Product Description
Product Description
ONE-PIECE
One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft. we uses carefully selected materials and proprietary processes on its one-piece collars to ensure the clamping gap remains open for simpler and more precise adjustment, installation and fit. we manufactures one-piece clamp shaft collars in 12L15 lead-free steel with a zinc or proprietary black oxide finish, 303 and 316 stainless steel, high-strength 2571 aluminum, and engineered plastic. Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.ONE-PIE
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Company Profile
RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.
We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.
We have won the trust of our clients with our top quality products and outstanding service.
Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!
Contact us at once and let′ S do mutually beneficial business together!
Production ability
EQUIPMENT LIST |
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NAME
|
SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
1370 |
KAFO |
TAPAN |
20 |
|
EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
|
Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packaging & Shipping
Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
Application: | Auto and Motorcycle Accessory, Machinery Accessory, Transmission |
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Standard: | GB, EN, JIS Code, TEMA, ASME, Customed |
Surface Treatment: | Anodizing |
Production Type: | Mass Production |
Machining Method: | CNC Turning |
Material: | Nylon, Steel, Plastic, Alloy, Aluminum, Cold Forming Steel |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
---|
What are the temperature resistance properties of split collars?
The temperature resistance properties of split collars vary depending on the material they are made from. Here’s a general overview of temperature resistance for common split collar materials:
- 1. Steel Split Collars: Steel split collars can generally withstand a wide range of temperatures. Standard steel split collars are suitable for temperatures from -40°C to 250°C (-40°F to 482°F). For higher-temperature applications, heat-resistant steel alloys may be used.
- 2. Aluminum Split Collars: Aluminum split collars have a temperature resistance range of approximately -40°C to 150°C (-40°F to 302°F). They are lighter than steel but may not be suitable for extremely high-temperature environments.
- 3. Stainless Steel Split Collars: Stainless steel split collars are highly corrosion-resistant and can endure a wide temperature range. They are suitable for temperatures from -100°C to 300°C (-148°F to 572°F) and often used in harsh environments.
- 4. Plastic Split Collars: The temperature resistance of plastic split collars varies with the type of plastic. Common plastics like nylon and acetal have a range of -40°C to 80°C (-40°F to 176°F). Some specialty plastics offer higher temperature resistance, up to 150°C (302°F).
- 5. Industry-Specific Materials: In some industries, specialty materials with enhanced temperature resistance are used. For example, aerospace applications may require split collars made from materials capable of withstanding extreme temperature fluctuations encountered during flight.
- 6. Coatings and Treatments: In addition to the base material, coatings and treatments can improve the temperature resistance of split collars. For example, heat-resistant coatings can extend the upper temperature limit.
It’s important to consult the manufacturer’s specifications for specific split collar products to determine their exact temperature resistance properties. When selecting split collars for applications in extreme temperature conditions, consider not only the collar material but also factors like the duration of exposure and the presence of additional heat-resistant treatments.
In which industries are split collars commonly used, and what makes them suitable for those applications?
Split collars find applications across various industries due to their versatility and ease of use. Here are some of the industries where split collars are commonly used and the reasons they are suitable for those applications:
- 1. Manufacturing and Machinery: Split collars are extensively used in manufacturing and machinery industries for securing components on shafts, including pulleys, gears, and sprockets. Their ease of installation and reusability make them ideal for rapid assembly and maintenance.
- 2. Automotive: In the automotive industry, split collars are employed for various applications, such as locking components on axles, steering systems, and transmission shafts. They offer precision and reliability in dynamic environments.
- 3. Aerospace: Split collars are used in aircraft and aerospace applications where precision and weight considerations are critical. They provide a secure grip without adding unnecessary weight to the aircraft’s components.
- 4. Robotics: In robotics, split collars play a role in securing joints and moving parts on robot arms and assemblies. Their compact design is well-suited for the limited space often found in robotic systems.
- 5. Agricultural Machinery: Split collars are used in agricultural equipment for tasks such as securing augers, conveyor systems, and other moving components. Their durability and ease of maintenance are advantageous in agricultural settings.
- 6. Medical Devices: In the medical industry, split collars can be found in various medical devices, including diagnostic equipment and surgical instruments. Their precision and clean design make them suitable for sensitive applications.
- 7. Food and Beverage: Split collars are utilized in food and beverage processing equipment. They are often made from materials suitable for food-grade applications, ensuring compliance with hygiene standards.
- 8. Mining and Heavy Equipment: In mining and heavy equipment, split collars are used to secure components in challenging environments. Their robust construction and reusability make them well-suited for heavy-duty applications.
- 9. Woodworking and Wood Processing: In woodworking machinery, split collars secure tools and components on shafts, providing the necessary stability and precision for cutting, shaping, and finishing wood products.
- 10. Marine and Shipbuilding: Split collars are used in marine applications, such as securing propeller shafts and other critical components. Corrosion-resistant materials are often employed in marine collars.
What makes split collars suitable for these applications is their combination of advantages, including ease of installation, reusability, precision, and the ability to accommodate various shaft sizes. Additionally, split collars are available in a wide range of materials, allowing them to meet the specific requirements of different industries, whether it’s the aerospace demand for lightweight collars or the food and beverage industry’s need for corrosion-resistant options.
Can you recommend split collars suitable for applications with limited installation space?
Absolutely, there are split collars specifically designed for applications with limited installation space. These compact and space-efficient collars offer reliable performance in tight quarters. Here are some recommendations:
- 1. Thin-Line Split Collars: Thin-line split collars are engineered to have a reduced profile, making them ideal for applications with limited space. They are available in various materials and are designed for easy installation and removal.
- 2. Low-Profile Split Collars: Low-profile split collars are designed to be shorter in height, allowing them to fit into tight spaces without protruding. These collars are commonly used in compact machinery and equipment.
- 3. Clamping Lever Split Collars: Split collars with clamping levers provide a secure grip while offering quick and tool-free adjustments. The lever design is efficient in applications where accessibility is limited.
- 4. Set Screw Miniature Split Collars: Miniature split collars equipped with set screws are designed for small shaft sizes and limited space. They provide a strong hold without compromising space requirements.
- 5. Threaded Split Collars: Threaded split collars are compact and can be installed using simple hand tools. They are suitable for applications where you need a secure fit in confined spaces.
- 6. Plastic Split Collars: Some plastic split collars, such as those made from acetal or nylon, are compact and lightweight. They are corrosion-resistant and ideal for applications with size constraints.
- 7. Step Bore Split Collars: Split collars with a step bore design provide a smaller contact area on the shaft, making them space-efficient. They are effective for securing components in limited spaces.
- 8. Double Split Collars: Double split collars offer exceptional holding power while maintaining a compact design. They are often used in applications where space is a premium.
When selecting a split collar for applications with limited installation space, consider factors such as the shaft diameter, material compatibility, and the available height and width for collar installation. Additionally, always refer to the specific manufacturer’s recommendations and product specifications to ensure a proper fit.
editor by CX 2023-11-29
China Hot selling Customized CNC Turning Milling 0.5inch Hex Shaft Collar Aluminum Lock Single Split Shaft Collar shaft collar coupling
Product Description
Customized CNC Turning Milling 0.5inch Hex Shaft Collar Aluminum Lock Single Split Shaft Collar
1. Basic Information for cnc machine/lathe/milled/drilling parts:
Product Name |
Customized CNC Turning Milling 0.5inch Hex Shaft Collar Aluminum Lock Single Split Shaft Collar |
Trade Terms | EXW,FOB,CIF,CFR etc |
Origin Country |
ZheJiang ,China |
Tolerance |
0.02mm-0.2mm |
Lead Time | Sample: within 10 days. Mass Production: within 20-25 days after receiving the deposit |
Package | *a. pp bags + carton + pallet *b. according to customers’ requirements *c. negotiable |
Payment Terms | *T/T : 30% beforehand, balanced 70% before shipping *paypal *Alibaba payment |
Service |
Punctual delivery |
2. Technical specifications of auto lathe&cnc lathe machining part:
Item |
Customized CNC Turning Milling 0.5inch Hex Shaft Collar Aluminum Lock Single Split Shaft Collar |
Material |
Aluminum/Stainless steel/Steel/Cooper/Brass/Bronze/ ABS/PC, PO/POM/Nylon/PEEK/PPS… |
Surface finish |
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving etc. |
Machining |
From simple 2-axis turning to 7-axis, turn-mill-drill CNC Swiss-type machines, we are equipped with a full line of CNC equipment from the following manufactures: |
Inspection Equipment |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter etc. |
Format |
PDF, DWG/DXF, IGS/STP etc |
Certification |
ISO9001,TS16949, ROHS,HE,CMRT, |
3. Similar Products:
4. Company Profile
5. Our Department/Machine
6. Measuring Tools
7. Our Certification
8.Packaging & Shipping
9. Our Client
10. Recommend Products / Other Products
11. FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: In 15-25 days after get the deposit (including tooling making time).
Q: What is your terms of payment ?
A: 1. T/T: 30% Deposit,70% left amount before shipment
2. L/C; irrevocable 100% L/C at sight.
Q: How to order:
A: * You send us drawing or sample
* We carry through project assessment
* We give you a design
* You think the design is ok
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we deliver it to Shengzhen Yiantian
* You pay us the balance after you see the B/L Copy
12. Contact Information
Condition: | New |
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Certification: | RoHS, ISO9001, Ts16949 |
Standard: | DIN, ASTM, GB, ANSI |
Customized: | Customized |
Material: | Stainless Steel |
Application: | Metal Cutting Machine, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal Engraving Machinery |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What are the best practices for maintaining split collars in corrosive environments?
