Product Description
Jingbang manufactures shaft collars in multiple styles to fit shafts ranging from 1/8″ to 6″ and 3mm to 150mm. They are made from select qualified bar stock in 303 & 316 stainless steel, black oxide and zinc plated carbon steel, high-strength aluminum, and engineered plastic. Our shaft collars have precisely controlled face to bore perpendicularity (identified by the grooved face) TIR ≤ .002″ (.05mm) with tighter tolerances on bearing locknuts. Perpendicularity is critical for alignment when a shaft collar is used as a load-bearing face, mechanical stop, or for mounting components. And we can also engrave the LOGO according to customer requirements
| Product Name | shaft Coupling |
| Size | 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements. |
| Accept Material | AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc. |
|
Accept Finish |
Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements. |
| Type | One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw |
| Standard | Metric, imperial |
| Packing Service | We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization. |
| Sample Service | Free samples will be sent to you after confirming the order, and we will charge a sample fee for some products with high value. |
| We have stock of the following products, please contact us for the price! | ||
| ONE-PIECE: Carbon steel and black oxide
|
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| TWO-PIECES: Carbon steel and black oxide |
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| SET-SCREW: Carbon steel and black oxide |
Bore size:
8mm,10mm,13mm |
|
CUSTOM DESIGNS
As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.
Materials & Finishs
Packaging & Shipping
We can also purchase and complete packaging according to customer requirements, such as blister boxes, rustproof paper, pearl cotton packaging, and we promise not to make a penny on extra packaging.
Production Process
Our Advantages
Company Profile
FAQ
| 1, How to ensure shaft Coupling every process’s quality? |
| Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products. |
| 2, shaft Coupling delivery time? |
| For shaft Coupling we have stock, within 15 days; If customized, according to your quantity, about 20-25days. |
| 3, What is your payment method? |
| Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges. |
| 4, Can you provide shaft Coupling sample? |
| Sure, for stocked shaft Coupling, we will provide free shaft Coupling samples and you will be charged for shipping. |
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard Or Nonstandard: | Standard or Customized |
|---|---|
| Shaft Hole: | Standard or Customized |
| Torque: | 70-80N.M |
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) | Order Sample On request
|
|---|
| Customization: |
Available
| Customized Request |
|---|
Different Types of Shaft Collars and How to Choose the Right One For Your Needs
A shaft collar is a simple machine component, but its role is crucial in a variety of power transmission applications. It is most commonly found in gearboxes and motors. Its simple design makes it a relatively easy component to install. In addition to being useful for bearing faces, shaft collars are also used as mechanical stops.
Single split shaft collars
Single split shaft collars are a common design choice for industrial applications. They provide easy installation and disassembly, reducing downtime and labor. Unlike traditional collars, they use full seating torque of set screws, resulting in even distribution of forces along the shaft circumference. In addition, they provide stronger holding power.
Single split shaft collars are available in a variety of sizes and materials. They are typically made of stainless steel, alloyed steel, or nylon. They are available with a black oxide finish or a smooth finish. In addition, they can be manufactured to custom sizes. The benefits of shaft collars manufactured by Power Rite are the high quality of their materials and the close tolerances of their manufacturing process.
Single split shaft collars are available in D-bore or hex bore configurations. They are designed to fit shafts with diameters from 1/4″ to 6″. Some of these types also have a proprietary black oxide finish. Single split shaft collars can be manufactured with a range of materials, including 303 stainless steel and 1215 lead-free steel. They can also be made with engineered plastic.
Single split shaft collars are an excellent choice for applications where accurate positioning is essential. These collars can be easily installed and removed without removing any of the shaft components. They feature double grub screws to help tighten the clamp around the shaft. This feature makes installation and removal easier and reduces downtime.
Single split shaft collars are also available in a lightweight style for applications where space is an issue. While these collars are ideal for light-duty applications, they are not ideal for heavy-duty environments. Single split shaft collars are generally made of a softer material, such as steel. They have high torque capacities and hold securely around a shaft. However, their high holding power and low friction means they can damage a shaft or cause indentations that make repositioning the shaft difficult.
Clamp-style shaft collars are another option for tougher installations. This type offers more clamping power than a one-piece shaft collar. They come in either a one-piece or two-piece design, and can be installed by hand.
