Product Description
OEM custom steel galvanized clamp shaft collar precision CNC machining parts 1 piece clamping collar single split shaft collar
Basic Information :
| Tolerance | 0.02~0.1mm. |
| Materials | Low, middle,high carbon steel / spring steel / Stainless steel 201, 301, 304, 316 / Aluminum / Brass / Bronze / Copper / Titanium / Plastic (PP, Nylon, PVC, APET) Brass or ABS,POM Ect And Customized raw material. |
| Surface Finish | Heat treatment / Polishing,Electronic Polishing / (Zinc, nickel, chrome, tin, brass, glod, silver, titanium) Plating / Electrophoresis / Black Oxide / Hot-dip galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser etching / Dacromet Coating / Enamel. |
| Payment terms | Trade Assurance TT,paypal,Western Union,alipay,L/C. |
| Packing Detail |
Inner Packing: PE bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. Outter Packing: Stretch Film Packing / Carton / Pallet / Wood Case. |
Our Advantage
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Provide OEM/ODM service and assembling service, since 2000.
- One-stop purchasing service :Stamping part, CNC lathe part, CNC milling part, Springs, Shafts, fastener etc.
- The 2ndtier supplier of , factory audits passed.
- Product certification: RoHS, HE, vailable.
- Management certification: ISO/9001: 2015 and IATF16949 Passed.
| Application: | Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
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| Standard: | GB |
| Surface Treatment: | Polishing |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample Customized services
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can I purchase split collars with specific features suitable for use in conveyor systems?
Yes, you can purchase split collars with specific features tailored for use in conveyor systems. Split collars are commonly used in conveyor applications to secure pulleys, rollers, and other components to shafts. Here are the specific features and considerations for selecting split collars for conveyor systems:
- 1. Corrosion Resistance: In conveyor systems, which often operate in industrial environments, it’s essential to choose split collars made from materials with excellent corrosion resistance. Stainless steel split collars are a popular choice due to their resistance to rust and corrosion.
- 2. Self-Locking Mechanism: Some split collars are designed with self-locking features that prevent them from loosening over time. This is particularly important in conveyor systems to maintain the tight fit of components.
- 3. Quick Release: Quick-release split collars allow for easy installation and replacement of components, reducing maintenance downtime in conveyor systems. Look for collars with user-friendly locking mechanisms.
- 4. Precision Positioning: Conveyor systems require precise component positioning. Split collars with accurate clamping and positioning capabilities help maintain alignment and reduce tracking issues with conveyor belts.
- 5. Material Compatibility: Ensure that the split collars you choose are compatible with the materials used in your conveyor system, such as steel, aluminum, or plastic. The collar material should not cause wear or damage to the shaft or components.
- 6. Load Capacity: Consider the load-bearing capacity of the split collars. Conveyor systems may carry significant loads, so it’s important to select collars that can handle the expected loads without deformation or slippage.
- 7. Food-Grade Options: In conveyor systems used in food processing or pharmaceutical industries, it’s crucial to choose food-grade split collars that meet hygiene and safety standards. These collars are typically made from materials approved for such applications.
- 8. Dust and Debris Resistance: Conveyor systems in industrial settings often encounter dust and debris. Look for split collars that are designed to resist the ingress of particles, maintaining smooth operation.
- 9. Size and Shaft Compatibility: Ensure that the split collars you select are the right size for your conveyor system’s shafts. Consider the shaft diameter, width, and collar size to achieve a secure fit.
- 10. Technical Support: Collaborate with split collar manufacturers or suppliers who can provide technical support and guidance in choosing the most suitable collar features for your conveyor application.
When purchasing split collars for conveyor systems, it’s essential to consider the specific requirements of your application, including environmental conditions, load capacity, and the type of materials being conveyed. This ensures the smooth and reliable operation of your conveyor system.
What are the design considerations when utilizing split collars in machinery?
When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:
- 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
- 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
- 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
- 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
- 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
- 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
- 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
- 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
- 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
- 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
- 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
- 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.
By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.
Where can I find reliable suppliers for high-quality split collars suitable for various applications?
Finding reliable suppliers for high-quality split collars is essential to ensure the performance and reliability of your mechanical assemblies. Here are some sources to help you locate reputable suppliers:
- 1. Industrial Supply Companies: Established industrial supply companies often stock a wide range of mechanical components, including split collars. You can contact these companies and inquire about their product offerings and suppliers.
- 2. Online Marketplaces: Online marketplaces like Amazon, eBay, and Alibaba have numerous sellers offering split collars. Read product descriptions, reviews, and seller ratings to make informed decisions.
- 3. Manufacturer Websites: Visit the official websites of split collar manufacturers. Many manufacturers provide information about their products, specifications, and contact details for inquiries and purchases.
- 4. Local Distributors: Check if there are local distributors or dealers in your area who supply mechanical components, including split collars. Working with local distributors can provide convenience and support.
- 5. Industrial Trade Shows: Attend industrial trade shows and exhibitions related to mechanical components. These events often feature suppliers and manufacturers showcasing their products, allowing you to assess the quality of split collars in person.