Maintaining split collars in corrosive environments is essential to ensure their longevity and optimal performance. Here are best practices for maintaining split collars in such conditions:
- 1. Material Selection: Choose split collars made from corrosion-resistant materials. Stainless steel or plastic collars are often suitable for corrosive environments due to their resistance to rust and corrosion.
- 2. Regular Inspection: Conduct routine inspections to check for signs of corrosion or wear on the split collars. Early detection of issues allows for timely maintenance.
- 3. Lubrication: Apply a suitable lubricant to the collar’s interior surface and the shaft. Lubrication can help reduce friction and prevent corrosion. Choose a lubricant compatible with the collar material and the environmental conditions.
- 4. Gasket Seals: In highly corrosive environments, consider using split collars with gasket seals. These seals provide an additional layer of protection against moisture and corrosive agents.
- 5. Protective Coatings: Some split collars can be coated with corrosion-resistant materials or coatings. These coatings enhance their resistance to corrosive elements.
- 6. Regular Cleaning: Clean the split collars and the surrounding components regularly to remove any accumulated corrosive substances, dirt, or debris. Use appropriate cleaning agents that won’t harm the collar material.
- 7. Tightening Checks: Periodically check the tightness of split collars to ensure they remain secure on the shaft. Corrosion can weaken the grip over time, so re-tighten as necessary.
- 8. Environmental Sealing: If possible, create an environmental barrier or enclosure around the machinery or equipment to minimize exposure to corrosive elements. This can help extend the life of split collars.
- 9. Replacement of Damaged Collars: If a split collar shows significant signs of corrosion or wear, consider replacing it with a new one. Regularly replace any gasket seals if they deteriorate.
- 10. Training and Education: Ensure that maintenance personnel are trained and educated on the best practices for maintaining split collars in corrosive environments. Knowledge of proper maintenance procedures is crucial.
By following these best practices, you can prolong the life of split collars in corrosive environments and maintain the reliability of your machinery or equipment. It’s important to adapt maintenance routines based on the specific environmental challenges your machinery faces.
Can you provide recommendations for cost-effective split collars catering to different budget constraints?
Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:
- 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
- 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
- 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
- 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
- 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
- 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
- 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
- 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
- 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.
When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.
Where can I find reliable suppliers for high-quality split collars suitable for various applications?
Finding reliable suppliers for high-quality split collars is essential to ensure the performance and reliability of your mechanical assemblies. Here are some sources to help you locate reputable suppliers:
- 1. Industrial Supply Companies: Established industrial supply companies often stock a wide range of mechanical components, including split collars. You can contact these companies and inquire about their product offerings and suppliers.
- 2. Online Marketplaces: Online marketplaces like Amazon, eBay, and Alibaba have numerous sellers offering split collars. Read product descriptions, reviews, and seller ratings to make informed decisions.
- 3. Manufacturer Websites: Visit the official websites of split collar manufacturers. Many manufacturers provide information about their products, specifications, and contact details for inquiries and purchases.
- 4. Local Distributors: Check if there are local distributors or dealers in your area who supply mechanical components, including split collars. Working with local distributors can provide convenience and support.
- 5. Industrial Trade Shows: Attend industrial trade shows and exhibitions related to mechanical components. These events often feature suppliers and manufacturers showcasing their products, allowing you to assess the quality of split collars in person.
- 6. Online Industrial Directories: Online industrial directories, such as Thomasnet and GlobalSpec, can help you search for suppliers and manufacturers of split collars based on your specific requirements.
- 7. Recommendations from Peers: Seek recommendations from colleagues, peers, or industry professionals who have experience with split collars. They can provide valuable insights into reputable suppliers.
- 8. Industry Associations: Contact industry-specific associations related to your field. They may have lists of approved suppliers and manufacturers of mechanical components, including split collars.
- 9. Specialty Suppliers: Some suppliers specialize in specific types of split collars or offer customized solutions. Explore specialty suppliers to find collars tailored to your unique application needs.
- 10. Reviews and Ratings: Utilize online reviews and ratings on platforms like Trustpilot or industry forums to assess the reputation and reliability of suppliers. High ratings and positive reviews are indicators of trustworthiness.
- 11. Request Samples: Some suppliers may offer samples or trial products to help you evaluate the quality of their split collars before making a bulk purchase.
When sourcing high-quality split collars, it’s crucial to consider factors such as material quality, precision engineering, and compliance with industry standards. Always communicate with potential suppliers to discuss your specific requirements and assess their ability to meet your needs.
editor by CX 2023-11-27
China manufacturer Small Power 30HP 4WD Compact Tractor/Diesel Farm Tractors expanding shaft collar
Product Description
4*4 mini farm tractor for 25hp 30hp 35hp wheel tractor
Place of origin: ZheJiang , China
Power: 25hp to 35hp
Engine: CZPT 3/ 4 cylinder diesel engine
Drive type: 2 / 4 wheel drive
Steering type: Hydraulic power steering
Clutch: Dual function clutch
Transmission type: F8+R2 collar shift gear or F16+R4 creeper gears
Instrument panel: Combined instrument panel or seperated instrument panel
Linkage: Category 1 rear-mounted 3-point linkage
Lifter: Draft and Positional adjustable
Front tyre: 6.00-16 Rear tyre: 9.5-24 (big tyre for optional)
Main devices:
*3cylinder engine
*Hydraulic steering
*Single stage clutch
*PTO: 720rpm
*Partial separated hydraulic hitch
*Clipper-built hood
*Gearbox: F8+R2
*External air filter
*Maintenance-free battery
*6 tooth spline
Alterable devices:
*Air condition Cabin
*Heat Cabin
*Roll bar
*Sun-shade
*Airpump
*Multi-way valve
*Double speed PTO
*Double stage clutch
Advantage of 30hp tractor
1.8+2 sliding gear change, all gears are arranged in order, good adaptability in all agricultural conditions.
2. Draft /position control hydraulic regulating system: Category I hitch: Double speed PTO output…
3. Closed paddy front drive axle, high operation efficiency and suitable for paddy operation.
4. Options: Air brake. It can complete all farm work and transport work.
5. Reinforced PTO shaft, hi-reliability.
6. Can install famous engines like ZheJiang Yuchai, CZPT brands and ZheJiang lijia, powerful and reliable.
Technical data
Basic configuration | |||
Model | CHHGC300/304 | ||
Dimensions | Length×Width×Height(mm) | 3200×1500×1880 | |
Wheel Tread(mm) | Front Wheel(mm ) | 1065 | |
Rear Wheel(mm) | 1250-1200 | ||
Min.Ground Clearance(mm) | 380(4WD) 330(2WD) | ||
Dry Mass | Complete tractor weight(KG) | 1240(4WD) 1200(2WD) | |
Engine | Trade Mark or Brand | XIHU (WEST LAKE) DIS.HU (WEST LAKE) DIS. | |
Engine Model | Vertical Water Cooled 3-stroke | ||
Directly Injection | |||
Number of Cylinder | 3 | ||
Cooling System Type | Water Cooled | ||
Rated Power(kw) | 22.1KW | ||
Fuel Tank | Volume(L) | 41.3 | |
Transmission System | Clutch | Single,Dry,Single Stage Type | |
Gear Box | F8+R2 | ||
Differential | Closed 4-planetary Gears | ||
Differential Lock | Mechanical Sliding Sleeve | ||
Braking System | Mechanical,dry type | ||
Running System | Tyre Model | F/R(2WD) | 5.5_16/9.5_24 |
F/R(4WD) | 6.0_16/9.5_24 | ||
Steering System | Mechanical for 2wd tractor and Hydraulic steering for 4wd tractor | ||
Working Device | Hydraulic System Type | Partial seperated lifter | |
Linkage Type | I Rear Mount 3-point Linkage | ||
PTO(Standard) | Φ35×6 | ||
PTO Speed(r/min) | 720 | ||
Drawbar Type | Fixed Drawbar | ||
Optional configuration | |||
Cab with Heater | Cab with AC | ROPS | Sunvisor |
Adjustable Comfort Seat | Multiple Unit Valve | Hydraulic steering for 2WD | Dual-stage clutch |
Double PTO Speed(r/min): 540/720 540/1000 720/1000 | |||
Bob-Weight | Frontballest | 6×10=60kg 10kg/pcs | |
Rearballast | 2×25=50kg 25kg/pcs |
Remark:
The hp we can supply is 25-130hp, if you need 1 of them, please feel free to contact me.
Type: | Wheel Tractor |
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Usage: | Farm Tractor |
Certification: | ISO, CCC, ISO/TS16949 |
Drive Wheel: | 4WD |
Emission Standard: | Euro II |
Fuel: | Gas / Diesel |
Customization: |
Available
| Customized Request |
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Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by CX 2023-11-24
China best High Efficient Plate Strip Rolling cam lock shaft collar
Product Description
Company Profile
CNBM International Corporation (CNBM International) is the most important trading platform of CZPT Group Corporation, a state-owned company under the direct supervision of State-owned Assets Supervision and Administration Commission of the State Council.
CNBM Group is integrated with 4 business segments: Manufacture, R&D,Sets of equipment and Logistics trading.Mill rolls are our main products.
CNBM International is highly recognized by its business partners and clients all over the world and has established good business relationship with the customers in over 120 countries and regions all over the world.
