Product Description
Mighty Inch and Metric Quick Release Double Split Shaft Clamp Collar Set Screw Aluminum Shaft Collars
Product Features:
1.Effective on hard and soft shafts
2.Cost effective collar design
3.Easily installed where major disassembly would otherwise be required Simply slide these collars onto a shaft and tighten the set screw to hold the collar in place.Collas are easy to adjust with their set screws.
Types of shaft collars:
Solid Setscrew shaft collar,Hex bore shaft collar,One Piece shaft collar,Two
Piece shaft collar,Threaded shaft collar,Single split shaft collar,Double split shaft collar
Our products can be made according to Climax,Holo-Krome,Stafford,Ruland etc.
Note of single split shaft collar:
1.Material:AL,Steel,Stainless steel,Alloy,Copper,Plastic
2.Finish: Black oxide, self-color, oiled, zinc plated
3.Processes:Broaching/ Hobbing/ Slotting/tapping
4.Package:box/carton/wooden case
5.Lead time:20-35 days
6.ISO9001:2008 Certificated
Datasheet
| Model | Bore Size | O.D. | Width | Screw | Approx.Weight |
| (g) | |||||
| I1P-12 | 1/8 | 11/16 | 5/16 | 4-40×3/8 | 14.4 |
| I1P-18 | 3/16 | 11/16 | 5/16 | 4-40×3/8 | 13.8 |
| I1P-25 | 1/4 | 11/16 | 5/16 | 4-40×3/8 | 12.9 |
| I1P-31 | 5/16 | 11/16 | 5/16 | 4-40×3/8 | 11.8 |
| I1P-37 | 3/8 | 7/8 | 3/8 | 6-32×3/8 | 23.7 |
| I1P-43 | 7/16 | 15/16 | 3/8 | 6-32×3/8 | 26 |
| I1P-50 | 1/2 | 1 1/8 | 13/32 | 8-32×1/2 | 41.7 |
| I1P-56 | 9/16 | 1 5/16 | 7/16 | 10-32 ×1/2 | 62.2 |
| I1P-62 | 5/8 | 1 5/16 | 7/16 | 10-32 ×1/2 | 58.9 |
| I1P-68 | 11/16 | 1 1/2 | 1/2 | 10-32 ×1/2 | 89.8 |
| I1P-75 | 3/4 | 1 1/2 | 1/2 | 1/4-28 ×5/8 | 85.2 |
| I1P-81 | 13/16 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 100 |
| I1P-87 | 7/8 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 94.7 |
| I1P-93 | 15/16 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 110.3 |
| I1P-100 | 1 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 104.2 |
| I1P-106 | 1 1/16 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 120.6 |
| I1P-112 | 1 1/8 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 113.7 |
Use:
single split shaft collars are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety of specialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment. Hexagonal-bore shaft collars are suitable for power transmission and drive applications. Heavy duty shaft collars feature large cross sections and sturdy clamping screws for added holding power. Because heavy-duty shaft collars provide better vibration and shock resistance, they are designed for applications such as off-road, mining, paper and steel mill equipment.
OUR SERVICE:
1) Competitive price and good quality
2) Used for transmission systems.
3) Excellent performance, long using life
4) Could be developed according to your drawings or data sheet
5) Pakaging:follow the customers’ requirements or as our usual package
6) Brand name: per every customer’s requirement.
7) Flexible minimum order quantity
8) Sample can be supplied
MAIN PRODUCTS:
1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2) Forging, Casting, Stampling Part;
3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7) Timing Belt: including Rubber and PU timing belts for industrial;
8) Other customized Machining Parts according to drawings (OEM).
Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard & Custom |
|---|---|
| Shaft Hole: | Standard & Nonstandard |
| Bore Diameter: | 8-65 |
| Structure: | Flexible |
| Material: | Steel/Aluminum/Stainless Steel |
| Type: | Collar |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there tutorials available on selecting the right split collar based on environmental conditions?
Yes, you can find tutorials and educational resources on selecting the right split collar based on environmental conditions. Choosing the appropriate split collar is crucial to ensure optimal performance in different environments. Here’s where to find tutorials and guidance:
- 1. Manufacturer Websites: Many split collar manufacturers provide resources on their websites, including selection guides. These guides often consider factors like temperature, humidity, and chemical exposure to help you choose the right collar for your specific environment.