Set screw collars
Set screw collars are used to secure shafts. They are available in a variety of sizes and materials. Available options include hex socket, cup point, and 3A thread screws. They are suitable for a variety of industries, including food, wood, and chemical. A distributor of set screw collars can custom-design them to meet the specifications of a given application.
There are many different types of shaft collars, which include socket set screw collars, 2-hole set screw collars, and metric and stainless steel collars. In addition to these, you can also find corrosion-resistant set screw collars with a black oxide finish. These collars are ideal for industrial and commercial applications and are RoHS compliant.
Set screw collars are the most cost-effective option for shaft collars. They also offer lightweight options for applications where space is at a premium. Additionally, they can be equipped with a second screw positioned at 90 degrees to provide additional load capacity. They also come with a keyway to accommodate keyed shafts. These collars provide a reliable solution for securing shafts in a variety of applications.
Compared to set screw collars, clamp-style collars are easier to install and have greater holding power. They are available in one and two-piece versions. Clamp style collars are designed to lock onto a shaft while not damaging it. In addition, they are easily removed and reinstalled. They can be used in a variety of settings, including in guiding systems and bombsights.
Set screw shaft collars are an excellent choice for applications where precision is important. They prevent shafts from moving and hold power transmission components in place. The set screw collar is set in place with a grub screw or set screw. The screw driver can adjust the set screw to achieve the desired position.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple yet effective way to secure shafts. These collars have an eccentric lever that generates a locking force on the shaft. They are easy to install and remove and are manufactured with an aluminum design. In addition, these collars have a low mass inertia value. They are available in both one-piece and two-piece styles. Both styles have outer diameter flats for mounting other components.
The Quick-clamp shaft collars are resilient and feature a flush handle. They are easy to install and adjust, eliminating the need for tools and reducing production downtime. Another feature of these collars is that they have a high-strength tension adjustment screw that ensures compatibility with a wider range of shaft tolerances. These collars also have an axial holding power adjustment screw.
CZPT manufactures two types of quick-clamp shaft collars. One type has a cam lever that sits flush with the outside diameter and is finger-actuated. The other type is a clamp-style collar with a tension-adjustment screw. This design is better suited to low-rpm applications, or for frequent changeovers.
Choosing the right shaft collar for your application
Shaft collars play a key role in many industrial applications, and choosing the correct one is critical. They need to be designed properly and have the appropriate performance characteristics to ensure safe and effective operation. In this article, we will look at the different types of shaft collars and how to choose the right one for your needs. Typically, shaft collars are made from steel or aluminum, coated with zinc or another corrosion resistant material. But they can also be made from non-metallic materials.
Shaft collars come in a variety of shapes and materials, and the right one for your application will depend on these features. The key factors to consider are the material, holding power, and surface treatment, and their alignment with your application specifications. The shaft collars that fit your application best are often highly customizable, so it is important to determine the exact specifications for your application.
Shaft collars are simple and versatile components that are used to secure bearings on a shaft. They also serve as mechanical stops and can help to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, medical instruments, and other applications. They are available in a wide variety of styles, and can be used for nearly any application.
The type of shaft collar you choose will depend on the application and the type of machine. A heavier duty shaft collar will provide better vibration and shock resistance. These collars are typically designed for off-road or mining applications, and can be made of heavy-duty steel. They also provide more holding power, as double-wide shaft collars can provide an additional 25% of holding power.
When choosing a shaft collar, it’s important to consider the application and the required level of maintenance. Some assemblies will only need minor adjustments, while others require frequent disassembly. A two-piece shaft collar is a better option for assemblies that will have to be removed often.
editor by CX 2023-05-11
China Aluminum Clamp Screw Rigid Shaft Coupling Bore 12 22 shaft collar axial load
Product Description
5-6mm bore diameter OD16mm L16mm wholesale straightforward shaft hard quick motor rigid coupling
Product Description
Mighty can generate full series of Tyre CouplingThe objective of the coupling is to hook up 2 shafts of distinct mechanisms (the driving axis and the driven axis) to rotate with each other and transfer torque.
Substance: Aluminum or stainless steel
ore kind: Finished Bore/Inventory Bore
| Setscrew Sort | Clamp Sort |
| Rigid Coupling(RC Sequence) | Rigid Coupling(RC Series) |
Other Sort of Couplings:
Firm Info
MIGHTY, a manufacturer belongs to SCMC Corp. which is a wholly point out-owned enterprise set up in 1980, is specialized in creating precision mechanical energy transmission items. After a long time of difficult work, Mighty has already acquired the certificate of ISO9001:2000 and become a holding company of 3 manufacturing factories.
