Product Description
Product Description
ONE-PIECE
One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft. we uses carefully selected materials and proprietary processes on its one-piece collars to ensure the clamping gap remains open for simpler and more precise adjustment, installation and fit. we manufactures one-piece clamp shaft collars in 12L15 lead-free steel with a zinc or proprietary black oxide finish, 303 and 316 stainless steel, high-strength 2571 aluminum, and engineered plastic. Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.ONE-PIE
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Company Profile
RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.
We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.
We have won the trust of our clients with our top quality products and outstanding service.
Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!
Contact us at once and let′ S do mutually beneficial business together!
Production ability
EQUIPMENT LIST |
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NAME
|
SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
1370 |
KAFO |
TAPAN |
20 |
|
EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
|
Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packaging & Shipping
Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
Application: | Auto and Motorcycle Accessory, Machinery Accessory, Transmission |
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Standard: | GB, EN, JIS Code, TEMA, ASME, Customed |
Surface Treatment: | Anodizing |
Production Type: | Mass Production |
Machining Method: | CNC Turning |
Material: | Nylon, Steel, Plastic, Alloy, Aluminum, Cold Forming Steel |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What are the temperature resistance properties of split collars?
The temperature resistance properties of split collars vary depending on the material they are made from. Here’s a general overview of temperature resistance for common split collar materials:
- 1. Steel Split Collars: Steel split collars can generally withstand a wide range of temperatures. Standard steel split collars are suitable for temperatures from -40°C to 250°C (-40°F to 482°F). For higher-temperature applications, heat-resistant steel alloys may be used.
- 2. Aluminum Split Collars: Aluminum split collars have a temperature resistance range of approximately -40°C to 150°C (-40°F to 302°F). They are lighter than steel but may not be suitable for extremely high-temperature environments.
- 3. Stainless Steel Split Collars: Stainless steel split collars are highly corrosion-resistant and can endure a wide temperature range. They are suitable for temperatures from -100°C to 300°C (-148°F to 572°F) and often used in harsh environments.
- 4. Plastic Split Collars: The temperature resistance of plastic split collars varies with the type of plastic. Common plastics like nylon and acetal have a range of -40°C to 80°C (-40°F to 176°F). Some specialty plastics offer higher temperature resistance, up to 150°C (302°F).
- 5. Industry-Specific Materials: In some industries, specialty materials with enhanced temperature resistance are used. For example, aerospace applications may require split collars made from materials capable of withstanding extreme temperature fluctuations encountered during flight.
- 6. Coatings and Treatments: In addition to the base material, coatings and treatments can improve the temperature resistance of split collars. For example, heat-resistant coatings can extend the upper temperature limit.
It’s important to consult the manufacturer’s specifications for specific split collar products to determine their exact temperature resistance properties. When selecting split collars for applications in extreme temperature conditions, consider not only the collar material but also factors like the duration of exposure and the presence of additional heat-resistant treatments.
In which industries are split collars commonly used, and what makes them suitable for those applications?
Split collars find applications across various industries due to their versatility and ease of use. Here are some of the industries where split collars are commonly used and the reasons they are suitable for those applications:
- 1. Manufacturing and Machinery: Split collars are extensively used in manufacturing and machinery industries for securing components on shafts, including pulleys, gears, and sprockets. Their ease of installation and reusability make them ideal for rapid assembly and maintenance.
- 2. Automotive: In the automotive industry, split collars are employed for various applications, such as locking components on axles, steering systems, and transmission shafts. They offer precision and reliability in dynamic environments.
- 3. Aerospace: Split collars are used in aircraft and aerospace applications where precision and weight considerations are critical. They provide a secure grip without adding unnecessary weight to the aircraft’s components.
- 4. Robotics: In robotics, split collars play a role in securing joints and moving parts on robot arms and assemblies. Their compact design is well-suited for the limited space often found in robotic systems.
- 5. Agricultural Machinery: Split collars are used in agricultural equipment for tasks such as securing augers, conveyor systems, and other moving components. Their durability and ease of maintenance are advantageous in agricultural settings.