The product introduction of mill roll
Equipped with advanced technological facilities on melting, casting, forging, heat treating and mechanical machining, our factory has formed 9 professional complete roll manufacturing lines of cast steel, cast iron and forged steel rolls such as strip mill rolls, heavy section mill rolls, wire & bar rolls, special shaped rolls and small-sized cold rolls and specialized production lines of bloom and slab CCM, coke oven equipments and wind power products. Annual production capacity of mill rolls is 500,000 tons, metallurgical equipment is 80,000 tons.
Workshop
Workshop is the core of our company and undertakes all of scientific research work. The company specially produces and supplies all kinds of roll used for hot strip mill, cold strip mill, plate & heavy plate mill, large-sized section mill, universal mill etc.
Products & Specification
Mill | Application | Material | Product Specification | ||
Hot Strip Mill | Large-sized vertical roll | Special alloy cast roll, Adamite | All Sizes | ||
Small-sized vertical roll | Adamite, HiCr iron | ||||
Roughing work roll | Special alloy cast steel, Adamite, HiCr steel, Semi-HSS, HiCr iron | ||||
Finish rolling | Early stand work roll | HiCr iron, HSS | |||
Later stand work roll | ICDP, HSS | ||||
Finishing back-up roll | Duplex cast steel | D≤¢2000,W≤80t | |||
Alloy forged steel | D≤¢2000,W≤75t | ||||
Temper rolling | Work roll | HiCr iron | All Sizes | ||
Alloy forged steel | |||||
Back-up roll | ICDP | ||||
Duplex cast steel | D≤¢2000, W≤80t |
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Alloy forged steel | D≤¢2000, W≤75t |
Mill | Application | Material | Product specification |
Cold strip mill & Single stand cold mill | Work roll | Alloy forged steel | All Sizes |
Intermediate roll | Alloy forged steel | ||
Temper roll |
Alloy forged steel | ||
Back-up roll | Duplex cast steel | D≤¢2000,W≤80t | |
Alloy forged steel | D≤¢2000,W≤75t | ||
Largesized universal structural mill |
Break-down roll | Special alloy cast steel, alloy nodular iron |
All Sizes |
Horizontal collar | High carbon adamite (duplex) | ||
Vertical collar | High carbon adamite, HiCr iron | ||
Edger roll Edger roll | High carbon adamite | ||
Shaft | Alloy forged steel |
Mill | Application | Marterial | Product Specification | |
CSP | Vertical Roll | Adamite, Special alloy cast steel, HiCr iron |
All Sizes | |
Roughing work roll | Semi-HSS, HiCr Steel | |||
Finish rolling | Early stand | HiCr iron, HSS | ||
Later stand | ICDP, HSS | |||
Roughing & Finishing back-up roll | Duplex cast steel | D≤¢2000,W≤80t | ||
Alloy forged steel | D≤¢2000,W≤75t | |||
Steckel Mill | Vertical roll | Adamite, Special alloy cast steel | All Sizes | |
Roughing work roll | ICDP, HiCr iron | |||
Finishing work roll | HiCr iron, ICDP | |||
Back-up roll | Duplex cast steel | D≤¢2000,W≤80t | ||
Alloy forged steel | D≤¢2000,W≤75t | |||
Plate & Heavy plate mill | Rough rolling | 2-hi work roll | Special alloy cast steel, Tool steel | All Sizes |
4-hi work roll | HiCr iron, ICDP | |||
Finishing work roll | HiCr iron, ICDP | |||
Single stand work roll | HiCr iron, ICDP | |||
Back-up roll | Duplex cast steel | D≤¢2000,W≤80t | ||
Alloy forged steel | D≤¢2000,W≤75t |
Quality Control
The company has the most advanced experimental and testing equipments in global mill roll industry, including direct-reading spectrometer, spectrum analyzer , X-ray fluorescence analyzer, scHangZhou electronic microscope, energy disperse spectroscopy, X-ray diffractometer, image analyzer, high/low temperature metallographic microscope, X-ray stress meter, brittleness temperature tester, thermal analogue machine, dilatometer, macro and micro hardness tester, OMNISCAM-1X automatic flaw detection, USN60 ultrasonic flaw detector, magnetic powder and non-destructive flaw detection etc,. The advanced inspection equipments and experimental methods provide guarantee for quality control and experiment on material, usability test and performance.
Professionals & Comprehensive Inspection
Machining Equipment
The factories of CZPT invested 2.3 billion RMB for large-scale
CNBM international Corporation has completed equipment and technology upgrade transformation, which was concentrated on 3 projects, production line of centrifugal casting rolls for hot strip and plate mill, forged roll for cold/hot strip mill, national class technology center and roll material lab. Through upgrade transformation, the following targets have been achideved:
(1)It becomes the world’s biggest specialized mill roll maker with the largest production scale, the most complete specifications of products and the most extensive coverage of various rolls used on rolling mill.
(2) The technology of equipments has reached international leading level.
(3) “Mechanization, automation, intellectualization, digitization” of equipments obviously improve the quality control ability.
(4) New types of research instruments improve the R&D capacity of products.
Customers Visit
FAQ
Q:Are you a trading company or manufacturer?
A:CNBM is a large-scale central governmental industrial group with its own manufacturing sector, research and development sector, trading sector and logistics sector.
Q:I have some special requirement about specifications.
A:We have a well-rounded product range, which endows us with the capability of applying many special specifications. Please feel free to contact us with yours.
Q:Do you accept OEM service?
A:Yes, we do.
Q:What is your delivery time?
A:It depends on the size/complexity of your order and our own production schedule. Usually we provide a faster delivery than the industry’s average.
Q:What is the payment term?
A:Our payment terms are negotiable.
Q:Can I have my own logo on the product?
A:Sure, we can apply your own logo on the products according to your requirement.
Type: | Rolling Machine |
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Forging Forming Method: | Mold Forging |
Feature: | High Efficiency |
Certification: | CCC, ISO9001, CE |
Warranty: | 12 Months |
Customized: | Customized |
Customization: |
Available
| Customized Request |
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Different Types of Shaft Collars and How to Choose the Right One For Your Needs
A shaft collar is a simple machine component, but its role is crucial in a variety of power transmission applications. It is most commonly found in gearboxes and motors. Its simple design makes it a relatively easy component to install. In addition to being useful for bearing faces, shaft collars are also used as mechanical stops.
Single split shaft collars
Single split shaft collars are a common design choice for industrial applications. They provide easy installation and disassembly, reducing downtime and labor. Unlike traditional collars, they use full seating torque of set screws, resulting in even distribution of forces along the shaft circumference. In addition, they provide stronger holding power.
Single split shaft collars are available in a variety of sizes and materials. They are typically made of stainless steel, alloyed steel, or nylon. They are available with a black oxide finish or a smooth finish. In addition, they can be manufactured to custom sizes. The benefits of shaft collars manufactured by Power Rite are the high quality of their materials and the close tolerances of their manufacturing process.
Single split shaft collars are available in D-bore or hex bore configurations. They are designed to fit shafts with diameters from 1/4″ to 6″. Some of these types also have a proprietary black oxide finish. Single split shaft collars can be manufactured with a range of materials, including 303 stainless steel and 1215 lead-free steel. They can also be made with engineered plastic.
Single split shaft collars are an excellent choice for applications where accurate positioning is essential. These collars can be easily installed and removed without removing any of the shaft components. They feature double grub screws to help tighten the clamp around the shaft. This feature makes installation and removal easier and reduces downtime.
Single split shaft collars are also available in a lightweight style for applications where space is an issue. While these collars are ideal for light-duty applications, they are not ideal for heavy-duty environments. Single split shaft collars are generally made of a softer material, such as steel. They have high torque capacities and hold securely around a shaft. However, their high holding power and low friction means they can damage a shaft or cause indentations that make repositioning the shaft difficult.
Clamp-style shaft collars are another option for tougher installations. This type offers more clamping power than a one-piece shaft collar. They come in either a one-piece or two-piece design, and can be installed by hand.
Set screw collars
Set screw collars are used to secure shafts. They are available in a variety of sizes and materials. Available options include hex socket, cup point, and 3A thread screws. They are suitable for a variety of industries, including food, wood, and chemical. A distributor of set screw collars can custom-design them to meet the specifications of a given application.
There are many different types of shaft collars, which include socket set screw collars, 2-hole set screw collars, and metric and stainless steel collars. In addition to these, you can also find corrosion-resistant set screw collars with a black oxide finish. These collars are ideal for industrial and commercial applications and are RoHS compliant.
Set screw collars are the most cost-effective option for shaft collars. They also offer lightweight options for applications where space is at a premium. Additionally, they can be equipped with a second screw positioned at 90 degrees to provide additional load capacity. They also come with a keyway to accommodate keyed shafts. These collars provide a reliable solution for securing shafts in a variety of applications.
Compared to set screw collars, clamp-style collars are easier to install and have greater holding power. They are available in one and two-piece versions. Clamp style collars are designed to lock onto a shaft while not damaging it. In addition, they are easily removed and reinstalled. They can be used in a variety of settings, including in guiding systems and bombsights.
Set screw shaft collars are an excellent choice for applications where precision is important. They prevent shafts from moving and hold power transmission components in place. The set screw collar is set in place with a grub screw or set screw. The screw driver can adjust the set screw to achieve the desired position.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple yet effective way to secure shafts. These collars have an eccentric lever that generates a locking force on the shaft. They are easy to install and remove and are manufactured with an aluminum design. In addition, these collars have a low mass inertia value. They are available in both one-piece and two-piece styles. Both styles have outer diameter flats for mounting other components.