Mighty’s goods are largely exported to Europe, America and Middle East market. With the leading-position administration, skilled technical support and abundant export knowledge, Mighty has established lasting and stable company partnership with a lot of globe famous organizations and has acquired good status from throughout the world customers in worldwide sales.
Equipment: sawing device, CNC Lathe, drilling machine, hobbing equipment, punch machine, milling machine, gear shaper, grinding machine, machining centre, etc.
Trade Demonstrate: PTC Asia, Canton Fair, Hannover Messe, IFPE
Major Merchandise:
Timing belt pulleys, timing bars, timing belt clamping plates.
Locking factors and shrink discs: could be option for Ringfeder, Sati, Chiaravalli, BEA, KBK, Tollok, and so on.
V belt pulleys and taper lock bush.
Sprockets, idler, and plate wheels.
Gears and racks: spur equipment, helical gear, bevel gear, worm gear, equipment rack.
Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, normex coupling, FCL coupling, GE coupling, rigid and flexible coupling, jaw coupling, disc coupling, multi-beam coupling, common joint, torque limiter, shaft collars.
Forging, Casting, Stamping Parts.
Other customized power transmission products and Machining Parts (OEM).
Software
1. Engineering: machine resources, foundry equipments, conveyors, compressors, painting methods, and so forth.
two. Prescription drugs& Meals Processing: pulp mill blowers, conveyor in warehouse, agitators, grain, boiler, bakery machine, labeling machine, robots, and many others.
three. Agriculture Industries: cultivator, rice winnower tractor, harvester, rice planter, farm tools, and many others.
four. Texitile Mills: looms, spinning, wrappers, large-pace automobile looms, processing machine, twister, carding machine, ruler calendar machine, higher velocity winder, etc.
five. Printing Machinery: newspaper press, rotary machine, display printer machine, linotype device offset printer, etc.
6. Paper Industries: chipper roll grinder, lower off noticed, edgers, flotation mobile and chips saws, and many others.
7. Creating Design Equipment: buffers, elevator flooring polisher mixing device, vibrator, hoists, crusher, and so forth.
8. Workplace Equipments: typewriter, plotters, digicam, funds generate, cash sorting machine, knowledge storage equipment, and so forth.
9. Glass and Plastic Industries: conveyor, carton sealers, grinders, creeper paper producing device, lintec backing, and so on.
ten. Home Appliances: vacuum cleaner, laundry equipment, icecream device, stitching equipment, kitchen area equipments, and many others.
FAQ
Q: Are you buying and selling organization or company ?
A: We are manufacturing unit.
Q: How lengthy is your supply time?
A: Usually it is 5-ten times if the items are in stock. or it is 15-twenty days if the products are not in inventory, it is according to amount.
Q: Do you give samples ? is it cost-free or extra ?
A: Yes, we could provide the sample for totally free cost but do not shell out the expense of freight.
Q: What is your phrases of payment ?
A: Payment=1000USD, thirty% T/T in progress ,harmony ahead of shippment.
If you have another concern, pls feel free to make contact with us as below:
Contacts
We warmly welcome buddies from domestic and overseas arrive to us for enterprise negotiation and cooperation for mutual gain. To source clients exceptional high quality products with very good price and punctual shipping time is our obligation.
Any question or inquiry, pls contact us without hesitate, we assure any of your inquiry will get our prompt focus and reply!
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 16 mm |
| Torque: | 0.3-0.6 N.M |
| Bore Diameter: | 4-6 mm |
| Speed: | 18000 R/M |
| Structure: | Rigid |
###
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Setscrew Type | Clamp Type |
| Rigid Coupling(RC Series) | Rigid Coupling(RC Series) |
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 16 mm |
| Torque: | 0.3-0.6 N.M |
| Bore Diameter: | 4-6 mm |
| Speed: | 18000 R/M |
| Structure: | Rigid |
###
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Setscrew Type | Clamp Type |
| Rigid Coupling(RC Series) | Rigid Coupling(RC Series) |
How to Choose the Right Shaft Collar
A shaft collar is a small, inexpensive machine component that serves a variety of purposes in power transmission. It is most commonly used in gearboxes and motors. It can serve as a mechanical stop, bearing face, or locating component. Its simple design makes it easy to install. Here are some of the most common types and their functions.
