Tag Archives: black screw

China manufacturer CNC Machining Black Set Screw Split Locking Clamping Shaft Collar shaft collar ace hardware

Product Description

Product Description

SET SCREW

Set screw shaft collars are the most effective when used on a shaft made of a material which is softer than the set screw. our set screw collars are finished exclusively with forged socket set screws for greater torque capacity and improved

1.materials:stainless steel,alloy steel ,aluminum ,brass etc. 
2.
Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery 
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm

Company Profile

RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.

We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.

We have won the trust of our clients with our top quality products and outstanding service.

Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!

Contact us at once and let′ S do mutually beneficial business together!


Production ability
  

EQUIPMENT LIST

NAME

 

SPECIFICATION 

BRAND           

ORIGINAL PLACE 

QUANTITY

CNC Machines

Graph 600

KNUTH

CHINA

20

1370

KAFO

TAPAN

20

EDM Machines

ZNC450

BHangZhouNA

ZheJiang

20

ZNC430

BHangZhouNA

ZheJiang

30

Grinding Machines

ACC-350ST

BESFORD

CHINA

50

Auto Lathe Machining  

L150G-II

OKUMA

CHINA

80

Wire Cutting Machines  

DK7732

NEW FAST

CHNA

30

Milling Machine

SHCM-97A

GENTIGER

ZheJiang

20

CMM Machine          

CRT-PA574

MITUTYO

JAPAN

10

Hardness Tester

TILO-T60

MITUTYO

JAPAN

5

Productions showing:
Equipments & Working plant:
Worry about our quality problem?

We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC,  then FQC and final inspection with reports before shipment.

Packaging & Shipping

Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:

 

Your Satisfaction, Our Motivation!

FAQ

 

Q1. Are you factory or trading company?    

 A: We are a customized factory with independent oversea trading office .

 

Q2.Can you provide sample for us?     

 A: Yes, free sample is available

 

Q3. What raw material do you use?   

 A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.

 

Q4. What finishes can you provide?

 A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.

 

Q5. How do you ensure quality control? 

 A: We inspect every process based on your drawings or samples and also check the products before packing

 

Q6. Is small quantity available?

 A: Yes, Small quantity for trial order is available. 

  

Q7. How do you ship the goods?

A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.

 

Q8. How about your delivery time ?  

 A: 3-10 days for samples and 15-45 days for mass production .

 

Q: How To Place A Order?

  * You send us drawing or sample

  * We make the sample and send it to you

  * You think the sample is good then place an order and pay us 30% deposit

  * We start to make the product

  * When the goods is done, we take photoes for your check and you then pay the balance

  * We deliver the products to courier company

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Auto and Motorcycle Accessory, Machinery Accessory
Standard: GB, EN, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Mass Production
Machining Method: CNC Turning
Material: Nylon, Steel, Plastic, Alloy, Aluminum
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

Can you provide examples of successful case studies where split collars improved machine performance?

Certainly! There are numerous case studies where the use of split collars has significantly improved machine performance and reliability. Here are a few examples:

1. Conveyor Systems Optimization: In a large manufacturing facility, the conveyor system used to transport heavy components was facing issues with misalignment and frequent maintenance due to traditional set-screw collars slipping on the shafts. By replacing these collars with split collars featuring precision clamping, the facility reduced downtime, improved alignment, and increased the overall efficiency of the conveyor system.

2. Food Processing Machinery: A food processing plant required collars for their machinery that met strict hygiene and cleanliness standards. They switched to split collars made from food-grade materials. This change not only ensured compliance with food safety regulations but also reduced the risk of contamination and improved maintenance due to the ease of disassembly and cleaning.

3. Agricultural Equipment: A manufacturer of agricultural machinery needed a solution for securing sprockets on rotating shafts. Traditional set-screw collars were causing shaft damage due to over-tightening. By using split collars with a self-locking mechanism, they eliminated damage to the shafts, reduced maintenance costs, and increased the durability of their equipment.

4. Industrial Mixers: A company that produced industrial mixers experienced frequent downtime and misalignment issues with their mixers’ shaft components. Switching to split collars with quick-release mechanisms allowed for faster maintenance and component replacement, reducing downtime and improving overall production output.

5. Aerospace Applications: In the aerospace industry, precision and reliability are critical. Split collars have been used to secure components in aircraft and spacecraft. Their ability to provide precise positioning and easy adjustment has improved the alignment of critical components, enhancing the overall performance and safety of aerospace systems.