The Quick-clamp shaft collars are resilient and feature a flush handle. They are easy to install and adjust, eliminating the need for tools and reducing production downtime. Another feature of these collars is that they have a high-strength tension adjustment screw that ensures compatibility with a wider range of shaft tolerances. These collars also have an axial holding power adjustment screw.
CZPT manufactures two types of quick-clamp shaft collars. One type has a cam lever that sits flush with the outside diameter and is finger-actuated. The other type is a clamp-style collar with a tension-adjustment screw. This design is better suited to low-rpm applications, or for frequent changeovers.
Choosing the right shaft collar for your application
Shaft collars play a key role in many industrial applications, and choosing the correct one is critical. They need to be designed properly and have the appropriate performance characteristics to ensure safe and effective operation. In this article, we will look at the different types of shaft collars and how to choose the right one for your needs. Typically, shaft collars are made from steel or aluminum, coated with zinc or another corrosion resistant material. But they can also be made from non-metallic materials.
Shaft collars come in a variety of shapes and materials, and the right one for your application will depend on these features. The key factors to consider are the material, holding power, and surface treatment, and their alignment with your application specifications. The shaft collars that fit your application best are often highly customizable, so it is important to determine the exact specifications for your application.
Shaft collars are simple and versatile components that are used to secure bearings on a shaft. They also serve as mechanical stops and can help to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, medical instruments, and other applications. They are available in a wide variety of styles, and can be used for nearly any application.
The type of shaft collar you choose will depend on the application and the type of machine. A heavier duty shaft collar will provide better vibration and shock resistance. These collars are typically designed for off-road or mining applications, and can be made of heavy-duty steel. They also provide more holding power, as double-wide shaft collars can provide an additional 25% of holding power.
When choosing a shaft collar, it’s important to consider the application and the required level of maintenance. Some assemblies will only need minor adjustments, while others require frequent disassembly. A two-piece shaft collar is a better option for assemblies that will have to be removed often.
editor by CX 2023-11-23
China Best Sales Automatic Filler Vertical Grain Bag with Multihead Weigher Snack Granular Salt Sugar Coffee Bean Packing Machine cone shaft collar
Product Description
Product Description
VFS320/5000D/5000B/7300B/9000/1100/1500/1700 VFS320/5000D/5000B/7300B/9000/1100 /1500/1700
vertical form fill and seal packaging machine
Equipped with sensor check the colour mark for bag length
Film pulling centralized system
Film easy and connect Unit easy to change roll of film
Film Pulling – Servo Driven
Horizontal Sealing – Servo Driven(Vertical Sealing – Pneumatic)
Motor driving film roll unwinding system
Sealing temperate, film roll, print ribbon, film used up, door locking all have sensor checking and alarm shows on screen
Have film antistatic function
Diamond plate forming collar
HMI touch screen display
Dust extraction outlet in the forming pipe
Pneumatic air shaft
Air removal device (Pin hole system)
VFS 5000/7300A5 VFS 5000/7300 A5 Automatic stabilo & quad bag making packaging machine with multihead scale
Suitable for the quantitative packaging of a variety of irregular materials, such as snack foods potato chips, rice crackers, candies), nuts (walnuts, pistachios, hazelnuts, etc., frozen foods (dumplings, shrimp, frozen vegetables), and various other materials with irregular shapes such as granules, chunks, balls.
Powder packaging unit – pillow bag & gusset bag with hole punching
This unit is a combination of a CJSL2000 auger weighing machine and a 5000D/5000B/7300B/1100 vertical filling packaging machine, designed specifically for measuring and packaging ultrafine powders that tend to generate heavy dust during the process. It offers a range of functions including metering,bag-making, packaging, sealing, printing, and counting. Additionally, the machine comes equipped with advanced level switches and can be fitted with anti-static and dust extraction devices for optimal performance. This unit provides an effective solution for fully automatic packaging of powdery materials, such as rice flour, milk powder, building materials, coffee powder, seasoning powder, and toner.
Type of bag: pillow bag, gusset bag and die cut bag
VFS5000D/5000B/7300B/1100 Granule Packaging Unit
This integrated unit comprises a vertical filling packaging machine, servo-driven scale (or CJS2000-F weighing machine), and a bucket elevator, which together perform muliple functions including weighing, bag-making, edge-folding, filling, sealing, printing, punching, and counting.
The machine uses servo motor-driven timing belts for both film pulling and horizontal sealing, and all control components are sourced from reputable international brands with a proven track record of reliable performance. Additionally, the machine’s advanced design makes it easy to adjust, operate, and maintain, offering great convenience to users. Suit for granular packing such as rice, beans, salt, white sugar, and other similar materials with a wide weight range.
Type of bag: pillow bag, gusset bag and die cut bag
VFS5000D volumetric cup packing machine
This unit of machine comprises of a volumetric cup filling system and a VFS5000 vertical filling packaging machine.It is designed to pack small particle size materials with uniform specific gravity that weigh less than 1kg, including rice,beans,salt, white sugar, and other similar materials. The machine integrates automatic metering, bag-making, packaging, sealing, printing, and counting functions, all controlled through an advanced touch screen interface. For slat packing, the material contact parts will all made by 316L stainless steel.
VFS7300GY cream/thick sauce packaging unit
This machine is specifically designed for metering and filling high viscosity cream and paste materials. It adopts a servo rotor metering pump for accurate material metering and can be equipped with a insulation storage hopper and transfer pipes to ensure the material remains heated and easy to flow.
In addition to automatic metering and filling, this machine also has the capability of automatic bag-making and packaging. It has a memory function that can store up to 100 product specifications and can easily switch between each type of parameter setting with the press of a single button.
This machine is perfect for packing paste materials such as red bean paste, ketchup, mayonnaise, peanut butter and so on.
Detailed Photos
Product Parameters
Model | Bag Size(mm) | Metering Range | Measuring Accuracy | Packaging Speed(bags/min) |
VFS5000D | (80-300)x(B0-200) | 100-1000g | 0.2%-0.5% | 30-70 |
VFS5000B | (100-350)x(100-250) | 200g2000g | 20-60 | |
VFS7300B | (100-460)x(100-350) | 1000g-5000g | 10-50 | |
VFS1100 | (300-650)x1300-550) | 5-10kg | 5-15 | |
VFS1500 | (300-1000)x (350-750) | 10-25kg | 3-8 | |
VFS1700 | (200~1000)x(500-850) | 10-50kg | 2-5 |
Model | Extemal Dimersions (LxWxH)mm |
Type of Bag | Range of Bag Width (LxW)mm |
Packaging Speed bags/min |
ID of Reel | Max. Allowable OD of Reel | Compressed Air Requirement | Power Supply |
VFS5000A5 | 2455X1230X1660 | Quad bag, bag with hole punching |
Front face width: 50-190 Side face width: 50-90 Width of corner seal: 5-8 Bag length range: 100-350 Max. width of packaging material: 520 |
15-55 | Φ75mm | Φ450mm | 0.6MPa 350 L/min | 380V 50-60Hz 3kW |
VFS7300A5 | 2550X1420X1930 | Front face width: 60-260 Side face width: 60-120 Width of side seal: 5-10 Bag length range: 100-460 Max. width of packaging material: 730 |
2-45 | Φ75mm | Φ450mm | 0.6MPa 0.36L/min | 380V 50-60Hz 3kW |
Model | Bag Size(mm) | Metering Range(g) | Measuring accuracy | Packaging Speed(bags/min) |
VFS5000DS | (80~300)x(85710) | 100~1000g (cup volume will make according to materlaldensity) |
1% | 50-70 |
Model | Bag Size(mm) | Matering Range | Measuring Accurecy | Packaging Speed(bags/min) |
VFS7300GY | (100-480)x[100-350) | 100-5000g | ≤ 0.5% | 8-25 |
VFS1100GY | ((300-6501x[300-550) | 5-25kg | ≤ 0.5% | 3-8 |
Company Profile
Exhibition
Our Advantages
Professional
We have over 20 years of experience in the industry and a very professional team to provide services such as product manufacturing, R&D, and sales support. We will understand the needs of the market, the latest product trends, and different customer needs, so that our products can meet the market trends.
Safety
Our products have passed strict safety tests, from accessories to the production process to the final set of equipment are in line with various testing standards, while having a number of certification certificates, we must each use our equipment users can rest assured.
High Standards
We have strict management process in raw materials, production and sales process, we will provide professional training to our staff, whether it is the product design requirements, or the quality control in the production process, we have very high standards. We also have over 50 product patents and nearly 10 product development patents. We are also 1 of the few companies in the industry that has its own laboratory.
Product Quality
Our product quality has passed the testing of various certification systems (put some certifications here), and our selection of product materials is carried out with the highest standards, and we have very advanced production equipment in the product production dimension, and each product is sold to the market after strict testing.
Full Range Of Products
We have a very large number of product categories for our customers to choose from, and because we have a very strong product development and production capability, we can provide our customers with product customization services to meet their special needs.
Direct Sales
We have our own production base, so we are not in charge of our product production and sales by other companies, so that we can provide our customers with the best products and the best service to meet their different needs.
Customer Case
FAQ
After-sales Service: | on-Site Guidance/Online Video |
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Warranty: | 1 Years |
Automatic Grade: | Automatic |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Common Uses for the Shaft Collar
The shaft collar is a relatively simple machine component, but one of the most important in many power transmission applications. It is most often used in gearboxes and motors, where it serves as a locating component, bearing face, and mechanical stop. Its simple design allows for easy installation and makes it ideal for a range of applications. Listed below are some of the most common uses for the shaft collar. Learn more about this important machine component.