Function
Shaft collars are an important part of many mechanical systems. These devices hold mechanical components on a shaft and also help mount shafts on flat surfaces. They are available in many different styles, sizes, and materials. Selecting the right shaft collar is essential in preventing damage to components. Stafford Manufacturing, a leading manufacturer of shaft collars and other related mechanical components, can help you choose the right one for your application.
There are two main types of shaft collars. The first is the Heavy Duty type. It has a larger outer diameter and wider opening. While this may seem to increase holding power, the problem with that is that it can reduce the amount of space the collar has on the shaft. On the other hand, the Thin Line type is similar, but is made with smaller outer diameters. Another type is the Threaded Bore shaft collar. These shaft collars offer exceptional axial holding power, and are designed to protect threaded shafts without causing any damage.
A shaft collar has many uses and is typically used in industrial applications. It can act as a spacer and to stop shaft movement in reciprocating applications. It can also be used to align and position parts of automation machinery.
Types
There are several different types of shaft collars. These components are critical for a variety of applications, and their design plays a large role in the performance of the resulting product. To select the most appropriate collar, designers must consider several factors, including the style, material, bore size, and geometry of the shaft. Many manufacturers provide performance data, and users can contact them for assistance.
There are many different types of shaft collars, which make it important to understand how each one works and what applications they can serve. Fortunately, shaft collars are easy to install and require little maintenance. Whether you need to secure industrial railings or position medical equipment, shaft collars are a versatile component that can be tailored to meet your needs.
One type of shaft collar is the locking collar. This type of shaft collar has a threaded end that is designed to mate with spindle bearings. They offer an increased TIR than standard shaft collars and allow for precise preload control. They also feature slots for spanner wrenches.
Sizes
Shaft collars come in a variety of sizes. You can get a small diameter shaft collar for small equipment, or a large diameter shaft collar for larger equipment. Both styles are made from solid steel, and they come in several thicknesses. You can choose between one-half inch and six-inch collars, depending on your needs.
There are no specific standards for shaft collars, but most manufacturers have similar designs. They’re either single-point faced or double-split, and can be fine or coarse threaded. They’re often used as mechanical stops, bearing faces, or as locating components. Their bore is either fine or coarse, and their outside diameter and width are determined by the shaft diameter.
Shaft collars are commonly found in mechanical and automation equipment. These ring-shaped devices hold motor components, sprockets, and bearings in place. They also allow them to be adjusted and positioned precisely. A shaft collar is often used to connect the end of a shaft to a mechanical stop.
Another type of shaft collar is called a set collar. It has a recessed area for a screw to bite into a shaft. These collars are perfect for holding sprocket hubs, bearings, and spacers. They can also be used as a rigid coupling.
Cost
When choosing a shaft collar, consider its intended application and cost. Some shaft collars are very expensive while others are quite affordable. Choose one that meets the needs of your assembly. If you’re using the shaft collar infrequently, a clamp style or a set screw style may be a better choice. Then, you can easily adjust or disassemble it with just a few tools. If you’re using it more frequently, choose a two-piece shaft collar.
The material of the shaft collar is also an important consideration. Steel and stainless steel are common choices. While both materials are strong and durable, steel tends to have better holding power. However, aluminum shaft collars are lighter and provide better strength-to-weight ratio. The type of material you choose depends on the amount of corrosion protection you need, and whether you’ll need the collar to resist extreme temperatures. If the shaft collar is going to be used in a hot environment, you may want to go with a titanium collar.
There are many different sizes and types of shaft collars. The type of collar you choose depends on the specific application and the system it’ll be used in. Consider the dimensions of your shaft, the material of the shaft, and the length of the shaft to find the right fit. If you’re not sure what size you need, ask a manufacturer for help.
Placement on shaft
In some applications, the placement of the shaft collar can be critical to the overall performance of the machine. The collar’s design must take many factors into account, including material, style, bore size, and shaft geometry. If a user is uncertain of the proper placement of their collar, they should refer to the manufacturer’s website for guidance.