- 2. Online Engineering Communities: Engineering forums and communities frequently discuss the selection of components, including split collars. You can ask questions and gather insights from experienced engineers regarding environmental considerations.
- 3. YouTube and Video Platforms: Video tutorials on platforms like YouTube can provide visual guidance on selecting split collars for specific environmental conditions. These videos may include real-world examples and case studies.
- 4. Technical Manuals and Guides: Manufacturers often include detailed technical manuals and guides with their products. These documents can provide in-depth information on selecting split collars based on environmental factors.
- 5. Industry Associations: Industry-specific associations and organizations may offer resources and publications that address the selection of components like split collars for particular environments, such as aerospace, marine, or food processing.
- 6. Online Retailers: Some online retailers provide selection tools and guidelines to help customers choose the right split collar based on environmental conditions. These tools often include filter options for material and environment type.
- 7. Engineering Schools and Institutions: Educational institutions may offer courses or seminars that cover component selection, including split collars, for various environments. Check with local universities or technical schools for educational resources.
- 8. Supplier Consultation: Contacting split collar suppliers directly can be a valuable resource. They can provide expert advice and recommendations based on your specific application and environmental challenges.
- 9. Online Articles and Blogs: Technical websites and engineering blogs may feature articles that discuss the selection of split collars in different environments. These articles often provide practical insights and tips.
- 10. Webinars and Seminars: Look for webinars and seminars conducted by industry experts and suppliers. These events may cover the selection process and considerations for split collars in varying environmental conditions.
When selecting split collars based on environmental conditions, consider factors such as temperature, moisture, chemicals, abrasion, and exposure to corrosive elements. It’s essential to choose collars that are compatible with the specific challenges your machinery or equipment will face in its operating environment.
Can you provide recommendations for cost-effective split collars catering to different budget constraints?
Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:
- 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
- 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
- 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
- 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
- 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
- 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
- 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
- 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
- 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.
When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.
What are the key differences between split collars and other types of shaft collars like set-screw collars?
Split collars and set-screw collars are both used to secure components on shafts, but they have several key differences that impact their performance and application. Here are the main differences between these collar types:
- 1. Design: Split collars have a two-piece design with a break, allowing them to be easily installed and removed without disassembling other components. Set-screw collars are one-piece collars with a threaded set screw that clamps onto the shaft.
- 2. Installation: Split collars are typically easier to install and remove because they don’t require tools. Set-screw collars, on the other hand, require tools like Allen wrenches to tighten the set screw against the shaft.
- 3. Reusability: Split collars are generally more reusable. They can be removed and reinstalled multiple times without damaging the collar or shaft. Set-screw collars can cause damage to the shaft over time, making them less reusable.
- 4. Shaft Damage: Set-screw collars can mar or deform the shaft due to the pressure applied by the set screw. Split collars distribute pressure more evenly, reducing the risk of shaft damage.
- 5. Precision: Split collars provide precise positioning on the shaft and are ideal for applications that require accurate alignment of components. Set-screw collars may have less precision due to the set screw’s nature.
- 6. Holding Power: Set-screw collars often provide higher holding power and are suitable for applications with significant loads and torque. Split collars may have slightly lower holding power in comparison.
- 7. Space Requirements: Split collars are more space-efficient as they do not require additional space beyond their own length. Set-screw collars may need extra space to accommodate the set screw and tools for installation and removal.
- 8. Maintenance: Split collars simplify maintenance tasks by allowing quick access to the shaft. In contrast, set-screw collars may require more time and effort to disassemble and reassemble equipment for maintenance.
- 9. Material: Both split collars and set-screw collars are available in various materials, including steel, aluminum, and plastic. Material choice depends on the specific application requirements.
- 10. Cost: In general, split collars are more cost-effective due to their ease of use and reusability. Set-screw collars may be slightly more expensive, considering the cost of tools and potential shaft damage.