6. Material Handling: Material handling systems in warehouses and distribution centers rely on conveyor rollers and pulleys. The use of split collars in these systems has simplified maintenance and reduced the need for specialized tools, resulting in cost savings and increased system uptime.

7. Medical Devices: Medical equipment manufacturers have turned to split collars for applications where precision and cleanliness are paramount. By using split collars with self-locking features, they have improved the performance of medical devices and reduced the risk of contamination in healthcare settings.

These case studies demonstrate how split collars have been successfully implemented in various industries to address specific challenges, improve machine performance, and enhance overall reliability. The choice of split collars has resulted in reduced maintenance, increased efficiency, and cost savings in these applications.

shaft clamp

Where can I find tutorials on the correct installation and removal of split collars?

Learning the correct installation and removal of split collars is crucial for ensuring their effective use in various applications. Here are some sources where you can find tutorials on this topic:

  • 1. Manufacturer’s Websites: Many split collar manufacturers provide detailed installation and removal guides on their official websites. These guides often include step-by-step instructions and illustrations.
  • 2. YouTube: YouTube is a valuable resource for visual tutorials. Search for video tutorials on the installation and removal of split collars. Many experts and manufacturers create informative videos on this subject.
  • 3. Online Mechanical Engineering Forums: Online forums and communities focused on mechanical engineering may have discussions, guides, and tutorials related to the correct use of split collars. You can participate in discussions and ask for advice from experienced engineers.
  • 4. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites publish articles and tutorials about mechanical components, including split collars. These written guides often provide detailed instructions and tips.
  • 5. Educational Institutions: Technical and vocational schools, as well as universities, may offer courses or resources related to mechanical components and their correct use. Check with educational institutions in your area for training opportunities.
  • 6. Industry Publications: Industry-specific magazines and publications sometimes feature articles or tutorials on mechanical components. These resources can be a valuable reference for professionals in the field.
  • 7. Books and Manuals: Books on mechanical engineering and machinery maintenance often include chapters or sections on collar installation and removal. Check your local library or online retailers for relevant books.
  • 8. Webinars and Workshops: Some organizations and manufacturers conduct webinars and workshops on mechanical components, including split collars. These events can provide interactive learning opportunities.
  • 9. Equipment Suppliers: Suppliers and distributors of industrial equipment may offer training or guidance on the correct use of mechanical components, including split collars. Contact them to inquire about available resources.
  • 10. Hands-On Experience: Learning from experienced professionals or technicians who have hands-on experience with split collars is invaluable. Consider reaching out to colleagues or mentors for guidance.

When seeking tutorials, ensure that the information is up-to-date and relevant to your specific collar type and application. Following correct installation and removal procedures is essential for maintaining equipment reliability and safety.

shaft clamp

What are the primary advantages of using split collars in mechanical assemblies?

Using split collars in mechanical assemblies offers several advantages that enhance their performance and ease of use. Here are the primary advantages:

  • 1. Easy Installation and Removal: Split collars are designed with a break in the collar, allowing them to be easily installed or removed from a shaft without the need for complete disassembly of the equipment. This simplifies maintenance and reduces downtime.
  • 2. Precise Positioning: Split collars provide precise positioning on a shaft. They can be adjusted to the desired location with accuracy, ensuring proper alignment of components such as bearings, sprockets, or pulleys.
  • 3. Even Pressure Distribution: Split collars apply even pressure around the shaft, preventing localized stress and potential damage to the shaft. This uniform distribution of force reduces the risk of shaft wear or deformation.
  • 4. Secure Locking Mechanism: Split collars often feature set screws or clamping mechanisms that create a secure and reliable hold on the shaft. This prevents slippage or movement during operation.
  • 5. Reusability: Split collars are typically reusable, which is cost-effective in the long run. They can be removed, adjusted, and reinstalled multiple times without loss of performance or integrity.
  • 6. Versatility: Split collars are available in various materials and sizes to accommodate different shaft dimensions and environmental conditions. This versatility makes them suitable for a wide range of applications.
  • 7. Reduced Shaft Damage: The design of split collars minimizes the risk of shaft damage that can occur with other collar types, such as set-screw collars, which can mar or deform the shaft surface.
  • 8. Minimal Assembly Space: Split collars do not require extra space beyond the length of the collar itself. This is advantageous in applications with limited assembly space or close proximity to other components.
  • 9. Corrosion Resistance: Split collars can be manufactured from materials with corrosion-resistant properties, making them suitable for use in various environments, including outdoor and marine applications.
  • 10. Maintenance Efficiency: Split collars simplify maintenance tasks by allowing quick access to the shaft. When maintenance or replacement is needed, the collar can be easily disassembled and reassembled.