- 6. Online Industrial Directories: Online industrial directories, such as Thomasnet and GlobalSpec, can help you search for suppliers and manufacturers of split collars based on your specific requirements.
- 7. Recommendations from Peers: Seek recommendations from colleagues, peers, or industry professionals who have experience with split collars. They can provide valuable insights into reputable suppliers.
- 8. Industry Associations: Contact industry-specific associations related to your field. They may have lists of approved suppliers and manufacturers of mechanical components, including split collars.
- 9. Specialty Suppliers: Some suppliers specialize in specific types of split collars or offer customized solutions. Explore specialty suppliers to find collars tailored to your unique application needs.
- 10. Reviews and Ratings: Utilize online reviews and ratings on platforms like Trustpilot or industry forums to assess the reputation and reliability of suppliers. High ratings and positive reviews are indicators of trustworthiness.
- 11. Request Samples: Some suppliers may offer samples or trial products to help you evaluate the quality of their split collars before making a bulk purchase.
When sourcing high-quality split collars, it’s crucial to consider factors such as material quality, precision engineering, and compliance with industry standards. Always communicate with potential suppliers to discuss your specific requirements and assess their ability to meet your needs.
editor by CX 2023-11-16
China Standard High Quality CNC Machining Parts Double Split Shaft Collars for Custom manufacturer
Product Description
LCH(HangZhou WeiHangZhoug Precision Metal Co., Ltd.)was found in 2008,with a total investment of $1.5 million,over 4,500 square meters,equiped with the most advanced high precision CNC Milling machine(30sets), CNC turning machine(32sets),CNC machining center,automatic lathe and various kinds of secondary processing equipment more than 80 sets.
Don’t hesitate to contact us,best Price best quality best service to you.
Customize various parts with CNC turning/CNC milling/CNC lathe/Casting parts( OEM & ODM)
Send us 3D drawing,we will help make it true!!!
| 1.Aluminum/Brass/ stainless steel Precision Product | 2.Extrusion/ Profile |
| 3.Hardware | 4.Injection molding |
| 5.Aluminum Frame | 6.Furniture Part |
| 7.Aluminum Office and Living Product | 8.CNC Precision Milling Part |
| 9.CNC Precision Turning Part | 10.Punch& Stamping& Stretching& Riveting& Assembly |
| 11.Die Casting& Welding& Forging& Bending Part | 12.Medical Aluminum Part |
| 13.Aluminum Pipe | 14.Large Cross-section/ High Challenge Heat Sink |
| 15.Mechanical Industrial product/ Auto Part | 16.LED Aluminum Accessory |
| 17.Mold Design and Manufacture | 18.Surface treatment |
1.We are True manufacture with competitive price and fast lead time.
2.we have 2 platform:alibaba & made in China,Rich export experience.
3.High quality and best services,Advanced equipment & Professional experience.
Product Description
High Precision! High-End Finish! Excellent Quality! Best Machining!
(1).Material:Brass/ aluminum/iron/Tin/ stainless steel
(2).Surface Finished: Anodize &Sandblasting
(3).Process: CNC Turning
(4).Tolerance:0.02mm
Parts Information:
(1). Applicable Material—Aluminum/zinc alloy, iron, steel alloy, plastic, brass, steel, and stainless steel
(2). Surface treatment—polishing, zinc plating, nickel plating, chrome plating, anodizing.
(3). Payment Terms: 40% deposit before production and 60% balance before arrange shipping
(4). Packaging: Standard package/ Pallet or container/ as per customized specifications.
(5). Shipment Terms: Express & air freight is preferred / sea freight/ as per customized specifications.
We have professional engineers,advanced equipment.more than 5, 000sqm workshop and about 60 sets CNC turning and milling machine make us a modernized and standardized factory. Now we have more than 100 workers, and 5 engineers, as well as 26 professional technicians. Our well-equipped CNC machine workshop has a comprehensive range of precision machining center, milling and turning equipment, all using CNC technology, which enables us to meet the exacting demands of our customers
How we can keep the high quality parts always?
1.All our material will be tested by SGS before production
2. Full control of process:
(1).During the part production,our QC worker will inspect the part size every 1 hour,this will help us to keep the correct tolerance during production
(2). When the parts machining finished,they will be arranged to have surface finished(such as anodize or powder coated),after that,our QC worker will inspect the parts again,because after surface finished,part tolerance may be difference sometimes,if there is any defective parts we found,we will pick them out directly
(3). Before shipping,our package worker will check the part surface and see if there is any scrach or any other thing that affect the part looking,if yes,pick them out.
Customer comments
Conclusion
Thanks for your kind attention, looking CZPT to your inquiry and we ensure tip top quality products with the best lead-time being provided!any questions just feel free to ask me.Welcome to our factory,best wishes to you!
| Condition: | New |
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| Certification: | GS, ISO9001 |
| Customized: | Customized |
| Material: | Brass/Aluminum/Titanium/Stainless Steel etc |
| Finish: | Anodized ,Sandblasting,etc |
| Tolerance: | +/- 0.02mm |
| Samples: |
US$ 2.5/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Are there tutorials available on selecting the right split collar based on environmental conditions?