The choice between split collars and set-screw collars depends on the specific application’s requirements, including precision, reusability, holding power, and ease of maintenance. It’s essential to consider these differences when selecting the right type of collar for your application.
editor by CX 2024-03-30
China Top quality shaft collar/set screw collar/lock collar quick shaft collar aluminium
Condition: New
Warranty: 1 Year
Applicable Industries: Building Material Shops, Advertising Company
Weight (KG): 0.1
Showroom Location: None
Video outgoing-inspection: Not Available
Machinery Test Report: Provided
Marketing Type: Ordinary Product
Warranty of core components: 1 Year
Core Components: None
Structure: Rigid
Material: Stainless Steel, Aluminum, Carbon Steel
Coatings: Black Oxide;Stainless;Aluminum
Torque Capacity: None
Model Number: Shaft collar-620b
Item: Shaft Collar
Material Capabilities:: Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metal
Micro Machinin: Micro Machining
Application: Machinery Automation
MOQ: 50
Payment: 30% advance
Tolerance: +-0.05mm or more
Size: OEM, ODM
Quality assurance: Yes, unqualified refund
Delivery Time: 10-15 days
Packaging Details: 1. Surface Protective Film + Heat Shrink Film 2. EPE Film for Each Piece Film+ Heat Shrink 3. Wooden pallet in extra charge 4. As per customers requirements.
Port: HangZhou,HangZhou,ZheJiang
Specification
| item | value |
| Condition | New |
| Warranty | 1 Year |
| Applicable Industries | Building Material Shops, Advertising Company |
| Weight (KG) | 0.1 |
| Showroom Location | None |
| Video outgoing-inspection | Not Available |
| Machinery Test Report | Provided |
| Marketing Type | Ordinary Product |
| Warranty of core components | 1 Year |
| Core Components | None |
| Structure | Rigid |
| Material | Stainless Steel, Aluminum, Carbon Steel |
| Coatings | Black Oxide;Stainless;Aluminum |
| Torque Capacity | None |
| Model Number | Shaft collar-620b |
| Place of Origin | China |
| ZheJiang | |
| Brand Name | JB |
| Item | Shaft Collar |
| Material Capabilities: | Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metal |
| Micro Machinin | Micro Machining |
| Application | Machinery Automation |
| MOQ | 50 |
| Payment | 30% advance |
| Tolerance | +-0.05mm or more |
| Size | OEM, ODM |
| Quality assurance | Yes, unqualified refund |
| Delivery Time | 10-15 days |
What Is a Shaft Collar?
A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.
Sizes
There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.
Functions
A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.
Types
There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Dimensions
Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.
Stainless steel
A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
editor by czh2023-02-09
China Top quality shaft collar/set screw collar/lock collar quick shaft collar balls
Condition: New
Warranty: 1 Year
Applicable Industries: Building Material Shops, Advertising Company
Weight (KG): 0.1
Showroom Location: None
Video outgoing-inspection: Not Available
Machinery Test Report: Provided
Marketing Type: Ordinary Product
Warranty of core components: 1 Year
Core Components: None
Structure: Rigid
Material: Stainless Steel, Aluminum, Carbon Steel
Coatings: Black Oxide;Stainless;Aluminum
Torque Capacity: None
Model Number: Shaft collar-620b
Item: Shaft Collar
Material Capabilities:: Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metal
Micro Machinin: Micro Machining
Application: Machinery Automation
MOQ: 50
Payment: 30% advance
Tolerance: +-0.05mm or more
Size: OEM, ODM
Quality assurance: Yes, unqualified refund
Delivery Time: 10-15 days
Packaging Details: 1. Surface Protective Film + Heat Shrink Film 2. EPE Film for Each Piece Film+ Heat Shrink 3. Wooden pallet in extra charge 4. As per customers requirements.