- 6. Medical Devices: In the medical industry, split collars can be found in various medical devices, including diagnostic equipment and surgical instruments. Their precision and clean design make them suitable for sensitive applications.
- 7. Food and Beverage: Split collars are utilized in food and beverage processing equipment. They are often made from materials suitable for food-grade applications, ensuring compliance with hygiene standards.
- 8. Mining and Heavy Equipment: In mining and heavy equipment, split collars are used to secure components in challenging environments. Their robust construction and reusability make them well-suited for heavy-duty applications.
- 9. Woodworking and Wood Processing: In woodworking machinery, split collars secure tools and components on shafts, providing the necessary stability and precision for cutting, shaping, and finishing wood products.
- 10. Marine and Shipbuilding: Split collars are used in marine applications, such as securing propeller shafts and other critical components. Corrosion-resistant materials are often employed in marine collars.
What makes split collars suitable for these applications is their combination of advantages, including ease of installation, reusability, precision, and the ability to accommodate various shaft sizes. Additionally, split collars are available in a wide range of materials, allowing them to meet the specific requirements of different industries, whether it’s the aerospace demand for lightweight collars or the food and beverage industry’s need for corrosion-resistant options.
Can you recommend split collars suitable for applications with limited installation space?
Absolutely, there are split collars specifically designed for applications with limited installation space. These compact and space-efficient collars offer reliable performance in tight quarters. Here are some recommendations:
- 1. Thin-Line Split Collars: Thin-line split collars are engineered to have a reduced profile, making them ideal for applications with limited space. They are available in various materials and are designed for easy installation and removal.
- 2. Low-Profile Split Collars: Low-profile split collars are designed to be shorter in height, allowing them to fit into tight spaces without protruding. These collars are commonly used in compact machinery and equipment.
- 3. Clamping Lever Split Collars: Split collars with clamping levers provide a secure grip while offering quick and tool-free adjustments. The lever design is efficient in applications where accessibility is limited.
- 4. Set Screw Miniature Split Collars: Miniature split collars equipped with set screws are designed for small shaft sizes and limited space. They provide a strong hold without compromising space requirements.
- 5. Threaded Split Collars: Threaded split collars are compact and can be installed using simple hand tools. They are suitable for applications where you need a secure fit in confined spaces.
- 6. Plastic Split Collars: Some plastic split collars, such as those made from acetal or nylon, are compact and lightweight. They are corrosion-resistant and ideal for applications with size constraints.
- 7. Step Bore Split Collars: Split collars with a step bore design provide a smaller contact area on the shaft, making them space-efficient. They are effective for securing components in limited spaces.
- 8. Double Split Collars: Double split collars offer exceptional holding power while maintaining a compact design. They are often used in applications where space is a premium.
When selecting a split collar for applications with limited installation space, consider factors such as the shaft diameter, material compatibility, and the available height and width for collar installation. Additionally, always refer to the specific manufacturer’s recommendations and product specifications to ensure a proper fit.
editor by CX 2023-11-29
China factory OEM Custom Steel Galvanized Clamp Shaft Collar Precision CNC Machining Parts One Piece Clamping Collar Single Split Shaft Collar aluminum shaft collar
Product Description
OEM custom steel galvanized clamp shaft collar precision CNC machining parts 1 piece clamping collar single split shaft collar
Basic Information :
Tolerance | 0.02~0.1mm. |
Materials | Low, middle,high carbon steel / spring steel / Stainless steel 201, 301, 304, 316 / Aluminum / Brass / Bronze / Copper / Titanium / Plastic (PP, Nylon, PVC, APET) Brass or ABS,POM Ect And Customized raw material. |
Surface Finish | Heat treatment / Polishing,Electronic Polishing / (Zinc, nickel, chrome, tin, brass, glod, silver, titanium) Plating / Electrophoresis / Black Oxide / Hot-dip galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser etching / Dacromet Coating / Enamel. |
Payment terms | Trade Assurance TT,paypal,Western Union,alipay,L/C. |
Packing Detail |
Inner Packing: PE bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. Outter Packing: Stretch Film Packing / Carton / Pallet / Wood Case. |
Our Advantage
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Provide OEM/ODM service and assembling service, since 2000.