Yes, you can find tutorials and educational resources on selecting the right split collar based on environmental conditions. Choosing the appropriate split collar is crucial to ensure optimal performance in different environments. Here’s where to find tutorials and guidance:
- 1. Manufacturer Websites: Many split collar manufacturers provide resources on their websites, including selection guides. These guides often consider factors like temperature, humidity, and chemical exposure to help you choose the right collar for your specific environment.
- 2. Online Engineering Communities: Engineering forums and communities frequently discuss the selection of components, including split collars. You can ask questions and gather insights from experienced engineers regarding environmental considerations.
- 3. YouTube and Video Platforms: Video tutorials on platforms like YouTube can provide visual guidance on selecting split collars for specific environmental conditions. These videos may include real-world examples and case studies.
- 4. Technical Manuals and Guides: Manufacturers often include detailed technical manuals and guides with their products. These documents can provide in-depth information on selecting split collars based on environmental factors.
- 5. Industry Associations: Industry-specific associations and organizations may offer resources and publications that address the selection of components like split collars for particular environments, such as aerospace, marine, or food processing.
- 6. Online Retailers: Some online retailers provide selection tools and guidelines to help customers choose the right split collar based on environmental conditions. These tools often include filter options for material and environment type.
- 7. Engineering Schools and Institutions: Educational institutions may offer courses or seminars that cover component selection, including split collars, for various environments. Check with local universities or technical schools for educational resources.
- 8. Supplier Consultation: Contacting split collar suppliers directly can be a valuable resource. They can provide expert advice and recommendations based on your specific application and environmental challenges.
- 9. Online Articles and Blogs: Technical websites and engineering blogs may feature articles that discuss the selection of split collars in different environments. These articles often provide practical insights and tips.
- 10. Webinars and Seminars: Look for webinars and seminars conducted by industry experts and suppliers. These events may cover the selection process and considerations for split collars in varying environmental conditions.
When selecting split collars based on environmental conditions, consider factors such as temperature, moisture, chemicals, abrasion, and exposure to corrosive elements. It’s essential to choose collars that are compatible with the specific challenges your machinery or equipment will face in its operating environment.
Are there educational resources on the advantages of split collars in terms of ease of installation and adjustment?
Yes, there are educational resources available to learn about the advantages of split collars in terms of ease of installation and adjustment. These resources can provide valuable information on the benefits and best practices. Here’s where you can find them:
- 1. Manufacturer Websites: Many split collar manufacturers have informative websites that include product guides, datasheets, and educational materials. These resources often explain how split collars offer ease of installation and adjustment.
- 2. Online Videos: Video-sharing platforms like YouTube feature instructional videos and tutorials on the installation and adjustment of split collars. These videos can visually demonstrate the process and advantages.
- 3. Technical Manuals: Manufacturers often provide technical manuals and user guides with their products. These documents contain detailed instructions and insights into the ease of installation and adjustment.
- 4. Industrial Forums and Communities: Online forums and community websites related to machinery and engineering frequently discuss the benefits of split collars. You can find user experiences and advice on installation and adjustment.
- 5. Educational Institutions: Engineering and technical schools may include split collar installation and adjustment as part of their coursework. Course materials and lab manuals can be excellent resources.
- 6. Industry Publications: Magazines, journals, and publications in the engineering and manufacturing sectors often feature articles on various components, including split collars. These articles can highlight their advantages.
- 7. Trade Associations: Industry-specific trade associations may offer educational resources, webinars, or seminars that cover the benefits and practical aspects of using split collars.
- 8. Online Articles and Blogs: Many technical websites and engineering blogs publish articles explaining the advantages of split collars and providing tips for installation and adjustment.
- 9. Supplier Websites: Suppliers of split collars often include information on their websites about the advantages of these components, including ease of installation and adjustment.
- 10. Webinars and Seminars: Look for webinars and seminars hosted by experts in the field of mechanical engineering. These events may focus on specific components like split collars.
By exploring these educational resources, you can gain a deeper understanding of how split collars simplify the installation and adjustment process in various machinery and mechanical applications.
Can you recommend split collars suitable for applications with limited installation space?
Absolutely, there are split collars specifically designed for applications with limited installation space. These compact and space-efficient collars offer reliable performance in tight quarters. Here are some recommendations:
- 1. Thin-Line Split Collars: Thin-line split collars are engineered to have a reduced profile, making them ideal for applications with limited space. They are available in various materials and are designed for easy installation and removal.
- 2. Low-Profile Split Collars: Low-profile split collars are designed to be shorter in height, allowing them to fit into tight spaces without protruding. These collars are commonly used in compact machinery and equipment.
- 3. Clamping Lever Split Collars: Split collars with clamping levers provide a secure grip while offering quick and tool-free adjustments. The lever design is efficient in applications where accessibility is limited.