Port: HangZhou,HangZhou,ZheJiang
Specification
| item | value |
| Condition | New |
| Warranty | 1 Year |
| Applicable Industries | Building Material Shops, Advertising Company |
| Weight (KG) | 0.1 |
| Showroom Location | None |
| Video outgoing-inspection | Not Available |
| Machinery Test Report | Provided |
| Marketing Type | Ordinary Product |
| Warranty of core components | 1 Year |
| Core Components | None |
| Structure | Rigid |
| Material | Stainless Steel, Aluminum, Carbon Steel |
| Coatings | Black Oxide;Stainless;Aluminum |
| Torque Capacity | None |
| Model Number | Shaft collar-620b |
| Place of Origin | China |
| ZheJiang | |
| Brand Name | JB |
| Item | Shaft Collar |
| Material Capabilities: | Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metal |
| Micro Machinin | Micro Machining |
| Application | Machinery Automation |
| MOQ | 50 |
| Payment | 30% advance |
| Tolerance | +-0.05mm or more |
| Size | OEM, ODM |
| Quality assurance | Yes, unqualified refund |
| Delivery Time | 10-15 days |
How to Choose the Right Shaft Collar
A shaft collar is a small, inexpensive machine component that serves a variety of purposes in power transmission. It is most commonly used in gearboxes and motors. It can serve as a mechanical stop, bearing face, or locating component. Its simple design makes it easy to install. Here are some of the most common types and their functions.
Function
Shaft collars are an important part of many mechanical systems. These devices hold mechanical components on a shaft and also help mount shafts on flat surfaces. They are available in many different styles, sizes, and materials. Selecting the right shaft collar is essential in preventing damage to components. Stafford Manufacturing, a leading manufacturer of shaft collars and other related mechanical components, can help you choose the right one for your application.
There are two main types of shaft collars. The first is the Heavy Duty type. It has a larger outer diameter and wider opening. While this may seem to increase holding power, the problem with that is that it can reduce the amount of space the collar has on the shaft. On the other hand, the Thin Line type is similar, but is made with smaller outer diameters. Another type is the Threaded Bore shaft collar. These shaft collars offer exceptional axial holding power, and are designed to protect threaded shafts without causing any damage.
A shaft collar has many uses and is typically used in industrial applications. It can act as a spacer and to stop shaft movement in reciprocating applications. It can also be used to align and position parts of automation machinery.
Types
There are several different types of shaft collars. These components are critical for a variety of applications, and their design plays a large role in the performance of the resulting product. To select the most appropriate collar, designers must consider several factors, including the style, material, bore size, and geometry of the shaft. Many manufacturers provide performance data, and users can contact them for assistance.
There are many different types of shaft collars, which make it important to understand how each one works and what applications they can serve. Fortunately, shaft collars are easy to install and require little maintenance. Whether you need to secure industrial railings or position medical equipment, shaft collars are a versatile component that can be tailored to meet your needs.
One type of shaft collar is the locking collar. This type of shaft collar has a threaded end that is designed to mate with spindle bearings. They offer an increased TIR than standard shaft collars and allow for precise preload control. They also feature slots for spanner wrenches.
Sizes
Shaft collars come in a variety of sizes. You can get a small diameter shaft collar for small equipment, or a large diameter shaft collar for larger equipment. Both styles are made from solid steel, and they come in several thicknesses. You can choose between one-half inch and six-inch collars, depending on your needs.
There are no specific standards for shaft collars, but most manufacturers have similar designs. They’re either single-point faced or double-split, and can be fine or coarse threaded. They’re often used as mechanical stops, bearing faces, or as locating components. Their bore is either fine or coarse, and their outside diameter and width are determined by the shaft diameter.
Shaft collars are commonly found in mechanical and automation equipment. These ring-shaped devices hold motor components, sprockets, and bearings in place. They also allow them to be adjusted and positioned precisely. A shaft collar is often used to connect the end of a shaft to a mechanical stop.
Another type of shaft collar is called a set collar. It has a recessed area for a screw to bite into a shaft. These collars are perfect for holding sprocket hubs, bearings, and spacers. They can also be used as a rigid coupling.
Cost
When choosing a shaft collar, consider its intended application and cost. Some shaft collars are very expensive while others are quite affordable. Choose one that meets the needs of your assembly. If you’re using the shaft collar infrequently, a clamp style or a set screw style may be a better choice. Then, you can easily adjust or disassemble it with just a few tools. If you’re using it more frequently, choose a two-piece shaft collar.