Single split
Two-piece shaft collars are an excellent option for applications where a single piece collar is not practical. They provide the same benefits as one-piece collars, but with more convenience when installing. The two-piece collar has a clamp style, which allows the collar to be adjusted with a hand tool. They are suitable for light-duty applications and come in a variety of diameters. In addition to shaft diameters, collars are available with different threaded bore sizes. Shaft diameters are usually measured in mm. They can be easily installed and disassembled by removing the cap screws from each side.
Single split shaft collars come with a machine screw that tightens the clamp around the shaft. This ensures a tight, secure fit and better holding power than solid collars. They are easy to install, remove, and adjust, and work on virtually all types of shafts. The machine screw helps to prevent the collar from ripping the shaft.
Shaft collars come in a variety of materials. Typical materials include stainless steel, alloyed steel, and nylon. They are also available in custom sizes. If you want a specific size, be sure to specify that when ordering. These collars are made of quality materials, and they will hold up to the most rigorous applications.
Heavy duty shaft collars are manufactured from higher-grade materials than standard collars. They have a larger outer diameter, wider flange, and a larger screw for increased holding power. These collars are typically used in short-term, rigid coupling applications, and they are available in one-piece and two-piece clamp styles. These collars are typically made from 1215 lead-free steel or 303 stainless steel. Some of them can be finished with an anodized finish.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. There are three different styles of mountable shaft collars: flange collars, flat collars, and quick-release collars. The material used for shaft collars can be 1215 lead-free steel with a black oxide finish, high-strength aluminum, and 303 stainless steel.
Solid
A solid shaft collar is a shaft coupling that is used to connect two shafts. They can be made of a variety of materials, including steel, zinc plated, and stainless steel. In addition, they come with various finishing options, including a zinc plated or black oxide finish. In addition, they can be made to fit a variety of shaft sizes and types.
Shaft collars are a simple, yet essential part of machine design. They can be found in virtually any piece of machinery. They can serve a variety of functions, including holding bearings on shafts, positioning components within motor assemblies, and acting as mechanical stops. While they can serve a variety of functions, they are most commonly used as bearing faces, mechanical stops, and locating components. They are also easy to install and tighten, making them a popular choice for a variety of different applications.
Solid shaft collars are available in two types: one-piece and two-piece. The two-piece collars are generally more rigid, offering better clamping force. However, they require more seating torque than the one-piece clamp collar. This is because there are more screws to tighten the two-piece collar than the single-piece collar.
One type of solid shaft collar is the set screw collar. Its holding power comes from the set screw, which is tightened onto the shaft. Ideally, the set screw should impinge on the shaft, and bite into it. The screw should be made of a softer material, as a harder material would reduce its holding power. However, the set screw collar can be adjusted by milling small flats into the shaft at the locations of the set screw.
A solid shaft collar is a simple machine component used in various power transmission applications. The most common places where it is used include motors, gearboxes, and bearings. Their simple design makes it easy to install and maintain. Unlike early versions, however, which were primarily made of square-headed set screws, modern shaft collars feature recessed set screws.
lamping-style
A Clamping-style shaft collar is an essential component of a gearbox or motor. Its high holding power allows it to hold components securely in place and ensure proper power transmission. These collars are also commonly used as spacers or to limit the movement of shafts during reciprocating motion.
These collars come in a variety of styles, including the double-split and semi-split varieties. They are ideal for repetitive positioning and are available in steel and stainless steel. They also feature a quick release element. And the index lever makes them easy to adjust or repair.
There are several different styles of shaft collars, including the Clamping-style shaft collar. The Clamping-style collar is one of the most commonly used in industrial settings. Its clamp is attached to the shaft by screws and has a hinge on one side. This feature eliminates the risk of the screws becoming dislodged while operating the machine.
Clamping-style shaft collars are generally made of steel or stainless steel. They can be made of aluminium, but this material has lower holding power. Stainless steel collars are a good choice for cleanroom environments because they do not outgas. They also require less maintenance. If you’re uncertain which style to choose, consult with a specialist in your field.
Clamping-style shaft collars are commonly used on industrial machinery and are an important part of gearbox maintenance. If you’re planning to install one, make sure you measure it carefully before you install it. If you don’t, you may damage the shaft or endcap. And while you’re at it, be sure to check for any kinks before you use it.
Set screw
Set screw shaft collars are the most cost-effective type of shaft collar. Available in bore sizes ranging from 3/16″ to 4″, they offer increased holding power and torque capacity. Additionally, they come with a keyway in case the shafts are keyed. Commercially produced shaft collars are non-magnetic and made of 303 stainless steel. They also come with one set screw per collar.
Shaft collars can be made of aluminum, steel, or a combination of steel. They serve multiple purposes including mechanical stops and stroke limiters, and can be adjusted for the correct fit. They are easy to install and remove, and they provide high clamping power. Custom designs are also available. They can be made of different materials to suit your specific needs.
Set screw for shaft collars are commonly used in transmission and machinery applications. Set screw shaft collars can be adjusted using a screw driver. When tightened, the set screw bites into the shaft material and holds it in place. When used properly, they can reduce the amount of torque required to hold components in place.
Shaft collars come in a variety of sizes. In general, shaft collars can range from 5/64″ to one inch in diameter. In addition, you can choose between metric and inch-sized shaft collars. When choosing a shaft collar, it is important to consider the size and bore diameter of the shaft.
editor by CX 2023-11-22
China factory CZPT Spare Parts CZPT 2mgkcf003700 Belt 1575mm axle shaft collar
Product Description
Products Description : CZPT 2MGKCF05710 Belt 1575mm
There are also other CZPT spare parts for you !
FUJI AWPH9740 NOZZLE ASSY S 1,0 12 MM R12-571 TAPERED
FUJI AWPHSPEC00 NOZZLE ASSY 1.8 22MM R571-018
FUJI AWPHSPEC01 NOZZLE ASSY 1.8 22MM R571-018
FUJI AWPHSPEC02 2.3/3
FUJI AWPJ8571 JIG CAMERA ADJUSTMENT 6ST
FUJI AWPJ8571 JIG CAMERA ADJUSTMENT 6ST
FUJI AWPJ8040 REEL REMOVER CP-6/7 INCH TAPE
FUJI AWPJ9050 CALIBRATION JIG 6TH WIDE AND NARROW
FUJI AWPJ9051 CALIBRATION JIG
FUJI AWPJ9100 Jig
FUJI AWPK5710 FIXED CUTTER
FUJI AWPK571 Moving Cutter
FUJI AWPK571 MOVING CUTTER
FUJI AWPL8571 ROTARY JOINT (SET=2PCS.)
FUJI AWPL8012 ROTARY JOINT (SET=2PCS.)
FUJI AWPM8571 SHAFT SPLINE LSAG8 L=120 / PULLEY ASSY
FUJI AWPQ8571 SHAFT SPLINE ASSY CP-6
Add: Room 1107, Tong Fang Center CZPT Road,Shajing Town, Baoan District,HangZhou,518104 China.
Condition: | New |
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Precision: | Precision |
Certification: | ISO, CE |
Warranty: | 3 Months |
Part No.: | 2mgkcf003700 |
Product Name: | Belt |
Types of Shaft Collars
Clamp style shaft collars
A variety of styles of shaft collars are available for your machining needs. Clamp style shaft collars offer better flexibility and hold better than set screw collars. They are best for shaft materials that are softer than a setscrew. Clamp style collars are generally easier to maneuver, as they are two-piece and are hinged along the shaft.
Clamp style shaft collars come in two-piece and one-piece designs. One-piece clamp collars are typically used for a single-piece shaft, while two-piece clamp collars are used for multiple shafts. The one-piece clamp collar provides a more uniform holding force, while two-piece clamp collars provide more clamping force and can be installed anywhere on the shaft. Both styles are available in English and metric measurements.
The holding power of Clamp style shaft collars depends on their bore size and concentricity. The fastening hardware also affects torque transmission. Forged screws are generally stronger than broached screws, and are less likely to ream out. However, you still need to make sure that the material of the collar is strong enough to withstand the recommended screw torque.
Clamp style shaft collars are available in 1215 lead-free steel with a black oxide finish and zinc plating, as well as 303 and 316 stainless steel. They are also available in 2024 aluminum with an anodized finish. They are available in a range of sizes from 1/8” to six inches and 3mm to 150mm.
One of the main benefits of Clamp style shaft collars is their versatility. The collars can be used as guides, spacers, or stops on a variety of medical equipment. They are designed to distribute compression forces around a shaft, and they can be added at any stage in the manufacturing process.
Set screw shaft collars
Set screw shaft collars are used to secure screws to shafts. They can be purchased in a variety of sizes. The external diameter, internal diameter, and width of the collar will determine the proper collar size. Some companies also offer custom and adjustable-width collars. Clamp-style shaft collars are easier to maintain, and distribute torque evenly across the shaft. They also offer twice the holding power of set screw collars.
Collars are available in metric and inch sizes. They are also available in zinc plated and black-oxide steel. In addition, they come in a variety of styles. Whether you’re looking for a custom collar, or something a little more conventional, you can find it with the help of an ISO-certified supplier.
Set screw shaft collars come in different sizes and materials. Socket collars, for example, are made of steel and have an inside diameter of 5/64″ to 1-1/8″. In addition, forged socket set screw shaft collars come in 3/16 to 4 in. They are also available with special hardware for connection to shafts.