- 4. Set Screw Miniature Split Collars: Miniature split collars equipped with set screws are designed for small shaft sizes and limited space. They provide a strong hold without compromising space requirements.
- 5. Threaded Split Collars: Threaded split collars are compact and can be installed using simple hand tools. They are suitable for applications where you need a secure fit in confined spaces.
- 6. Plastic Split Collars: Some plastic split collars, such as those made from acetal or nylon, are compact and lightweight. They are corrosion-resistant and ideal for applications with size constraints.
- 7. Step Bore Split Collars: Split collars with a step bore design provide a smaller contact area on the shaft, making them space-efficient. They are effective for securing components in limited spaces.
- 8. Double Split Collars: Double split collars offer exceptional holding power while maintaining a compact design. They are often used in applications where space is a premium.
When selecting a split collar for applications with limited installation space, consider factors such as the shaft diameter, material compatibility, and the available height and width for collar installation. Additionally, always refer to the specific manufacturer’s recommendations and product specifications to ensure a proper fit.
editor by CX 2023-11-06
China factory Machining Service Precision CNC Machined Custom Milling Turning Aluminum Medical Small CNC Parts custom shaft collar
Product Description
FAQ
Q: What is the payment method?
A: We accept TT (Bank Transfer), Western Union, L/C.
1. For total amount under US$2000, 100% in advance.
2. For total amount above US$3000, 30% in advance, the rest before shipment.
Q: What is your MOQ?
A: MOQ depends on our client’s needs, besides,we welcome trial order before mass-production.
Q: What is the production cycle?
A: It varies a lot depending on product dimension,technical requirements and quantity.
We always try to meet customers’ requirement by adjusting our workshop schedule.
Q: What kind of payment terms do you accept?
A: T/T, western union, etc.
Q: Is it possible to know how is my product going on without visiting your company?
A: We will offer a detailed products schedule and send weekly reports with digital pictures
and videos which show the machining progress.
Q: If you make poor quality goods,will you refund our fund?
A: We make products according to drawings or samples strictly until them reach your 100%
satisfaction.And actually we wont take a chance to do poor quality products.We are proud of
keeping the spirit of good quality.
If you are interested in our products, please send Email to us!
Quality First,Price Best,Service Foremost!
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Mould Tool |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Machining |
| Material: | Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 25/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by CX 2023-06-08
China Professional China Metal Processing Factory Custom Aluminum Housing CNC Machining Milling Stamping Stainless Steel Machinery Parts 3/4 shaft collar
Product Description
We Are Precision Metal Parts Manufacturer And We Providing Custom Processing Service. Send Us Drawings, We Will Feedback You Quotation Within 24 Hours
Precision Parts Display
Click Here Get More Information
Our Advantages
Equipment
3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc
Processing
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding
Materials
Aluminum, metal, steel, metal, plastic, metal, brass, bronze, rubber, ceramic, cast iron, glass, copper, titanium, metal, titanium, steel, carbon fiber, etc
Tolerance
+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Quality Assurance
ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV
Tolerance
Surface Treatment
| Aluminum parts | Stainless Steel parts | Steel parts | Brass parts |
| Clear Anodized | Polishing | Zinc Plating | Nickel Plating |
| Color Anodized | Passivating | Oxide black | chrome plating |
| Sandblast Anodized | Sandblasting | Nickel Plating | Electrophoresis black |
| Chemical Film | Laser engraving | Chrome Plating | Oxide black |
| Brushing | Electrophoresis black | Carburized | Powder coated |
| Polishing | Oxide black | Heat treatment |
Machining Workshop
Production Process
Quality Guarantee
Click Here Get Free Quotation
Application industry
CNC Machining Parts Can Be Used in Many Industry
Aerospace/ Marine/ Metro/ Motorbike/ Automotive industries, Instruments & Meters, Office equipments, Home appliance, Medical equipments, Telecommunication, Electrical & Electronics, Fire detection system, etc
Areospace
Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts
Auto&Motorcycle
Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts
Energy
Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc
Robotics
Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing
Medical Industry
Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts
Home Appliances
Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers
Certifications
FAQ
Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.
Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks
Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval.
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.
Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours
Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.
Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Aerospace/ Marine/Automotive/Medical Equipments |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing,Plating,Sandblasting,Polishing,etc |
| Production Type: | Batch Production |
| Machining Method: | Forging |
| Material: | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by CX 2023-06-05
China factory ODM/OEM 4/5 Axis Customized Mechanical Parts CNC Machining for Medical Instruments Tools and Car Aerospace Parts eccentric collar shaft lock
Product Description
FAQ
Q: What is the payment method?
A: We accept TT (Bank Transfer), Western Union, L/C.
1. For total amount under US$2000, 100% in advance.
2. For total amount above US$3000, 30% in advance, the rest before shipment.
Q: What is your MOQ?
A: MOQ depends on our client’s needs, besides,we welcome trial order before mass-production.
Q: What is the production cycle?
A: It varies a lot depending on product dimension,technical requirements and quantity.