The material of the shaft collar is also an important consideration. Steel and stainless steel are common choices. While both materials are strong and durable, steel tends to have better holding power. However, aluminum shaft collars are lighter and provide better strength-to-weight ratio. The type of material you choose depends on the amount of corrosion protection you need, and whether you’ll need the collar to resist extreme temperatures. If the shaft collar is going to be used in a hot environment, you may want to go with a titanium collar.
There are many different sizes and types of shaft collars. The type of collar you choose depends on the specific application and the system it’ll be used in. Consider the dimensions of your shaft, the material of the shaft, and the length of the shaft to find the right fit. If you’re not sure what size you need, ask a manufacturer for help.
Placement on shaft
In some applications, the placement of the shaft collar can be critical to the overall performance of the machine. The collar’s design must take many factors into account, including material, style, bore size, and shaft geometry. If a user is uncertain of the proper placement of their collar, they should refer to the manufacturer’s website for guidance.
While shaft collars may look simple, they’re actually essential mechanical components that are used in almost every type of machinery. Despite their ubiquitous use in every industry, they are often underappreciated due to their complexity. Many people aren’t aware of their importance or the various types of collars available. This shaft collar guide will provide detailed information to help you find the right shaft collar for your specific application.
The surface treatment of the shaft collar is another important factor that contributes to its holding power. The most common treatment is a black oxide finish. This finish enhances screw torque while preserving the frictional properties of the bore. This finish can be further optimized by applying light oil to the screw. Zinc plating is also a good option for shaft collars. This material offers better corrosion resistance, but can reduce holding power.
Clamp style
A clamp style shaft collar is a simple and effective tool for securing shafts in machine tools. Its two-piece design allows for quick and easy positioning adjustments and has greater holding power than set screw collars. In addition, its friction-based connection maintains ease of use and prevents shaft damage. This type of collar is also more corrosion resistant than set screw collars.
There are several different types of shaft collars, including single and double split collars. Single-piece clamp collars are anchored into the shaft with a single tangential screw, whereas double-piece collars are anchored to the shaft with two socket cap screws. The latter type provides more stability and axial holding power and is suitable for rotating assemblies. A single or double-piece clamp collar can also be threaded to allow for precise positioning along the shaft. Its internal threads also provide enhanced support for high axial loads and act as a positive mechanical stop.
There are different types of shaft collars, each with its own set of advantages and disadvantages. A set-screw collar may be preferred over a clamp-style shaft collar, but it’s not the only choice. A set-screw collar can severely mar the shaft and can prevent fine adjustments. However, it is a good idea to use the torque wrench when tightening a shaft collar.
Zinc plated
Zinc plated shaft collars are available in a variety of sizes. They are precision machined from cold finished steel bar stock and zinc plated for corrosion resistance. They are also very attractive. They are made in the USA. Whether you need a zinc-plated shaft collar for a simple repair or a more complicated installation, Lovejoy has the right solution for your needs.
The CZPT MSP-12-FZ two-piece shaft collar has a 12mm bore, 28mm OD, and 11mm width. Its clamp style design allows you to easily install and remove the shaft collar. It is easily adjustable and is stamped with the CZPT name.
editor by czh2023-02-08
China Top quality shaft collar/set screw collar/lock collar quick clamping shaft collar
Condition: New
Warranty: 1 Year
Applicable Industries: Building Material Shops, Advertising Company
Weight (KG): 0.1
Showroom Location: None
Video outgoing-inspection: Not Available
Machinery Test Report: Provided
Marketing Type: Ordinary Product
Warranty of core components: 1 Year
Core Components: None
Structure: Rigid
Material: Stainless Steel, Aluminum, Carbon Steel
Coatings: Black Oxide;Stainless;Aluminum
Torque Capacity: None
Model Number: Shaft collar-620b
Item: Shaft Collar
Material Capabilities:: Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metal
Micro Machinin: Micro Machining
Application: Machinery Automation
MOQ: 50
Payment: 30% advance
Tolerance: +-0.05mm or more
Size: OEM, ODM
Quality assurance: Yes, unqualified refund
Delivery Time: 10-15 days
Packaging Details: 1. Surface Protective Film + Heat Shrink Film 2. EPE Film for Each Piece Film+ Heat Shrink 3. Wooden pallet in extra charge 4. As per customers requirements.