While shaft collars may look simple, they’re actually essential mechanical components that are used in almost every type of machinery. Despite their ubiquitous use in every industry, they are often underappreciated due to their complexity. Many people aren’t aware of their importance or the various types of collars available. This shaft collar guide will provide detailed information to help you find the right shaft collar for your specific application.
The surface treatment of the shaft collar is another important factor that contributes to its holding power. The most common treatment is a black oxide finish. This finish enhances screw torque while preserving the frictional properties of the bore. This finish can be further optimized by applying light oil to the screw. Zinc plating is also a good option for shaft collars. This material offers better corrosion resistance, but can reduce holding power.
Clamp style
A clamp style shaft collar is a simple and effective tool for securing shafts in machine tools. Its two-piece design allows for quick and easy positioning adjustments and has greater holding power than set screw collars. In addition, its friction-based connection maintains ease of use and prevents shaft damage. This type of collar is also more corrosion resistant than set screw collars.
There are several different types of shaft collars, including single and double split collars. Single-piece clamp collars are anchored into the shaft with a single tangential screw, whereas double-piece collars are anchored to the shaft with two socket cap screws. The latter type provides more stability and axial holding power and is suitable for rotating assemblies. A single or double-piece clamp collar can also be threaded to allow for precise positioning along the shaft. Its internal threads also provide enhanced support for high axial loads and act as a positive mechanical stop.
There are different types of shaft collars, each with its own set of advantages and disadvantages. A set-screw collar may be preferred over a clamp-style shaft collar, but it’s not the only choice. A set-screw collar can severely mar the shaft and can prevent fine adjustments. However, it is a good idea to use the torque wrench when tightening a shaft collar.
Zinc plated
Zinc plated shaft collars are available in a variety of sizes. They are precision machined from cold finished steel bar stock and zinc plated for corrosion resistance. They are also very attractive. They are made in the USA. Whether you need a zinc-plated shaft collar for a simple repair or a more complicated installation, Lovejoy has the right solution for your needs.
The CZPT MSP-12-FZ two-piece shaft collar has a 12mm bore, 28mm OD, and 11mm width. Its clamp style design allows you to easily install and remove the shaft collar. It is easily adjustable and is stamped with the CZPT name.
editor by czh 2023-01-24
China Clamp Type Curved Jaw Coupling double split shaft collar
Item Description
CZPT Jaw couplings are designed as 3 piece comination, including 2 hubs and 1 elastomer produced of polyurethane. The cuved jaw fits CZPT the spider, which minimizes shock to the motor and other sensitive equipment .
Extensively utilised in numerous mechanical and hydraulic fields
Substantial precision in transmission and high rotating velocity.
Suited for vast selection of setting, with the higest temperature 280 diploma
Very good elasticity, hight power, corrosion resistant, wearable
No require to lubricate,peaceful operation
Fast and straightforward mounting and disassembly
| Product No. | Finished bore assortment | Exterior Diameter | Nominal Torque Nm |
| UTJC-14 | -sixteen | thirty | fifteen |
| UTJC-19 | -25 | 40 | 20 |
| UTJC-24 | -35 | 55 | 70 |
| UTJC-28 | -forty | 65 | one hundred ninety |
| UTJC-38 | -forty eight | 80 | 380 |
| UTJC-42 | -fifty five | ninety five | 530 |
| UTJC-forty eight | -62 | a hundred and five | 620 |
| UTJC-55 | -74 | one hundred twenty | 820 |
| UTJC-sixty five | -eighty | 135 | 1250 |
| UTJC-seventy five | -95 | a hundred and sixty | 2560 |
| UTJC-ninety | -110 | two hundred | 4800 |
Ubet Jaw coupling grooving variety is backlash totally free, employing screws following slotting to eliminate the clearance. This grooving type coupling is ideal for power transmission on main shaft, elevating platform and equipment device.