- One-stop purchasing service :Stamping part, CNC lathe part, CNC milling part, Springs, Shafts, fastener etc.
- The 2ndtier supplier of , factory audits passed.
- Product certification: RoHS, HE, vailable.
- Management certification: ISO/9001: 2015 and IATF16949 Passed.
Application: | Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
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Standard: | GB |
Surface Treatment: | Polishing |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample Customized services
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can I purchase split collars with specific features suitable for use in conveyor systems?
Yes, you can purchase split collars with specific features tailored for use in conveyor systems. Split collars are commonly used in conveyor applications to secure pulleys, rollers, and other components to shafts. Here are the specific features and considerations for selecting split collars for conveyor systems:
- 1. Corrosion Resistance: In conveyor systems, which often operate in industrial environments, it’s essential to choose split collars made from materials with excellent corrosion resistance. Stainless steel split collars are a popular choice due to their resistance to rust and corrosion.
- 2. Self-Locking Mechanism: Some split collars are designed with self-locking features that prevent them from loosening over time. This is particularly important in conveyor systems to maintain the tight fit of components.
- 3. Quick Release: Quick-release split collars allow for easy installation and replacement of components, reducing maintenance downtime in conveyor systems. Look for collars with user-friendly locking mechanisms.
- 4. Precision Positioning: Conveyor systems require precise component positioning. Split collars with accurate clamping and positioning capabilities help maintain alignment and reduce tracking issues with conveyor belts.
- 5. Material Compatibility: Ensure that the split collars you choose are compatible with the materials used in your conveyor system, such as steel, aluminum, or plastic. The collar material should not cause wear or damage to the shaft or components.
- 6. Load Capacity: Consider the load-bearing capacity of the split collars. Conveyor systems may carry significant loads, so it’s important to select collars that can handle the expected loads without deformation or slippage.
- 7. Food-Grade Options: In conveyor systems used in food processing or pharmaceutical industries, it’s crucial to choose food-grade split collars that meet hygiene and safety standards. These collars are typically made from materials approved for such applications.
- 8. Dust and Debris Resistance: Conveyor systems in industrial settings often encounter dust and debris. Look for split collars that are designed to resist the ingress of particles, maintaining smooth operation.
- 9. Size and Shaft Compatibility: Ensure that the split collars you select are the right size for your conveyor system’s shafts. Consider the shaft diameter, width, and collar size to achieve a secure fit.
- 10. Technical Support: Collaborate with split collar manufacturers or suppliers who can provide technical support and guidance in choosing the most suitable collar features for your conveyor application.
When purchasing split collars for conveyor systems, it’s essential to consider the specific requirements of your application, including environmental conditions, load capacity, and the type of materials being conveyed. This ensures the smooth and reliable operation of your conveyor system.
What are the design considerations when utilizing split collars in machinery?
When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:
- 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
- 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
- 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
- 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
- 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
- 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
- 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
- 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
- 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
- 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
- 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
- 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.
By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.
Where can I find reliable suppliers for high-quality split collars suitable for various applications?
Finding reliable suppliers for high-quality split collars is essential to ensure the performance and reliability of your mechanical assemblies. Here are some sources to help you locate reputable suppliers:
- 1. Industrial Supply Companies: Established industrial supply companies often stock a wide range of mechanical components, including split collars. You can contact these companies and inquire about their product offerings and suppliers.
- 2. Online Marketplaces: Online marketplaces like Amazon, eBay, and Alibaba have numerous sellers offering split collars. Read product descriptions, reviews, and seller ratings to make informed decisions.
- 3. Manufacturer Websites: Visit the official websites of split collar manufacturers. Many manufacturers provide information about their products, specifications, and contact details for inquiries and purchases.
- 4. Local Distributors: Check if there are local distributors or dealers in your area who supply mechanical components, including split collars. Working with local distributors can provide convenience and support.
- 5. Industrial Trade Shows: Attend industrial trade shows and exhibitions related to mechanical components. These events often feature suppliers and manufacturers showcasing their products, allowing you to assess the quality of split collars in person.