Set screw shaft collars are commonly used on transmission and machinery. A set screw allows you to secure the collar in position by setting it into the correct position with a grub screw or a set screw. The set screw can then be adjusted with a screw driver and is a quick and easy solution for keeping a shaft in place.
Aluminum shaft collars
Aluminum shaft collars offer a number of advantages, ranging from their light weight to their corrosion resistance. Aluminum shaft collars are available in various styles and sizes, and can be plated with a variety of finishes. They are also available in lightweight styles for applications with tight space constraints. The most important factor when selecting a shaft collar is the material used to make it. Aluminum is lighter than steel and has a high strength to weight ratio. The choice of material should also depend on how much corrosion resistance is required. For example, if the shaft will be exposed to extreme environments, it is a better choice to use treated steel.
Another benefit to aluminum shaft collars is their ability to be custom-matched to the shaft. This feature helps to increase their aesthetics and branding potential. In addition, the ability to color-code components and switches can improve safety. This is especially useful in fail-safe applications. By incorporating color-coded collars, manufacturers can increase the safety of their products.
Another advantage of aluminum shaft collars is their strength. For instance, they can withstand higher torque levels than other types of shaft collars. They can be easily adjusted, and their two-piece design makes them easy to replace. Moreover, CZPT keeps the two-piece collars together during manufacturing, ensuring a perfect fit for the shaft. These collars also feature forged steel socket screws for enhanced holding power and torque capacity.
Single-piece shaft collars are also available in various styles. The set screw type has a perpendicular outer face. The set screw in these collars is used to engage the mating shaft. This type of shaft collar is a good choice for rotating assemblies.
Stainless steel shaft collars
The main function of a stainless steel shaft collar is to provide clamping force to a rotating shaft. This is achieved by a variety of methods. One of these is by bending or hammering. A shaft collar can also be made of aluminum or a combination of both. These options provide different advantages, which are described in this article.
Stainless steel shaft collars are available in different sizes, shapes, and materials. The diameter of the shaft collar may range from five-sixteenths to two-and-a-half inches. Some manufacturers produce the collars in different materials, including T304, T316, 416, and 17-4PH. Their products may also come in various shapes, such as angles, flats, structural shapes, and threaded rods.
One of the most important advantages of a stainless steel shaft collar is its strength and durability. A well-made collar can prevent wear and tear and provide excellent holding power. It also has many applications and is useful in many industries. Its application ranges from vertical conveyors to horizontal athletic equipment machinery, from agriculture to retail.
While there are numerous types of shaft collars, all three types have some common characteristics. Typically, steel shaft collars have high holding power and slim to average profiles. Heavy-duty collars have twice the holding power of low-profile collars and are used in heavy-duty construction and mining. Ultra Heavy-Duty shaft collars have the highest axial holding power and are made of steel. Shaft collars may be treated with zinc for corrosion resistance.
One manufacturer offers stainless steel shaft collars made of 303 stainless steel and other materials. It offers collars of various diameters from three-eighth to one-eighth inch. They are available in threaded, mounting, and heavy-duty styles, and are suitable for a wide range of applications, including the aerospace, energy, and medical industries.
editor by CX 2023-11-21
China wholesaler Double Split Locking Clamp Shaft Collar d bore shaft collar
Product Description
Stainless Steel Shaft Collar With Set Screw
high precision shaft collars / plastic shaft collars / nylon shaft collars / stainless steel shaft collars / Set Screw Shaft Collars / Custom Set Screw Shaft Collars / Shaft locking Collars / Shaft mounting collars are the most effective when used on a shaft made of a material which is softer than the set screw.
Collar Material: Plastic (nylon), Steel, Stainless Steel, Brass, Aluminum, etc
Collar Finish: Zinc, Nickel, Black, Plain, etc
Collar Inner Diameter: Custom
Collar Outer Diameter: Custom
Collar Width: Custom
Screw Length: Custom
Screw Material: Steel
Screw Size: Custom
Screw Type: Socket Set Screw
Type: Solid Clamping Collar
Notes:Zinc Plated Steel Set Screw Collar. Traditional cost effective collar design
Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
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Standard: | GB |
Surface Treatment: | Polishing |
Production Type: | Mass Production |
Machining Method: | CNC Machining |
Material: | Nylon, Steel, Plastic, Alloy, Aluminum, Iron |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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Can you offer insights into retrofitting machinery with split collars for enhanced flexibility?
Retrofitting machinery with split collars can indeed enhance flexibility and versatility in your mechanical systems. Here are some insights into the process:
- 1. Easy Adjustability: One of the key advantages of split collars is their ease of adjustment. When retrofitting machinery, you can replace traditional collars with split collars to make fine adjustments to the position of components on the shaft quickly.
- 2. Reduced Downtime: Split collars simplify the installation and adjustment process. This can significantly reduce downtime during maintenance and reconfiguration of machinery, enhancing overall operational efficiency.
- 3. Compatibility with Existing Shafts: Split collars are designed to fit a range of shaft sizes. When retrofitting, you can often use the same shafts and simply replace the existing collars with split collars, eliminating the need for extensive modifications.
- 4. Modular Design: By using split collars, you can create a modular design for your machinery. This allows for easier customization and adaptation to changing requirements without major overhauls.
- 5. Quick Component Replacement: In cases where components like pulleys, sprockets, or gears need replacement, split collars simplify the process. You can swap out components without disassembling the entire system.
- 6. Precision Positioning: Split collars provide precise positioning on the shaft. This is valuable when retrofitting machinery for tasks that demand accuracy, such as CNC machining or robotics.
- 7. Space Efficiency: Split collars have a compact design, making them suitable for machinery with limited space. This is especially beneficial when you need to optimize the use of available area.
- 8. Variety of Materials: Split collars are available in various materials, including steel, aluminum, stainless steel, and plastic. You can choose materials that align with your specific retrofitting needs, such as corrosion resistance or weight considerations.
- 9. Weight Savings: In industries like aerospace and automotive, where weight is a critical factor, retrofitting with lightweight split collars can result in significant weight savings without sacrificing performance.
- 10. Industry-Specific Solutions: Many suppliers offer industry-specific split collar solutions. When retrofitting machinery for applications like food processing, medical devices, or aerospace, you can find collars designed to meet industry standards and regulations.
When retrofitting machinery with split collars, it’s essential to carefully plan the process, ensure compatibility with existing components, and consider the specific advantages they offer for your application. This approach can lead to improved flexibility, reduced maintenance time, and enhanced adaptability in your machinery.
Can you provide recommendations for cost-effective split collars catering to different budget constraints?
Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:
- 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
- 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
- 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
- 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
- 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
- 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
- 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
- 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
- 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.
When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.
What factors should I consider when choosing a split collar for a specific shaft size?
Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:
- 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
- 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
- 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
- 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
- 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
- 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
- 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
- 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
- 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
- 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
- 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
- 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.
By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.
editor by CX 2023-11-20
China Best Sales Double Split Collar / Two-Piece Shaft Collar for Gearbox Mechanical Stops balanced shaft collar
Product Description
Double Split Collar / Two-Piece Shaft Collar for Gearbox Mechanical Stop
Product Name | Shaft collar |
Material | stainless steel, C45 |
Weight | 13-620g |
Bore | 1/2 in- 5 1/4 in |
Item | hub and plate |
Type | Set Screw/ single split / double split |
packing | plastic bag +paper box +wooden box +wooden pallet |
1. Engineering: machine tools, foundry equipments, conveyors, compressors, painting systems, etc.
2. Pharmaceuticals& Food Processing: pulp mill blowers, conveyor in warehouse, agitators, grain, boiler, bakery machine, labeling machine, robots, etc.
3. Agriculture Industries: cultivator, rice winnower tractor, harvester, rice planter, farm equipment, etc.
4. Texitile Mills: looms, spinning, wrappers, high-speed auto looms, processing machine, twister, carding machine, ruler calendar machine, high speed winder, etc.
5. Printing Machinery: newspaper press, rotary machine, screen printer machine, linotype machine offset printer, etc.
6. Paper Industries: chipper roll grinder, cut off saw, edgers, flotation cell and chips saws, etc.
7. Building Construction Machinery: buffers, elevator floor polisher mixing machine, vibrator, hoists, crusher, etc.
8. Office Equipments: typewriter, plotters, camera, money drive, money sorting machine, data storage equipment, etc.
9. Glass and Plastic Industries: conveyor, carton sealers, grinders, creeper paper manufacturing machine, lintec backing, etc.
10. Home Appliances: vacuum cleaner, laundry machine, icecream machine, sewing machine, kitchen equipments, etc.
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
Standard Or Nonstandard: | Standard & Custom |
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Shaft Hole: | Standard & Nonstandard |
Bore Diameter: | 8-65 |
Material: | Steel/Aluminum/Stainless Steel |
Type: | Collar |
Service: | Standard and Custom |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Are there tutorials available on selecting the right split collar based on environmental conditions?
Yes, you can find tutorials and educational resources on selecting the right split collar based on environmental conditions. Choosing the appropriate split collar is crucial to ensure optimal performance in different environments. Here’s where to find tutorials and guidance:
- 1. Manufacturer Websites: Many split collar manufacturers provide resources on their websites, including selection guides. These guides often consider factors like temperature, humidity, and chemical exposure to help you choose the right collar for your specific environment.
- 2. Online Engineering Communities: Engineering forums and communities frequently discuss the selection of components, including split collars. You can ask questions and gather insights from experienced engineers regarding environmental considerations.
- 3. YouTube and Video Platforms: Video tutorials on platforms like YouTube can provide visual guidance on selecting split collars for specific environmental conditions. These videos may include real-world examples and case studies.