Port: HangZhou,HangZhou,ZheJiang
Specification
| item | value |
| Condition | New |
| Warranty | 1 Year |
| Applicable Industries | Building Material Shops, Advertising Company |
| Weight (KG) | 0.1 |
| Showroom Location | None |
| Video outgoing-inspection | Not Available |
| Machinery Test Report | Provided |
| Marketing Type | Ordinary Product |
| Warranty of core components | 1 Year |
| Core Components | None |
| Structure | Rigid |
| Material | Stainless Steel, Aluminum, Carbon Steel |
| Coatings | Black Oxide;Stainless;Aluminum |
| Torque Capacity | None |
| Model Number | Shaft collar-620b |
| Place of Origin | China |
| ZheJiang | |
| Brand Name | JB |
| Item | Shaft Collar |
| Material Capabilities: | Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metal |
| Micro Machinin | Micro Machining |
| Application | Machinery Automation |
| MOQ | 50 |
| Payment | 30% advance |
| Tolerance | +-0.05mm or more |
| Size | OEM, ODM |
| Quality assurance | Yes, unqualified refund |
| Delivery Time | 10-15 days |
Types of Shaft Collars
A shaft collar is a simple machine component that plays a critical role in power transmission. It is typically found in gearboxes and motors, and serves as a bearing face, mechanical stop, and locating component. Its simple design makes it easy to install and use. Its various functions make it a useful machine part for many applications.
Set screw shaft collars
Set screw shaft collars are used in many different applications and can be manufactured in a variety of materials. Typical materials include carbon steel, stainless steel, platinum, silver, nylon, polysulphone, PTFE, and PVC. Collars are easy to install and adjust. A variety of secondary services are available, including internal forming, chroming, and passivating.
Set screw shaft collars come in different styles, including standard collars, quick-release collars, split collars, and threaded collars. They can be purchased in standard and metric sizes, and are available in a variety of finishes. Standard collars are available in steel and stainless steel and have a zinc plated or black oxide finish.
Set screw shaft collars are an excellent choice for holding power transmission components in place and limiting shaft movement. They are held in place by a set screw that digs into the shaft material, providing holding power. They are available in both 303 and 316 Stainless Steel, making them a reliable and efficient choice for a variety of applications.
Clamping-style shaft collars
Clamp-style shaft collars are a versatile alternative to set-screw collars. They eliminate the problems associated with the set-screw collar, such as the possibility of shaft damage. They also lock in place by compressing against the shaft. This method distributes the force on the collar and shaft evenly, creating a stronger holding power.
Shaft collars are manufactured by many companies. You can buy them in-store or online, but it is important to buy from a reputable manufacturer. Many counterfeit collars endanger the life of your machine. Choosing a quality collar will help you avoid costly and time-consuming machine breakdowns.
Clamping-style shaft collars come in a variety of sizes and types. Some of them have a hex or D-bore. Some have circular grooves to assist with installation. They can be found in bore sizes from 1/4″ to one inch. They are often used for mounting gears, sprockets, and bearings.
Two-piece clamp collars are an excellent choice for high-load applications. They have improved clamping force and impressive holding power, and can be easily installed without major disassembly. Two-piece clamp collars can also be designed with a keyway to secure a keyed shaft. There are also special double-wide clamp collars for high axial load applications.
Another type of shaft collar is the quick clamping collar. It is an excellent choice for applications where you want to make frequent setup and adjustments. It allows for easy adjustments with minimal tools. Quick clamping collars feature a cam lever and a clamping lever. They are convenient and highly flexible, making them ideal for use in many industries.
Single split shaft collars
A single split shaft collar is designed to fit one shaft and eliminate two pieces. This makes installation and disassembly easy, reducing labor and downtime. It also uses a full seating torque of the set screws to distribute forces evenly around the shaft circumference, providing stronger holding power. It can be used on a wide range of rotating equipment.
Single split shaft collars are available from CZPT Products. They are a common, high-quality way to secure a shaft. They wrap around the shaft for a secure and tight fit. They are also a versatile option that can be easily removed. These collars can be used on both hard and soft standard round shafts. They provide superior grip compared to solid collars, provide tremendous axial force, and minimize shaft distortion.
