Dimensions | one/8″ to 6″ and 3mm to 150mm. or non-standard according to your specifications. |
| Take Content | AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc. |
|
Accept Finish |
Machining, Plain, Sprucing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as for each your demands. |
| Kind | 1-piece, Two-piece, Threaded, Shaft coupling, Weighty-obligation, Mountable, Swift Clamping, Hex& D- Bore, Established screw |
| Standard | Metric, imperial |
| Packing Service | We typically packing fasteners to prevent them from colliding with each other throughout transportation to generate scratches and surface plating, also acknowledge customization. |
| Sample Provider | Free of charge samples will be despatched to you after confirming the buy, and we will cost a sample payment for some items with high benefit. |
| We have stock of the following products, please contact us for the price tag! | ||
| A single-PIECE: Carbon metal and black oxide
|
Bore dimensions: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| TWO-Pieces: Carbon metal and black oxide |
Bore measurement: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| Set-SCREW: Carbon steel and black oxide |
Bore dimensions:
8mm,10mm,13mm |
|
Custom Patterns
As a support to our consumers, we supply our vast production experience and skills to fulfill unique demands with custom components. Our in-home engineering group has comprehensive expertise designing and custom engineering solutions to meet up with your demands. If you do not see what you are hunting for in our standard line, you should inquire about custom made options.
Components & Finishs
Packaging & Shipping and delivery
We can also purchase and total packaging in accordance to consumer demands, such as blister containers, rustproof paper, pearl cotton packaging, and we promise not to make a penny on further packaging.
Production Approach
Our Rewards
Company Profile
>>HangZhou Jingbang Technologies Co., Ltd<<
HangZhou Jingbang Engineering Co., Ltd. is a components and electronic factors maker with R& D, creation and sales in one. We began to construct a manufacturing unit in 2011. With the expansion of organization scale, we established up a product sales office in 2016 to supply substantial-high quality solutions for abroad consumers.
The manufacturing unit is positioned in HangZhou, close to Xihu (West Lake) Dis. Port, HangZhou Qianhai Totally free Trade Zone, Hong Kong, HangZhou, Nationwide Freeway 107 and ZheJiang -Hong Kong-Macao Expressway. The geographical place is outstanding and the transportation is quite hassle-free.
Our products are associated in fields this sort of as new engineering merchandise, cars, mechanical tools, digital products, railroads, oil fields, chemical industry, city community building and aerospace. The technologies connected to the items are forging, chilly heading, CNC, laser cutting, powder metallurgy, casting procedure, and so forth. Our products have been exported to Europe, America, Africa and Southeast Asia, and have been properly gained by foreign clients for our substantial quality goods and providers.
Our positive aspects:
one, A medium-sized firm with forty staff, Capable to take care of huge or tiny orders
2, We focus on our industry for 11 years.
3, We have innovative machinery, Like ” 4-Axis CNC Machining Centre”.
4, ,Reduced MOQ, free sample, fast reaction, quick manufacturing, Quick supply, Great right after-product sales service.
5, Much more than 400 buyers and about $5 million turnover a 12 months.
We sincerely hope that our cooperation will bring you better value!
FAQ
| one, How to ensure Shaft collar every process’s quality? |
| Every process will be checked by our good quality inspection section which insures every single product’s quality. In the production of items, we will individually go to the factory to examine the high quality of products. |
| 2, Shaft collar shipping and delivery time? |
| For Shaft collar we have stock, within fifteen days If personalized, in accordance to your quantity, about twenty-25days. |
| three, What is your payment technique? |
| Paypal, Alibaba, thirty% worth of T/T in progress and other 70% harmony before transport. For little purchase considerably less than1000USD, would advise you pay one hundred% in progress to minimize the financial institution expenses. |
| four, Can you offer Shaft collar sample? |
| Positive, for stocked Shaft collar, we will offer cost-free Shaft collar samples and you will be billed for shipping. |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Standard Or Nonstandard: | Standard or Customized |
|---|---|
| Shaft Hole: | Standard or Customized |
| Torque: | 70-80N.M |
###
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) On request
|
|---|
###
| Customization: |
|---|
###
| Product Name | Shaft collar |
| Size | 1/8" to 6" and 3mm to 150mm. or non-standard according to your requirements. |
| Accept Material | AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2024, Brass/Bronze, Titanium etc. |
|
Accept Finish |
Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements. |
| Type | One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw |
| Standard | Metric, imperial |
| Packing Service | We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization. |
| Sample Service | Free samples will be sent to you after confirming the order, and we will charge a sample fee for some products with high value. |
###
| We have stock of the following products, please contact us for the price! | ||
| ONE-PIECE: Carbon steel and black oxide
|
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| TWO-PIECES: Carbon steel and black oxide |
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| SET-SCREW: Carbon steel and black oxide |
Bore size:
8mm,10mm,13mm |
|
###
| 1, How to ensure Shaft collar every process’s quality? |
| Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products. |
| 2, Shaft collar delivery time? |
| For Shaft collar we have stock, within 15 days; If customized, according to your quantity, about 20-25days. |
| 3, What is your payment method? |
| Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges. |
| 4, Can you provide Shaft collar sample? |
| Sure, for stocked Shaft collar, we will provide free Shaft collar samples and you will be charged for shipping. |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Standard Or Nonstandard: | Standard or Customized |
|---|---|
| Shaft Hole: | Standard or Customized |
| Torque: | 70-80N.M |
###
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) On request
|
|---|
###
| Customization: |
|---|
###
| Product Name | Shaft collar |
| Size | 1/8" to 6" and 3mm to 150mm. or non-standard according to your requirements. |
| Accept Material | AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2024, Brass/Bronze, Titanium etc. |
|
Accept Finish |
Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements. |
| Type | One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw |
| Standard | Metric, imperial |
| Packing Service | We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization. |
| Sample Service | Free samples will be sent to you after confirming the order, and we will charge a sample fee for some products with high value. |
###
| We have stock of the following products, please contact us for the price! | ||
| ONE-PIECE: Carbon steel and black oxide
|
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| TWO-PIECES: Carbon steel and black oxide |
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| SET-SCREW: Carbon steel and black oxide |
Bore size:
8mm,10mm,13mm |
|
###
| 1, How to ensure Shaft collar every process’s quality? |
| Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products. |
| 2, Shaft collar delivery time? |
| For Shaft collar we have stock, within 15 days; If customized, according to your quantity, about 20-25days. |
| 3, What is your payment method? |
| Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges. |
| 4, Can you provide Shaft collar sample? |
| Sure, for stocked Shaft collar, we will provide free Shaft collar samples and you will be charged for shipping. |
Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by CX 2023-03-27