We always try to meet customers’ requirement by adjusting our workshop schedule.
Q: What kind of payment terms do you accept?
A: T/T, western union, etc.
Q: Is it possible to know how is my product going on without visiting your company?
A: We will offer a detailed products schedule and send weekly reports with digital pictures
and videos which show the machining progress.
Q: If you make poor quality goods,will you refund our fund?
A: We make products according to drawings or samples strictly until them reach your 100%
satisfaction.And actually we wont take a chance to do poor quality products.We are proud of
keeping the spirit of good quality.
If you are interested in our products, please send Email to us!
Quality First,Price Best,Service Foremost!
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Mould Tool |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Machining |
| Material: | Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 25/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by CX 2023-06-01
China factory Custom CNC Machining Parts Steel Stainless Steel Flange Turn Bushing 3/4 shaft collar
Product Description
Cnc Machining Service Custom Precision Metal Milling Turning Service CNC Machining Parts Mechanical Parts
| CNC Machining | CNC turning, milling, Swiss type machining, CNC center, 3-4-5 axis machines machining |
| Tolerance | 0.02mm |
| Roughness | Ra0.4 |
| Materials | Stainless steel, aluminum, steel, brass, bronze,titanium, carbon steel, cooper, mild steel, plastic, nylon, POM, PP, PU, PET, PEEK, HDPE etc. |
| Treatment | Anodizing, polishing, plating, heat treatment, hardening, electroplated, etc |
| Application | 3C electronics, electrical appliances, medical equipment, semiconductor laser devices, printing machinery, spare parts, vehicle production equipment, industrial machinery, aerospace, communications, optics, education, entertainment, health care, advertising and other industries. |
| Quote | 24h*7d online, quotes a second |
| Sample | 1-3 days |
1. We are good at turned&milled parts with competitive cost and 12 years experience.
2. Workshop is full with turn- mill combination machine*10sets, Swiss-type Automatic Lathe*5sets, CNC lathe machines*7sets, CNC center*3sets at house.
3. Engineer masters team are members of company partner, technology and quality are more guaranteed as own enterprise.
4. Provided services global, main clients for example from Japan, Germany, The Netherlands, all most of Europen countries and the United States etc.
| CNC Machining or Not: | Machining Services |
|---|---|
| Machine Type: | Turn, Mill, Swiss Style, CNC Lathe, CNC Center |
| Micro Machining or Not: | Micro Machining |
| Materials Available Machining: | Aluminum,Brass,Stainless Steel,Titanium,POM |
| Roughness: | Ra0.4 |
| Tolerance: | Plus or Minus 0.02mm and Better |
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Common Uses for the Shaft Collar
The shaft collar is a relatively simple machine component, but one of the most important in many power transmission applications. It is most often used in gearboxes and motors, where it serves as a locating component, bearing face, and mechanical stop. Its simple design allows for easy installation and makes it ideal for a range of applications. Listed below are some of the most common uses for the shaft collar. Learn more about this important machine component.
Single split
Two-piece shaft collars are an excellent option for applications where a single piece collar is not practical. They provide the same benefits as one-piece collars, but with more convenience when installing. The two-piece collar has a clamp style, which allows the collar to be adjusted with a hand tool. They are suitable for light-duty applications and come in a variety of diameters. In addition to shaft diameters, collars are available with different threaded bore sizes. Shaft diameters are usually measured in mm. They can be easily installed and disassembled by removing the cap screws from each side.
Single split shaft collars come with a machine screw that tightens the clamp around the shaft. This ensures a tight, secure fit and better holding power than solid collars. They are easy to install, remove, and adjust, and work on virtually all types of shafts. The machine screw helps to prevent the collar from ripping the shaft.
Shaft collars come in a variety of materials. Typical materials include stainless steel, alloyed steel, and nylon. They are also available in custom sizes. If you want a specific size, be sure to specify that when ordering. These collars are made of quality materials, and they will hold up to the most rigorous applications.
Heavy duty shaft collars are manufactured from higher-grade materials than standard collars. They have a larger outer diameter, wider flange, and a larger screw for increased holding power. These collars are typically used in short-term, rigid coupling applications, and they are available in one-piece and two-piece clamp styles. These collars are typically made from 1215 lead-free steel or 303 stainless steel. Some of them can be finished with an anodized finish.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. There are three different styles of mountable shaft collars: flange collars, flat collars, and quick-release collars. The material used for shaft collars can be 1215 lead-free steel with a black oxide finish, high-strength aluminum, and 303 stainless steel.
Solid
A solid shaft collar is a shaft coupling that is used to connect two shafts. They can be made of a variety of materials, including steel, zinc plated, and stainless steel. In addition, they come with various finishing options, including a zinc plated or black oxide finish. In addition, they can be made to fit a variety of shaft sizes and types.
Shaft collars are a simple, yet essential part of machine design. They can be found in virtually any piece of machinery. They can serve a variety of functions, including holding bearings on shafts, positioning components within motor assemblies, and acting as mechanical stops. While they can serve a variety of functions, they are most commonly used as bearing faces, mechanical stops, and locating components. They are also easy to install and tighten, making them a popular choice for a variety of different applications.