Substance: Alluminum for dimension below 42
Steel for measurement over 42
End: Organic or Anodizing
Dimension Selection: 19 to seventy five
Completed bore: according to ISO fit H7
Keyway width: in accordance to DIN 6885/one
The Tolerance of keyway is Js9
|
US $2.2 / Piece | |
5 Pieces (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Structure: | Flexible |
| Material: | Carbon Steel |
| Type: | Elastic Coupling |
| 92 Sh a: | Yello Elastomer |
| 95/98 Sh a: | Red Elastomer |
###
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Item No. | Finished bore range | Outside Diameter | Nominal Torque Nm |
| UTJC-14 | 0-16 | 30 | 15 |
| UTJC-19 | 0-25 | 40 | 20 |
| UTJC-24 | 0-35 | 55 | 70 |
| UTJC-28 | 0-40 | 65 | 190 |
| UTJC-38 | 0-48 | 80 | 380 |
| UTJC-42 | 0-55 | 95 | 530 |
| UTJC-48 | 0-62 | 105 | 620 |
| UTJC-55 | 0-74 | 120 | 820 |
| UTJC-65 | 0-80 | 135 | 1250 |
| UTJC-75 | 0-95 | 160 | 2560 |
| UTJC-90 | 0-110 | 200 | 4800 |
|
US $2.2 / Piece | |
5 Pieces (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Structure: | Flexible |
| Material: | Carbon Steel |
| Type: | Elastic Coupling |
| 92 Sh a: | Yello Elastomer |
| 95/98 Sh a: | Red Elastomer |
###
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Item No. | Finished bore range | Outside Diameter | Nominal Torque Nm |
| UTJC-14 | 0-16 | 30 | 15 |
| UTJC-19 | 0-25 | 40 | 20 |
| UTJC-24 | 0-35 | 55 | 70 |
| UTJC-28 | 0-40 | 65 | 190 |
| UTJC-38 | 0-48 | 80 | 380 |
| UTJC-42 | 0-55 | 95 | 530 |
| UTJC-48 | 0-62 | 105 | 620 |
| UTJC-55 | 0-74 | 120 | 820 |
| UTJC-65 | 0-80 | 135 | 1250 |
| UTJC-75 | 0-95 | 160 | 2560 |
| UTJC-90 | 0-110 | 200 | 4800 |
Shaft Collar
A shaft collar is a common machine component that provides mechanical support to shafts. It is found in motors and gearboxes and serves several important functions. Its design makes it an easy component to install. In addition to providing mechanical support to shafts, shaft collars can also serve as locating components and bearing faces.
Sizes
Shaft collars are complex components with several factors that determine their performance. Typical considerations include the style, materials used, bore size, and shaft geometry. Manufacturers typically have information on these factors on their websites. Users can also contact them for advice. These components are available in different sizes and types.
Shaft collars are available in a wide range of sizes, from 1/8 inch to six inches. They can also be re-bored if necessary. There are two main types of shaft collars. The basic one uses set screws, which may mar the shaft. The other type features a clamp screw and a hinge on one side. This eliminates the risk of losing screws.
The most common types of shaft collars are made from steel or aluminum. Plastic shaft collars are lightweight and inexpensive, but have reduced holding power. Steel shaft collars are more durable and hold their shape without bending. They also tend to be corrosion resistant. The steel grades used can have a big impact on their performance. For example, the 12L14 alloy is easier to machine, but does not do well in welding applications. Stainless steel shaft collars offer enhanced corrosion resistance, but reduced holding power. They are most commonly made from 304 stainless steel.
Shaft collars are an integral part of many mechanical systems. They are used to mount shafts onto flat surfaces and hold mechanical components in place. These accessories are available in a wide range of sizes and styles. Depending on the application, a shaft collar can be made to fit virtually any shaft.
The material used for shaft collars is also an important factor. The material of the shaft collar can make a big difference in the performance of the collar. The screw can be either flat or hex. The material will also determine the holding power. A screw with a hardened center will provide better holding power.
Another factor affecting the holding power of shaft collars is its surface treatment. The most common types are steel, black oxide, and zinc-plated. The latter is beneficial as it reduces the friction coefficient and enhances the holding power. Zinc-plated collars are better corrosion resistant than black oxide. However, the black oxide treatment is more effective because it prevents slippage.
Construction
Shaft collar construction involves the construction of a collar around an underground shaft. This structure consists of steel casing and concrete that extends below the surface of the ground. The concrete may be constructed using conventional or specialty cements. It may also contain accelerators and other additives to improve its holding strength. The concrete may also contain heavyweight or lightweight aggregates for optimal properties.
There are two main types of shaft collars. The double split collar is the most common type. It has a split design in the middle and is fastened using two allen head cap screws on each side. It has greater holding power than a solid collar, and the two-piece design makes it easier to install and replace. In addition, double split collars don’t require disassembling the entire shaft and its components.