- 4. Technical Manuals and Guides: Manufacturers often include detailed technical manuals and guides with their products. These documents can provide in-depth information on selecting split collars based on environmental factors.
- 5. Industry Associations: Industry-specific associations and organizations may offer resources and publications that address the selection of components like split collars for particular environments, such as aerospace, marine, or food processing.
- 6. Online Retailers: Some online retailers provide selection tools and guidelines to help customers choose the right split collar based on environmental conditions. These tools often include filter options for material and environment type.
- 7. Engineering Schools and Institutions: Educational institutions may offer courses or seminars that cover component selection, including split collars, for various environments. Check with local universities or technical schools for educational resources.
- 8. Supplier Consultation: Contacting split collar suppliers directly can be a valuable resource. They can provide expert advice and recommendations based on your specific application and environmental challenges.
- 9. Online Articles and Blogs: Technical websites and engineering blogs may feature articles that discuss the selection of split collars in different environments. These articles often provide practical insights and tips.
- 10. Webinars and Seminars: Look for webinars and seminars conducted by industry experts and suppliers. These events may cover the selection process and considerations for split collars in varying environmental conditions.
When selecting split collars based on environmental conditions, consider factors such as temperature, moisture, chemicals, abrasion, and exposure to corrosive elements. It’s essential to choose collars that are compatible with the specific challenges your machinery or equipment will face in its operating environment.
What are the design considerations when utilizing split collars in machinery?
When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:
- 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
- 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
- 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
- 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
- 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
- 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
- 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
- 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
- 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
- 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
- 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
- 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.
By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.
Are there customer reviews available for popular brands of split collars to gauge user satisfaction?
Yes, customer reviews are valuable resources to gauge user satisfaction and learn about the performance of popular brands of split collars. Here’s where you can find customer reviews:
- 1. Online Retailers: Many online retailers, such as Amazon, provide customer reviews and ratings for split collars. You can read feedback from buyers who have purchased and used the products.
- 2. Manufacturer Websites: Some manufacturers feature customer testimonials and reviews on their official websites. These reviews often highlight the strengths and advantages of their split collar products.
- 3. Industrial and Mechanical Forums: Online forums and communities dedicated to mechanical components and engineering may have discussions and reviews about split collars. You can find insights and experiences shared by professionals and enthusiasts.
- 4. Industry-Specific Websites: Websites and platforms dedicated to specific industries, such as manufacturing or agriculture, may include user reviews of mechanical components, including split collars.
- 5. Social Media Groups: Explore social media groups and pages related to mechanical engineering, industrial equipment, or specific applications. Members may share their experiences and reviews of split collars they have used.
- 6. Industrial Directories: Some industrial directories and catalogs include user-generated reviews and ratings for mechanical components. You can search for split collar reviews in these directories.
- 7. Online Marketplaces: Besides purchasing, online marketplaces like Amazon and eBay often host customer reviews and ratings for split collars, providing insights into user satisfaction.
- 8. Word of Mouth: Network with colleagues and peers in your industry who may have experience with split collars. They can provide recommendations and share their satisfaction with specific brands.
- 9. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites may publish reviews and articles about various mechanical components, including split collars. These articles may include user experiences.
- 10. Ask for Recommendations: Don’t hesitate to ask for recommendations and reviews from suppliers or manufacturers. They can share information about customer feedback and experiences with their products.
When reading customer reviews, pay attention to the overall rating, specific pros and cons mentioned, and any comments related to the application or use of the split collars. This information can help you make an informed decision and select the right brand and product for your needs.
editor by CX 2023-11-16
China factory OEM Custom Steel Galvanized Clamp Shaft Collar Precision CNC Machining Parts One Piece Clamping Collar Single Split Shaft Collar aluminum shaft collar
Product Description
OEM custom steel galvanized clamp shaft collar precision CNC machining parts 1 piece clamping collar single split shaft collar
Basic Information :
Tolerance | 0.02~0.1mm. |
Materials | Low, middle,high carbon steel / spring steel / Stainless steel 201, 301, 304, 316 / Aluminum / Brass / Bronze / Copper / Titanium / Plastic (PP, Nylon, PVC, APET) Brass or ABS,POM Ect And Customized raw material. |
Surface Finish | Heat treatment / Polishing,Electronic Polishing / (Zinc, nickel, chrome, tin, brass, glod, silver, titanium) Plating / Electrophoresis / Black Oxide / Hot-dip galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser etching / Dacromet Coating / Enamel. |
Payment terms | Trade Assurance TT,paypal,Western Union,alipay,L/C. |
Packing Detail |
Inner Packing: PE bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. Outter Packing: Stretch Film Packing / Carton / Pallet / Wood Case. |
Our Advantage
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Provide OEM/ODM service and assembling service, since 2000.
- One-stop purchasing service :Stamping part, CNC lathe part, CNC milling part, Springs, Shafts, fastener etc.
- The 2ndtier supplier of , factory audits passed.
- Product certification: RoHS, HE, vailable.
- Management certification: ISO/9001: 2015 and IATF16949 Passed.
Application: | Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
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Standard: | GB |
Surface Treatment: | Polishing |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample Customized services
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can I purchase split collars with specific features suitable for use in conveyor systems?
Yes, you can purchase split collars with specific features tailored for use in conveyor systems. Split collars are commonly used in conveyor applications to secure pulleys, rollers, and other components to shafts. Here are the specific features and considerations for selecting split collars for conveyor systems:
- 1. Corrosion Resistance: In conveyor systems, which often operate in industrial environments, it’s essential to choose split collars made from materials with excellent corrosion resistance. Stainless steel split collars are a popular choice due to their resistance to rust and corrosion.
- 2. Self-Locking Mechanism: Some split collars are designed with self-locking features that prevent them from loosening over time. This is particularly important in conveyor systems to maintain the tight fit of components.
- 3. Quick Release: Quick-release split collars allow for easy installation and replacement of components, reducing maintenance downtime in conveyor systems. Look for collars with user-friendly locking mechanisms.
- 4. Precision Positioning: Conveyor systems require precise component positioning. Split collars with accurate clamping and positioning capabilities help maintain alignment and reduce tracking issues with conveyor belts.
- 5. Material Compatibility: Ensure that the split collars you choose are compatible with the materials used in your conveyor system, such as steel, aluminum, or plastic. The collar material should not cause wear or damage to the shaft or components.
- 6. Load Capacity: Consider the load-bearing capacity of the split collars. Conveyor systems may carry significant loads, so it’s important to select collars that can handle the expected loads without deformation or slippage.
- 7. Food-Grade Options: In conveyor systems used in food processing or pharmaceutical industries, it’s crucial to choose food-grade split collars that meet hygiene and safety standards. These collars are typically made from materials approved for such applications.
- 8. Dust and Debris Resistance: Conveyor systems in industrial settings often encounter dust and debris. Look for split collars that are designed to resist the ingress of particles, maintaining smooth operation.
- 9. Size and Shaft Compatibility: Ensure that the split collars you select are the right size for your conveyor system’s shafts. Consider the shaft diameter, width, and collar size to achieve a secure fit.
- 10. Technical Support: Collaborate with split collar manufacturers or suppliers who can provide technical support and guidance in choosing the most suitable collar features for your conveyor application.
When purchasing split collars for conveyor systems, it’s essential to consider the specific requirements of your application, including environmental conditions, load capacity, and the type of materials being conveyed. This ensures the smooth and reliable operation of your conveyor system.
What are the design considerations when utilizing split collars in machinery?
When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:
- 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
- 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
- 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
- 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
- 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
- 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
- 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
- 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
- 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
- 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
- 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
- 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.
By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.
Where can I find reliable suppliers for high-quality split collars suitable for various applications?
Finding reliable suppliers for high-quality split collars is essential to ensure the performance and reliability of your mechanical assemblies. Here are some sources to help you locate reputable suppliers:
- 1. Industrial Supply Companies: Established industrial supply companies often stock a wide range of mechanical components, including split collars. You can contact these companies and inquire about their product offerings and suppliers.
- 2. Online Marketplaces: Online marketplaces like Amazon, eBay, and Alibaba have numerous sellers offering split collars. Read product descriptions, reviews, and seller ratings to make informed decisions.
- 3. Manufacturer Websites: Visit the official websites of split collar manufacturers. Many manufacturers provide information about their products, specifications, and contact details for inquiries and purchases.
- 4. Local Distributors: Check if there are local distributors or dealers in your area who supply mechanical components, including split collars. Working with local distributors can provide convenience and support.
- 5. Industrial Trade Shows: Attend industrial trade shows and exhibitions related to mechanical components. These events often feature suppliers and manufacturers showcasing their products, allowing you to assess the quality of split collars in person.
- 6. Online Industrial Directories: Online industrial directories, such as Thomasnet and GlobalSpec, can help you search for suppliers and manufacturers of split collars based on your specific requirements.
- 7. Recommendations from Peers: Seek recommendations from colleagues, peers, or industry professionals who have experience with split collars. They can provide valuable insights into reputable suppliers.
- 8. Industry Associations: Contact industry-specific associations related to your field. They may have lists of approved suppliers and manufacturers of mechanical components, including split collars.
- 9. Specialty Suppliers: Some suppliers specialize in specific types of split collars or offer customized solutions. Explore specialty suppliers to find collars tailored to your unique application needs.
- 10. Reviews and Ratings: Utilize online reviews and ratings on platforms like Trustpilot or industry forums to assess the reputation and reliability of suppliers. High ratings and positive reviews are indicators of trustworthiness.