Solid shaft collars are available in two types: one-piece and two-piece. The two-piece collars are generally more rigid, offering better clamping force. However, they require more seating torque than the one-piece clamp collar. This is because there are more screws to tighten the two-piece collar than the single-piece collar.
One type of solid shaft collar is the set screw collar. Its holding power comes from the set screw, which is tightened onto the shaft. Ideally, the set screw should impinge on the shaft, and bite into it. The screw should be made of a softer material, as a harder material would reduce its holding power. However, the set screw collar can be adjusted by milling small flats into the shaft at the locations of the set screw.
A solid shaft collar is a simple machine component used in various power transmission applications. The most common places where it is used include motors, gearboxes, and bearings. Their simple design makes it easy to install and maintain. Unlike early versions, however, which were primarily made of square-headed set screws, modern shaft collars feature recessed set screws.
lamping-style
A Clamping-style shaft collar is an essential component of a gearbox or motor. Its high holding power allows it to hold components securely in place and ensure proper power transmission. These collars are also commonly used as spacers or to limit the movement of shafts during reciprocating motion.
These collars come in a variety of styles, including the double-split and semi-split varieties. They are ideal for repetitive positioning and are available in steel and stainless steel. They also feature a quick release element. And the index lever makes them easy to adjust or repair.
There are several different styles of shaft collars, including the Clamping-style shaft collar. The Clamping-style collar is one of the most commonly used in industrial settings. Its clamp is attached to the shaft by screws and has a hinge on one side. This feature eliminates the risk of the screws becoming dislodged while operating the machine.
Clamping-style shaft collars are generally made of steel or stainless steel. They can be made of aluminium, but this material has lower holding power. Stainless steel collars are a good choice for cleanroom environments because they do not outgas. They also require less maintenance. If you’re uncertain which style to choose, consult with a specialist in your field.
Clamping-style shaft collars are commonly used on industrial machinery and are an important part of gearbox maintenance. If you’re planning to install one, make sure you measure it carefully before you install it. If you don’t, you may damage the shaft or endcap. And while you’re at it, be sure to check for any kinks before you use it.
Set screw
Set screw shaft collars are the most cost-effective type of shaft collar. Available in bore sizes ranging from 3/16″ to 4″, they offer increased holding power and torque capacity. Additionally, they come with a keyway in case the shafts are keyed. Commercially produced shaft collars are non-magnetic and made of 303 stainless steel. They also come with one set screw per collar.
Shaft collars can be made of aluminum, steel, or a combination of steel. They serve multiple purposes including mechanical stops and stroke limiters, and can be adjusted for the correct fit. They are easy to install and remove, and they provide high clamping power. Custom designs are also available. They can be made of different materials to suit your specific needs.
Set screw for shaft collars are commonly used in transmission and machinery applications. Set screw shaft collars can be adjusted using a screw driver. When tightened, the set screw bites into the shaft material and holds it in place. When used properly, they can reduce the amount of torque required to hold components in place.
Shaft collars come in a variety of sizes. In general, shaft collars can range from 5/64″ to one inch in diameter. In addition, you can choose between metric and inch-sized shaft collars. When choosing a shaft collar, it is important to consider the size and bore diameter of the shaft.
editor by CX 2023-05-31
China Customized plastic big shaft collars cnc turning machining parts precision machining parts nylon spacer custom shaft collar
CNC Machining or Not: Cnc Machining
Type: Milling, Turning
Material Capabilities: Aluminum, Brass, Stainless steel, Plastic
Micro Machining or Not: Micro Machining
material: Plastic
Packaging Details: General export require and according to customer’s request
Port: HangZhou or HangZhou
——————————————-We can customize the Shaft Collars as your requests————————————
Company Information We have several years of experience of trading with customers from the whole world by our serious and responsible working attitudes and professional services. We are continuing to improve our quality of product and service,basing on the company policy ‘Best in Class Total Customer satisfaction’. We are looking forward to providing you professional OEM&ODM service to all kinds of products such as CNC milling parts, CNC turning parts, Auto lathing parts, Agricultural Gearbox For Flail Mowers forged parts, Allen wrenches, Fasteners screws,bolts,nuts.washers etc. If you are interested in our products ,why not contact us and send your drawing to us to provide you our best services and goods!