The advantages of using split collars make them a popular choice in mechanical assemblies where precision, ease of installation, and maintenance are essential. These collars offer reliability and flexibility in a wide range of applications.

China manufacturer CNC Machining Black Set Screw Split Locking Clamping Shaft Collar   shaft collar ace hardwareChina manufacturer CNC Machining Black Set Screw Split Locking Clamping Shaft Collar   shaft collar ace hardware
editor by CX 2024-04-12

China Custom Scjpj Black Oxide Coating Shaft Collars with 2 PCS Hex Socket Head Cap Screw balanced shaft collar

Product Description

Secure items to either side of these collars-each half has a flat end with a tapped hole. The two-piece design allows you to install them anywhere on a shaft without removing components or having access to the ends of the shaft. Tighten or loosen with the clamping screws. The 2 halves press evenly around the outside of shafts, so they hold tight without causing damage.

Electroless Nickel Plating steel collars have some corrosion resistance. Aluminum collars are lightweight with good corrosion resistance. 1045 carbon steel collars have excellent corrosion resistance.

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Standard: GB
Material: Carbon Steel
Connection: Side Mount, Split
Surface Treatment: Electroless Nickel Plating
Head Type: Round
Tightening Method: Two Piece Clamp-on
Samples:
US$ 4.5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

|

Customized Request

shaft clamp

Are there tutorials available on selecting the right split collar based on environmental conditions?

Yes, you can find tutorials and educational resources on selecting the right split collar based on environmental conditions. Choosing the appropriate split collar is crucial to ensure optimal performance in different environments. Here’s where to find tutorials and guidance:

  • 1. Manufacturer Websites: Many split collar manufacturers provide resources on their websites, including selection guides. These guides often consider factors like temperature, humidity, and chemical exposure to help you choose the right collar for your specific environment.
  • 2. Online Engineering Communities: Engineering forums and communities frequently discuss the selection of components, including split collars. You can ask questions and gather insights from experienced engineers regarding environmental considerations.
  • 3. YouTube and Video Platforms: Video tutorials on platforms like YouTube can provide visual guidance on selecting split collars for specific environmental conditions. These videos may include real-world examples and case studies.
  • 4. Technical Manuals and Guides: Manufacturers often include detailed technical manuals and guides with their products. These documents can provide in-depth information on selecting split collars based on environmental factors.
  • 5. Industry Associations: Industry-specific associations and organizations may offer resources and publications that address the selection of components like split collars for particular environments, such as aerospace, marine, or food processing.
  • 6. Online Retailers: Some online retailers provide selection tools and guidelines to help customers choose the right split collar based on environmental conditions. These tools often include filter options for material and environment type.
  • 7. Engineering Schools and Institutions: Educational institutions may offer courses or seminars that cover component selection, including split collars, for various environments. Check with local universities or technical schools for educational resources.
  • 8. Supplier Consultation: Contacting split collar suppliers directly can be a valuable resource. They can provide expert advice and recommendations based on your specific application and environmental challenges.
  • 9. Online Articles and Blogs: Technical websites and engineering blogs may feature articles that discuss the selection of split collars in different environments. These articles often provide practical insights and tips.
  • 10. Webinars and Seminars: Look for webinars and seminars conducted by industry experts and suppliers. These events may cover the selection process and considerations for split collars in varying environmental conditions.

When selecting split collars based on environmental conditions, consider factors such as temperature, moisture, chemicals, abrasion, and exposure to corrosive elements. It’s essential to choose collars that are compatible with the specific challenges your machinery or equipment will face in its operating environment.

shaft clamp

Are there educational resources on the advantages of split collars in terms of ease of installation and adjustment?

Yes, there are educational resources available to learn about the advantages of split collars in terms of ease of installation and adjustment. These resources can provide valuable information on the benefits and best practices. Here’s where you can find them:

  • 1. Manufacturer Websites: Many split collar manufacturers have informative websites that include product guides, datasheets, and educational materials. These resources often explain how split collars offer ease of installation and adjustment.
  • 2. Online Videos: Video-sharing platforms like YouTube feature instructional videos and tutorials on the installation and adjustment of split collars. These videos can visually demonstrate the process and advantages.
  • 3. Technical Manuals: Manufacturers often provide technical manuals and user guides with their products. These documents contain detailed instructions and insights into the ease of installation and adjustment.
  • 4. Industrial Forums and Communities: Online forums and community websites related to machinery and engineering frequently discuss the benefits of split collars. You can find user experiences and advice on installation and adjustment.
  • 5. Educational Institutions: Engineering and technical schools may include split collar installation and adjustment as part of their coursework. Course materials and lab manuals can be excellent resources.
  • 6. Industry Publications: Magazines, journals, and publications in the engineering and manufacturing sectors often feature articles on various components, including split collars. These articles can highlight their advantages.
  • 7. Trade Associations: Industry-specific trade associations may offer educational resources, webinars, or seminars that cover the benefits and practical aspects of using split collars.
  • 8. Online Articles and Blogs: Many technical websites and engineering blogs publish articles explaining the advantages of split collars and providing tips for installation and adjustment.
  • 9. Supplier Websites: Suppliers of split collars often include information on their websites about the advantages of these components, including ease of installation and adjustment.
  • 10. Webinars and Seminars: Look for webinars and seminars hosted by experts in the field of mechanical engineering. These events may focus on specific components like split collars.

By exploring these educational resources, you can gain a deeper understanding of how split collars simplify the installation and adjustment process in various machinery and mechanical applications.

shaft clamp

What are the primary advantages of using split collars in mechanical assemblies?

Using split collars in mechanical assemblies offers several advantages that enhance their performance and ease of use. Here are the primary advantages:

  • 1. Easy Installation and Removal: Split collars are designed with a break in the collar, allowing them to be easily installed or removed from a shaft without the need for complete disassembly of the equipment. This simplifies maintenance and reduces downtime.
  • 2. Precise Positioning: Split collars provide precise positioning on a shaft. They can be adjusted to the desired location with accuracy, ensuring proper alignment of components such as bearings, sprockets, or pulleys.
  • 3. Even Pressure Distribution: Split collars apply even pressure around the shaft, preventing localized stress and potential damage to the shaft. This uniform distribution of force reduces the risk of shaft wear or deformation.
  • 4. Secure Locking Mechanism: Split collars often feature set screws or clamping mechanisms that create a secure and reliable hold on the shaft. This prevents slippage or movement during operation.
  • 5. Reusability: Split collars are typically reusable, which is cost-effective in the long run. They can be removed, adjusted, and reinstalled multiple times without loss of performance or integrity.
  • 6. Versatility: Split collars are available in various materials and sizes to accommodate different shaft dimensions and environmental conditions. This versatility makes them suitable for a wide range of applications.
  • 7. Reduced Shaft Damage: The design of split collars minimizes the risk of shaft damage that can occur with other collar types, such as set-screw collars, which can mar or deform the shaft surface.
  • 8. Minimal Assembly Space: Split collars do not require extra space beyond the length of the collar itself. This is advantageous in applications with limited assembly space or close proximity to other components.
  • 9. Corrosion Resistance: Split collars can be manufactured from materials with corrosion-resistant properties, making them suitable for use in various environments, including outdoor and marine applications.
  • 10. Maintenance Efficiency: Split collars simplify maintenance tasks by allowing quick access to the shaft. When maintenance or replacement is needed, the collar can be easily disassembled and reassembled.

The advantages of using split collars make them a popular choice in mechanical assemblies where precision, ease of installation, and maintenance are essential. These collars offer reliability and flexibility in a wide range of applications.

China Custom Scjpj Black Oxide Coating Shaft Collars with 2 PCS Hex Socket Head Cap Screw   balanced shaft collarChina Custom Scjpj Black Oxide Coating Shaft Collars with 2 PCS Hex Socket Head Cap Screw   balanced shaft collar
editor by CX 2023-12-28

China Black Oxide Shaft Collar with Set Screw bearing shaft collar

Item Description

Established screw Shaft Collar, CZPT Shaft Collar, Nylon Shaft Collar, Aluminiu Shaft Collar, One Break up Shaft Collar, Double Break up Shaft Collar, Shaft Coupling, Shaft Mounting Collar 
 Shaft collars are the most successful when utilised on a shaft made of a content which is softer than the set screw.

Collar Material: Steel, Stainless Steel, Brass, Aluminum, and many others

Collar Finish: Zinc, Nickel, Black, Plain, etcCollar

Inner Diameter: CustomCollar

Outer Diameter: CustomCollar

Width: CustomScrew

Size: CustomScrew

Material: SteelScrew

Measurement: CustomScrew

Sort: Socket Set Screw

Variety: Solid Clamping Collar

 

Application: Machinery Accessory
Standard: GB
Surface Treatment: Anodizing
Production Type: Mass Production
Machining Method: CNC Machining
Material: Nylon, Steel, Alloy, Aluminum
Customization:
Available

|

Customized Request