- 11. Request Samples: Some suppliers may offer samples or trial products to help you evaluate the quality of their split collars before making a bulk purchase.
When sourcing high-quality split collars, it’s crucial to consider factors such as material quality, precision engineering, and compliance with industry standards. Always communicate with potential suppliers to discuss your specific requirements and assess their ability to meet your needs.
editor by CX 2023-11-16
China Hot selling HP200 Head Assy of Cone Crusher Wear Parts for Crushed Stone and Mining Machinery balanced shaft collar
Product Description
HP200 Head Assy of Cone Crusher Wear Parts for Crushed Stone and Mining Machinery
Overview
Cone Crusher is a compression type of machine that reduces material by squeezing or compressing the feed material between a moving piece of steel and a stationary piece of steel. Final sizing and reduction is determined by the closed side setting or the gap between the 2 crushing members at the lowest point. As the wedge or eccentric rotates to cause the compression within the chamber, the material gets smaller as it moves down through the wear liner as the opening in the cavity gets tighter. The crushed material is discharged at the bottom of the machine after they pass through the cavity.
Product Descripition
Hyton mainly focus on supply the solution of spare parts for Svedala Single Cylinder Cone Crusher,the replacement parts of CZPT mainly can suit the brand model under below :
Svedala:CH420 CH430 CH440 CH660 CH870 CH880 CS420 CS430 CS440 CS660
Spare parts for Svedala Cone Crusher mainly include :
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Main Features
1.20 years experience, High wear resistance feature,long life time.
2.Production capability: 30000 tons Per year.
3.Certified by ISO system certification.
4. Large amount of stock for customer with competitive price.
5. OEM service available.
Company Profile
Packing and Shipping
After goods packaged well , we need only 1 day ship good to ZheJiang port ,which means that most of the spare parts you bought from CZPT ,it will get your port within 30 days all around the world if ship by sea.
FAQ
1.Q: Are you a foundry or trading company?
A: Our factory since 2004, We equip with complete facilities, all production process from manufacturing to testing is finished in our own factory.
2.Q:What kind of products do you make?
A: We specialize in mining machinery spare and wear parts, widely suit for Jaw Crusher,Cone Crusher,VSI crusher,Impact Crusher…
3.Q:What kind of material do you offer?
A:High manganese steel, high chrome iron, alloy steel are currently the most regular material of us.
4.Q:What is your time of delivery?
A:Our lead time is generally 1~2 weeks for spare parts,3~4 weeks days for wear parts.
5.Q:Do you offer the supporting service for technology and engineering ?
A: Yes. our engineering team can measure products at mining site, they also can make more reasonable design for the crusher parts.
6.Q:How to test your quanlity?
A:We will show you material inspection and measurement inspection after fininsh the goods,at the same time,we will give you the life time guarantee letter after shipping the goods. The best suggestion to all the customer who may interest our product-Test 2 set first,all the good business relationship all from test and trust
Certification: | CE, RoHS, ISO 9001:2000, ISO 9001:2008 |
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Standard: | ASTM |
Surface Treatment: | Polishing |
Samples: |
US$ 4000/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to Choose the Right Shaft Collar
A shaft collar is a small, inexpensive machine component that serves a variety of purposes in power transmission. It is most commonly used in gearboxes and motors. It can serve as a mechanical stop, bearing face, or locating component. Its simple design makes it easy to install. Here are some of the most common types and their functions.
Function
Shaft collars are an important part of many mechanical systems. These devices hold mechanical components on a shaft and also help mount shafts on flat surfaces. They are available in many different styles, sizes, and materials. Selecting the right shaft collar is essential in preventing damage to components. Stafford Manufacturing, a leading manufacturer of shaft collars and other related mechanical components, can help you choose the right one for your application.
There are two main types of shaft collars. The first is the Heavy Duty type. It has a larger outer diameter and wider opening. While this may seem to increase holding power, the problem with that is that it can reduce the amount of space the collar has on the shaft. On the other hand, the Thin Line type is similar, but is made with smaller outer diameters. Another type is the Threaded Bore shaft collar. These shaft collars offer exceptional axial holding power, and are designed to protect threaded shafts without causing any damage.
A shaft collar has many uses and is typically used in industrial applications. It can act as a spacer and to stop shaft movement in reciprocating applications. It can also be used to align and position parts of automation machinery.
Types
There are several different types of shaft collars. These components are critical for a variety of applications, and their design plays a large role in the performance of the resulting product. To select the most appropriate collar, designers must consider several factors, including the style, material, bore size, and geometry of the shaft. Many manufacturers provide performance data, and users can contact them for assistance.
There are many different types of shaft collars, which make it important to understand how each one works and what applications they can serve. Fortunately, shaft collars are easy to install and require little maintenance. Whether you need to secure industrial railings or position medical equipment, shaft collars are a versatile component that can be tailored to meet your needs.
One type of shaft collar is the locking collar. This type of shaft collar has a threaded end that is designed to mate with spindle bearings. They offer an increased TIR than standard shaft collars and allow for precise preload control. They also feature slots for spanner wrenches.
Sizes
Shaft collars come in a variety of sizes. You can get a small diameter shaft collar for small equipment, or a large diameter shaft collar for larger equipment. Both styles are made from solid steel, and they come in several thicknesses. You can choose between one-half inch and six-inch collars, depending on your needs.
There are no specific standards for shaft collars, but most manufacturers have similar designs. They’re either single-point faced or double-split, and can be fine or coarse threaded. They’re often used as mechanical stops, bearing faces, or as locating components. Their bore is either fine or coarse, and their outside diameter and width are determined by the shaft diameter.
Shaft collars are commonly found in mechanical and automation equipment. These ring-shaped devices hold motor components, sprockets, and bearings in place. They also allow them to be adjusted and positioned precisely. A shaft collar is often used to connect the end of a shaft to a mechanical stop.
Another type of shaft collar is called a set collar. It has a recessed area for a screw to bite into a shaft. These collars are perfect for holding sprocket hubs, bearings, and spacers. They can also be used as a rigid coupling.
Cost
When choosing a shaft collar, consider its intended application and cost. Some shaft collars are very expensive while others are quite affordable. Choose one that meets the needs of your assembly. If you’re using the shaft collar infrequently, a clamp style or a set screw style may be a better choice. Then, you can easily adjust or disassemble it with just a few tools. If you’re using it more frequently, choose a two-piece shaft collar.
The material of the shaft collar is also an important consideration. Steel and stainless steel are common choices. While both materials are strong and durable, steel tends to have better holding power. However, aluminum shaft collars are lighter and provide better strength-to-weight ratio. The type of material you choose depends on the amount of corrosion protection you need, and whether you’ll need the collar to resist extreme temperatures. If the shaft collar is going to be used in a hot environment, you may want to go with a titanium collar.
There are many different sizes and types of shaft collars. The type of collar you choose depends on the specific application and the system it’ll be used in. Consider the dimensions of your shaft, the material of the shaft, and the length of the shaft to find the right fit. If you’re not sure what size you need, ask a manufacturer for help.
Placement on shaft
In some applications, the placement of the shaft collar can be critical to the overall performance of the machine. The collar’s design must take many factors into account, including material, style, bore size, and shaft geometry. If a user is uncertain of the proper placement of their collar, they should refer to the manufacturer’s website for guidance.
While shaft collars may look simple, they’re actually essential mechanical components that are used in almost every type of machinery. Despite their ubiquitous use in every industry, they are often underappreciated due to their complexity. Many people aren’t aware of their importance or the various types of collars available. This shaft collar guide will provide detailed information to help you find the right shaft collar for your specific application.
The surface treatment of the shaft collar is another important factor that contributes to its holding power. The most common treatment is a black oxide finish. This finish enhances screw torque while preserving the frictional properties of the bore. This finish can be further optimized by applying light oil to the screw. Zinc plating is also a good option for shaft collars. This material offers better corrosion resistance, but can reduce holding power.
Clamp style
A clamp style shaft collar is a simple and effective tool for securing shafts in machine tools. Its two-piece design allows for quick and easy positioning adjustments and has greater holding power than set screw collars. In addition, its friction-based connection maintains ease of use and prevents shaft damage. This type of collar is also more corrosion resistant than set screw collars.
There are several different types of shaft collars, including single and double split collars. Single-piece clamp collars are anchored into the shaft with a single tangential screw, whereas double-piece collars are anchored to the shaft with two socket cap screws. The latter type provides more stability and axial holding power and is suitable for rotating assemblies. A single or double-piece clamp collar can also be threaded to allow for precise positioning along the shaft. Its internal threads also provide enhanced support for high axial loads and act as a positive mechanical stop.
There are different types of shaft collars, each with its own set of advantages and disadvantages. A set-screw collar may be preferred over a clamp-style shaft collar, but it’s not the only choice. A set-screw collar can severely mar the shaft and can prevent fine adjustments. However, it is a good idea to use the torque wrench when tightening a shaft collar.
Zinc plated
Zinc plated shaft collars are available in a variety of sizes. They are precision machined from cold finished steel bar stock and zinc plated for corrosion resistance. They are also very attractive. They are made in the USA. Whether you need a zinc-plated shaft collar for a simple repair or a more complicated installation, Lovejoy has the right solution for your needs.
The CZPT MSP-12-FZ two-piece shaft collar has a 12mm bore, 28mm OD, and 11mm width. Its clamp style design allows you to easily install and remove the shaft collar. It is easily adjustable and is stamped with the CZPT name.
editor by CX 2023-11-15