Here is a list about our production capacity:
| HangZhou Vignol Technology Company Limited | |
| Machining Equipment | CNC Turning Center/ CNC Turning machines/ CNC Milling Center/ 4-axis CNC machine/ 6-axis CNC machine etc. |
| Machinable Materials | Aluminum Alloy: |
| 6061/ 6063 / 6082 / 7075 / 2011/2014/2571/2017 etc. | |
| Brass Alloy: | |
| C3600/ C3604 /C5100 etc. | |
| Stainless Steel Alloy: | |
| 303 / 304 / 316 / 410 etc. | |
| Steel Alloy: | |
| 12L14/1215/1144/4140/20#/40#/4130/mild steel/ etc. | |
| Other Special Materials: | |
| Nylon / POM / ABS / PVC etc. | |
| We handle many other type of materials. Please contact us if your required material is not listed above. | |
| Surface Treatment | Anodizing/Oxiding/Zinc plating/Nickel plating/sand blasted/brushed/Silk screen/Passivation/ Power coating/Painting/ Alodine/ Heat treatmentetc. |
| Inspection | Caliper/Microscope/Micrometer/Concentricity Tester/ Projector/High Gage/Roughness Tester etc. |
| Shipment Terms | 1) 0-100kg: express&air freight priority, 2) >100kg: sea freight priority, 3) As per customized specifications |
| File Formats | x-t, China HangZhou Supplier Machining Custom CNC Plastic Planetary Gears Sets Nylon Internal Rack And Pinion Gear Factory step. AutoCAD(DXF,DWG), PDF, etc. |
Our ServicesWhy Choose US?1.We are Alibaba Assessed over 3 years Gold Supplier with over 18 years experineces in hardware processing field
2. We have produced many high precision hardware parts like auto components, electronic hardware, Furniture hardwares. medical hardware fittings and so on
3.Inspected by lots of detecting instrument
4.100% QC inspection Before Shippment.
5. CE/Rohs/FCC listed,competitve price
6. almost all of the clerks and workers treat Vignol as a platform to achieve dream, so everyone here work with full of passion and enthusiasm
What our customers have to say:
Packaging & Shipping1. FedEx/DHL/UPS/TNT for samples and small quantity parts, Door-to-Door service
2. By Air or by Sea for large quantity products
3. Customers specifying freight forwarders or negotiable shipping methods 4. Delivery Time: 2 days for samples; 3-5 days for batch goods
——————————————-We can customize the Shaft Collars as your requests————————————
Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by czh2023-02-17
China OEM Customized CNC High Precision Auto Metal Parts Stainless Steel Flange Shaft Collar Machining Parts Bushing Sleeve adjustable width shaft collar
Condition: New
Warranty: 1 Year
Applicable Industries: Building Material Shops, Home Use, Retail, Energy & Mining
Weight (KG): 1
Showroom Location: None
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: New Product
Warranty of core components: 3 years
Core Components: PLC, Engine, Bearing, Gearbox, Motor, Pressure vessel, Gear, Pump
Structure: Cusotmized
Material: Cusotmized, Aluminum, Stainless Steel, Brass, Copper, ABS, POM
Coatings: Cusotmized
Torque Capacity: Cusotmized
Model Number: Cusotmized
Surface treatment: Anodized, Sand blast, Polish, Electroplate, Brush
Color: Red, Blue, Green, Gold, Black, Yellow
Tolerance: +/-0.01mm
MOQ: 1pc
Certification: ISO
Process: CNC Turning, Milling, Swiss Machining
Delivery Time: 7-25 working days
Packing: Carton
Packaging Details: Will be negotiated with the customers.
Port: HangZhou, HangZhou, HangZhou
| Item | Custom manufacturer high precision machined Turned color anodized aluminum earphone parts |
| Material | Aluminum, Stainless Steel, Brass, POM, ABS |
| Surface treatment | Anodized, Sand blast, Polish, Brush, Electroplate |
| Process | CNC Turning, Milling, Swiss Machining |
| OEM | Yes |
| MOQ | 1pc |
| Payment | T/T, Paypal |
| Quality | 100% checking |
| Tolerance | +/-0.01mm |
Delivery time
| 1 Sample | 100-999pcs | 1000-4999pcs | >5000pcs |
| 7 working dayas | 25 days | 35 days | 45 days |
| Packaging | 1. Inner packaging: PP bag, bubble bag, plastic wrap etc.2. Outer packaging: carton, wooden case, pallet etc.3. Customized packaging. |
| Shipping | 1. Small quantity for DHL, TNT, FedEx, UPS2. Large quantity, large volume and heavy weight By sea3. According to customers’ requirement. |
| Port | HangZhou |
Main Products
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FAQQ1:Are you a trade company or a manufacturer?
——We are manufacture specialized in hardware fittings production for more than 20 years,main products include CNC machining parts, metal stamping parts, rivets, aluminum profile, electrical contact etc, we offer OEM & ODM service.
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——Attach your drawings with details (Surface treatment, material,quantity and special requirements etc).
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——We will give you the quotation within 48 hours (Considering the time difference).
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Types of Shaft Collars
A shaft collar is a simple machine component that is an integral part of many power transmission applications. It is most commonly found in motors and gearboxes and serves as a mechanical stop, locating component, and bearing face. Its easy installation and quick assembly make it an ideal component for a variety of applications.
Clamp-style shaft collars
Clamp-style shaft collars are fasteners that fit over shafts. They can be made of aluminum, steel, or titanium. Stainless steel collars are available in corrosion-resistant finishes to prevent galling. Engineered plastics are also available. Black oxide finishes improve corrosion resistance and provide a smooth surface for screw installation.