- 6. Online Industrial Directories: Online industrial directories, such as Thomasnet and GlobalSpec, can help you search for suppliers and manufacturers of split collars based on your specific requirements.
- 7. Recommendations from Peers: Seek recommendations from colleagues, peers, or industry professionals who have experience with split collars. They can provide valuable insights into reputable suppliers.
- 8. Industry Associations: Contact industry-specific associations related to your field. They may have lists of approved suppliers and manufacturers of mechanical components, including split collars.
- 9. Specialty Suppliers: Some suppliers specialize in specific types of split collars or offer customized solutions. Explore specialty suppliers to find collars tailored to your unique application needs.
- 10. Reviews and Ratings: Utilize online reviews and ratings on platforms like Trustpilot or industry forums to assess the reputation and reliability of suppliers. High ratings and positive reviews are indicators of trustworthiness.
- 11. Request Samples: Some suppliers may offer samples or trial products to help you evaluate the quality of their split collars before making a bulk purchase.
When sourcing high-quality split collars, it’s crucial to consider factors such as material quality, precision engineering, and compliance with industry standards. Always communicate with potential suppliers to discuss your specific requirements and assess their ability to meet your needs.
editor by CX 2023-11-16
China Best Sales Stainless Steel Douple Split Shaft Collar shaft collar with set screw
Product Description
Products description
Shaft collar is a simple but important mechanical component. It is widely used in Power Transmission applications, such as motors and gearboxes. The Shaft collars are used as mechanical stops, locating components, and bearing faces. The simple design lends itself to easy installation
–Set screw type/ Set Screw Shaft Collar
–Single Split Collar / One-piece Shaft Collar
–Double Split Collar / Two-piece Shaft Collar
–One-Piece Threaded Collar
–Double wide shaft collar
Set screw type is the most effective when used on a shaft made of a material which is softer than the set screw.
Threaded shaft collars offer the same quality and benefits of smooth bore Collars, meanwhile providing additional features. Threaded collars provide axial holding power which is superior to smooth bore collars, while offering easier installation and adjustment than CZPT ring locking devices.
One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft.
Two-piece shaft collars offer the same benefits as one-piece shaft collars with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars.
Unik Shaft Collar Features:
Superior fit, finish and holding power.
Tightly controlled face to bore perpendicularity.
Bore size stamped on every shaft collar.
Black oxide finish produces holding power and resisting corrosion.
DIN 12.9 for metric screws for maximum torque ability.
black oxide and zinc-plated steel, Stainless Steel, Aluminum
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Hollow Axis |
Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Can you provide examples of successful case studies where split collars improved machine performance?
Certainly! There are numerous case studies where the use of split collars has significantly improved machine performance and reliability. Here are a few examples:
1. Conveyor Systems Optimization: In a large manufacturing facility, the conveyor system used to transport heavy components was facing issues with misalignment and frequent maintenance due to traditional set-screw collars slipping on the shafts. By replacing these collars with split collars featuring precision clamping, the facility reduced downtime, improved alignment, and increased the overall efficiency of the conveyor system.
2. Food Processing Machinery: A food processing plant required collars for their machinery that met strict hygiene and cleanliness standards. They switched to split collars made from food-grade materials. This change not only ensured compliance with food safety regulations but also reduced the risk of contamination and improved maintenance due to the ease of disassembly and cleaning.
3. Agricultural Equipment: A manufacturer of agricultural machinery needed a solution for securing sprockets on rotating shafts. Traditional set-screw collars were causing shaft damage due to over-tightening. By using split collars with a self-locking mechanism, they eliminated damage to the shafts, reduced maintenance costs, and increased the durability of their equipment.
4. Industrial Mixers: A company that produced industrial mixers experienced frequent downtime and misalignment issues with their mixers’ shaft components. Switching to split collars with quick-release mechanisms allowed for faster maintenance and component replacement, reducing downtime and improving overall production output.
5. Aerospace Applications: In the aerospace industry, precision and reliability are critical. Split collars have been used to secure components in aircraft and spacecraft. Their ability to provide precise positioning and easy adjustment has improved the alignment of critical components, enhancing the overall performance and safety of aerospace systems.