There are many factors to consider when selecting a shaft collar. The material, holding power, and surface treatment of the shaft collar will affect its ability to withstand the load without slipping. These factors must match the specifications of the application in order to maximize its safety. A guide can help you choose the most appropriate shaft collar for your needs. The holding power of a shaft collar depends on the material used for construction and the screw size.
Shaft collars are used for a variety of applications that require a secure grip on mechanical components. They can be used on shafts, tubes, piping, and even flat surfaces. Only the highest quality collars are approved for use in industrial settings. These collars help ensure proper alignment of mechanical components and prevent any unnecessary movement. There are three different types of shaft collars. One type is a two-piece collar that is held together by two socket head screws.
Shaft collars may include an extended concrete pad at the surface. This concrete pad can support surface equipment and piping support assemblies. The shaft collar extends below temporary bracing material and within the retainment wall. The extended portion of the collar is then extended into the competent rock. From there, the collar transitions to a shaft lining assembly.
Functions
A shaft collar is a simple device that plays a critical role in a wide variety of industrial applications. Its primary functions are to hold components in place, locate components on the shaft, and form an attachment between a shaft and another component. In designing a shaft collar, a designer needs to consider several factors, including the material, bore size, and geometry of the shaft. It is also important to consider the specific requirements of the system.
Threaded collars are superior to smooth-bore collars in many ways. Threaded collars are more resistant to axial loads than smooth-bore collars, which rely on friction. Because the collar and shaft are threaded, they are practically impossible to move axially without breaking the shaft.
There are many types of shaft collars, each with their own unique properties. Each collar has different applications, and its performance must match the needs of the application. For many applications, holding power is paramount, while other performance factors include weldability, inertia, conductivity, corrosion resistance, and precision of collar-face relative to the bore.
While shaft collars may exert some holding force, they also exert other forces on the shaft. For example, they are ideal for splitting hubs, where they act as interfaces between various components. In addition, their close tolerances allow them to exert minimal force on the hub. This allows them to provide increased holding power while minimizing the force needed to close the hub.
Despite their simplicity, the shaft collar plays a crucial role in machine design. They hold components in place and provide necessary positioning for power transmission. Additionally, they are used as spacers in motor assemblies. And, they can also act as mechanical stops, limiting the movement of the shaft. You can find them in virtually any type of machinery.
Another type of shaft collar is the threaded collar, which can be axially or radially attached to the shaft. Its design has an internal thread that helps to precisely position it along the shaft. Internal threads also offer enhanced support for high axial loads. Internal threads also act as a positive mechanical stop.
Applications
Shaft collars are used in a variety of industrial applications. They serve as accurate stops and easy-to-adjust spacers. They can be used on glass, thin-wall tubing, and plastic. Other applications include optical measuring instruments and positioning systems for MRI machines. These collars are available in different sizes, materials, and styles.
The material used for shaft collars can have a significant impact on their performance. A collar’s holding power is also affected by the strength of its screw. Generally, a collar manufacturer will provide a screw that is compatible with the application. However, in some cases, it is necessary to use a nonstandard screw.
The clamp-style collar is reliable under constant loads, but it may need extra support when shock loads are present. In these situations, a small mass is impacted, and high forces are created. A positive stop can help a clamp-style collar stay in place during such shock loads. Alternatively, a collar undercut on a shaft can provide positive stops in both axial directions.
There are many different shaft collar designs and styles. Choose the right one for your application by considering your specifications. Different styles have different purposes, so consider the type and material that is right for your application. Some manufacturers offer a variety of different styles to choose from. You can visit their website or call their customer service representatives for assistance. This way, you can choose the best shaft collar for your specific needs. These collars are a very important part of many mechanical systems.
Clamp-style collars are an excellent choice when axial adjustment along the shaft is required frequently. These collars are easy to install and remove and do not mar the shaft. In addition, they provide excellent clamping force and impressive holding power. Quick-clamp collars are also a great choice for light-duty applications. They allow for fast and easy adjustment and are particularly useful in packaging and printing industries.
Shaft collars are composed of two components: a central bore and a second component. The first component is preferably made of resilient elastomeric material. The second component is made of a plastic material and has a relative stiffness that helps the shaft collar slide on a shaft without causing too much stress.
editor by czh 2022-12-30