The holding power of Clamp-style shaft collars depends on the shaft’s bore size and concentricity, which are important factors in many applications. The fastening hardware is also important, as it can affect torque transmission. For example, forged screws are superior to broached screws in a number of ways, including reduced risk of reaming out. In addition, the material of the collar must be strong enough to withstand the torque required by the screw.
Shaft collars are complicated components. Their performance can determine the efficiency of an application. The design process is complex, and many factors are considered. Considerations include shaft geometry, bore size, and style. Shaft collar manufacturers will provide performance information on their website. If you are not satisfied with the information provided, you can contact the manufacturer.
Clamp-style shaft collars are made from high-quality materials. The metal used to produce them is lead-free and stainless, which resist corrosion. Moreover, these shaft collars have a high holding power, so they won’t mar your shaft and ensure proper alignment. These collars can be found in a variety of bore sizes, from 1/8″ to six inches.
Clamp-style shaft collars are available in lead-free steel, 303 and 316 stainless steel, and aluminum. They are available in a one-piece clamp or a two-piece clamp style. They are made of high-grade steel and are machined to a burr-free surface.
Clamp-style shaft collars have two-piece clamps that can be easily disassembled and installed in their proper position. Two-piece clamps are stronger than one-piece collars because all of the clamping force goes directly into the clamping shaft. Two-screw clamps have two and four-screws, and can also be wrench-tightened.
Set screw collars were one of the first shaft collars to be mass-produced. They were often used on line shafting in early manufacturing mills. While they can work well for simple shaft positioning, they’re not the most reliable option for complicated applications. Furthermore, set screws can cause damage to the shaft, making it difficult to reposition the collar or adjust its angle. For this reason, small flats are usually added to the shaft at set screw locations.
Set-screw shaft collars
Set-screw shaft collars are used to secure a shaft to a screw. They are available in several sizes and materials. Typical types include the solid, quick-release, split, and threaded styles. They come in an assortment of sizes and materials, including aluminum, zinc plated steel, and black oxide steel. Most are available in stock and are available in various sizes.
These collars come in many sizes and are ideal for use with standard round shafts. They are easy to install and disassemble and feature a high clamping power. They are also available in custom designs and materials. Set-screw shaft collars are available for use in various industries.
The company manufactures a variety of collars, including steel, zinc plated steel, and stainless steel. They also offer custom and adjustable collars. These collars are used in a variety of industries, including the food, chemical, pulp and paper, and wood industries. They are available with a variety of screw threads.
The screw and shaft material relationship must be compatible to ensure a secure fit. In addition, the shaft material should be softer than the screw material. For this reason, set-screw shaft collars are most effective when the shaft is made from softer material. Some setscrew shaft collars feature forged socket set screws to increase their holding power and torque capacity. Additionally, forged stainless steel set screws also increase their performance and hardness.
Shaft collars can be used on machines and transmission applications. They can be adjusted with a set screw or grub screw. In addition to setting the collar into place, a screw driver can also be used to adjust the grip on the collar. This type of shaft collar is often used in manufacturing applications.
Clamp-type collars are another type of shaft collars. These types allow the shaft to rotate and are used for mounting sensors and fixtures. These collars can be found in one-piece or two-piece styles. They can also be used in harsh environments.
Single split shaft collars
Single split shaft collars are used in many applications to protect the shaft from wear and tear. They are easy to install and disassemble, reducing downtime and labor costs. These collars utilize full seating torque of the set screws to apply equal force distribution around the shaft’s circumference, providing stronger holding power.
These shaft collars are available in a variety of materials. They are typically made from different types of steel, including stainless, alloyed steel, nylon, and aluminum. Some are even available in custom sizes. In addition to standard sizes, single split shaft collars also come in a variety of finishes, including black oxide and chrome.
Single split shaft collars come in metric and imperial sizes. They can be made of various materials, including zinc and lead-free steel. These collars are available with a black oxide finish for extra corrosion resistance. They are also available in 303 and 316 stainless steel. They can also be made from engineered plastics.
Single split shaft collars are the most popular style of shaft collars. They are easy to install and disassemble. They provide a tight fit and superior holding power over solid shaft collars. They are also easier to replace and can be used on a variety of shafts. In addition, single split shaft collars are easy to remove and adjust.
Single split shaft collars are available in a variety of bore sizes. They can fit shaft diameters from 1/8″ to four fifteen/16″. Ideally, the material used should be softer than the set screw. You can also choose between non-plated and chrome-plated collars. These collars are available in metric or imperial measurements.
Single split shaft collars are one-piece or two-piece designs. Single-piece shaft collars feature one screw and two-piece collars have two. They are easier to install than single-piece shaft collars and are suitable for lighter duty applications. Single split shaft collars are available in a variety of threaded bore sizes.
Single split shaft collars have a wide range of uses in industrial settings. They can secure bearings on shafts or locate components in motor assemblies. They can also function as mechanical stops. RS PRO offers a wide selection of shaft collars that meet and exceed industry standards.
editor by czh