Single split shaft collars are one of the many types of bearing shaft locking collars. They are made of EN8 steel, and come with a locking setscrew. This makes installing the collar quick and easy. The collar is available in many sizes, including small, medium, and large. If you do not find the right fit, you can also have one custom-made.
These collars are commonly used for mounting fixtures, sensors, and other assemblies. They are available in two-piece and one-piece styles, and have higher holding power than standard shaft collars. They are available in a wide range of materials, including 1215 lead-free steel, 303 stainless steel, and lightweight 2024 aluminum.
Aluminum shaft collars
The CZPT company produces Aluminum shaft collars for a variety of applications. These shaft collars feature a proprietary manufacturing process to ensure accurate face-to-bore perpendicularity. This helps to improve clamping forces and installation fit. Each collar features the CZPT name stamped on it, and the collar is finished with a black oxide process to achieve a fine glossy finish. The shaft collars are available in a variety of bore sizes and styles, and can be ordered in single or two-piece styles. Additionally, they are manufactured with a high-grade forged screw, which ensures the highest quality.
Aluminum shaft collars can be customized to fit your needs. Several accessories can be added to the shaft collar, such as steel mending plates. Those who need extra load capacity can select a keyed shaft collar. They are also available in lightweight styles. These shaft collars are easy to install and disassemble, and are made from two-piece aluminum for ease of installation.
Choosing the right shaft collar material is critical to the success of your application. You should consider steel, stainless steel, or aluminum for the best corrosion resistance. Steel is stronger and offers better holding power, while aluminum offers a lower weight and a favorable strength-to-weight ratio. When selecting shaft collars, it is important to take into consideration the corrosion resistance of each material. For example, carbon steel shaft collars will not be as corrosion resistant as aluminum shaft collars, but they are lighter and have a good hold power.
Carbon steel shaft collars
Carbon steel shaft collars are a versatile solution to holding bearings in place. They are available in a range of diameters and styles to meet your application needs. They can be used for many different applications, from aerospace and military applications to marine and automotive applications. These collars are available in a variety of materials, including carbon steel, aluminum, and stainless steel.
Carbon steel shaft collars are a cost-effective alternative to stainless steel shaft collars. CZPT manufactures lead-free carbon steel shaft collars, and they are also available with RoHS-compliant yellow zinc plating. Zinc plating is less expensive than stainless steel and is an excellent anti-corrosive option. CZPT yellow zinc collars are plated by a trivalent process rather than a non-compliant hexavalent process.
Shaft collars are available in both metric and inch bore sizes. They can be used for a variety of applications and are typically available in sizes ranging from 1/4″ to three inches. They are also available with metric screws in a range of sizes, which are useful for retrofitting equipment.
Shaft collars are available in a variety of materials, including carbon steel, 303 stainless steel, and aluminum. Some options feature threads and can be welded or bolted to shafts. For more advanced applications, aluminum threaded shaft collars can be used. They are often used for mounting sensors, fixtures, and other assemblies. They come in several styles, such as double-wide, heavy-duty, and threaded.
Hinge shaft collars
Hinge shaft collars are fastening devices that secure shafts or axles. They come in a wide range of sizes, shapes, and materials. These collars can be used in a wide range of applications, including non-rotary applications. They can be manufactured in stainless steel, 1018 steel, aluminum, and brass.
Shaft collars are simple to use but can perform a variety of functions. Their primary functions include holding components in place, locating components on a shaft, and establishing attachment between the shaft and another component. To choose the right collars for a specific application, designers should consider the design, style, materials, bore size, and geometry of the shaft. They should also consider any limitations or requirements associated with the application.
Hinge shaft collars are available in round and square bores. They are most commonly used in agricultural applications. Their size makes them easy to install, and their design makes them suitable for both large and small shafts. They are also used in situations where shafts are not easily accessible. Some types of shaft collars feature flat surfaces, which are great for mounting applications and splitting hubs.
Heavy duty shaft collars are also available. These collars have larger outer diameters, wider bores, and larger screw diameters. They are manufactured from lead-free steel with a proprietary black oxide finish.
editor by czh