6. Material Handling: Material handling systems in warehouses and distribution centers rely on conveyor rollers and pulleys. The use of split collars in these systems has simplified maintenance and reduced the need for specialized tools, resulting in cost savings and increased system uptime.
7. Medical Devices: Medical equipment manufacturers have turned to split collars for applications where precision and cleanliness are paramount. By using split collars with self-locking features, they have improved the performance of medical devices and reduced the risk of contamination in healthcare settings.
These case studies demonstrate how split collars have been successfully implemented in various industries to address specific challenges, improve machine performance, and enhance overall reliability. The choice of split collars has resulted in reduced maintenance, increased efficiency, and cost savings in these applications.
What are the design considerations when utilizing split collars in machinery?
When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:
- 1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
- 2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
- 3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
- 4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
- 5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
- 6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
- 7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
- 8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
- 9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
- 10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
- 11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
- 12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.
By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.
What factors should I consider when choosing a split collar for a specific shaft size?
Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:
- 1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
- 2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
- 3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
- 4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
- 5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
- 6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
- 7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
- 8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
- 9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
- 10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
- 11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
- 12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.
By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.
editor by CX 2023-11-09
China Hot selling Wholesale High Precision Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars shaft collar aluminium
Product Description
Wholesale High Precision Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collar
Product Features:
1.Effective on hard and soft shafts
2.Cost effective collar design
3.Easily installed where major disassembly would otherwise be required Simply slide these collars onto a shaft and tighten the set screw to hold the collar in place.Collas are easy to adjust with their set screws.
Types of shaft collars:
Solid Setscrew shaft collar,Hex bore shaft collar,One Piece shaft collar,Two
Piece shaft collar,Threaded shaft collar,Single split shaft collar,Double split shaft collar
Our products can be made according to Climax,Holo-Krome,Stafford,Ruland etc.
Note of single split shaft collar:
1.Material:AL,Steel,Stainless steel,Alloy,Copper,Plastic
2.Finish: Black oxide, self-color, oiled, zinc plated
3.Processes:Broaching/ Hobbing/ Slotting/tapping
4.Package:box/carton/wooden case
5.Lead time:20-35 days
6.ISO9001:2008 Certificated
Datasheet
Model | Bore Size | O.D. | Width | Screw | Approx.Weight |
(g) | |||||
I1P-12 | 1/8 | 11/16 | 5/16 | 4-40×3/8 | 14.4 |
I1P-18 | 3/16 | 11/16 | 5/16 | 4-40×3/8 | 13.8 |
I1P-25 | 1/4 | 11/16 | 5/16 | 4-40×3/8 | 12.9 |
I1P-31 | 5/16 | 11/16 | 5/16 | 4-40×3/8 | 11.8 |
I1P-37 | 3/8 | 7/8 | 3/8 | 6-32×3/8 | 23.7 |
I1P-43 | 7/16 | 15/16 | 3/8 | 6-32×3/8 | 26 |
I1P-50 | 1/2 | 1 1/8 | 13/32 | 8-32×1/2 | 41.7 |
I1P-56 | 9/16 | 1 5/16 | 7/16 | 10-32 ×1/2 | 62.2 |
I1P-62 | 5/8 | 1 5/16 | 7/16 | 10-32 ×1/2 | 58.9 |
I1P-68 | 11/16 | 1 1/2 | 1/2 | 10-32 ×1/2 | 89.8 |
I1P-75 | 3/4 | 1 1/2 | 1/2 | 1/4-28 ×5/8 | 85.2 |
I1P-81 | 13/16 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 100 |
I1P-87 | 7/8 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 94.7 |
I1P-93 | 15/16 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 110.3 |
I1P-100 | 1 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 104.2 |
I1P-106 | 1 1/16 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 120.6 |
I1P-112 | 1 1/8 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 113.7 |
Use:
single split shaft collars are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety of specialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment. Hexagonal-bore shaft collars are suitable for power transmission and drive applications. Heavy duty shaft collars feature large cross sections and sturdy clamping screws for added holding power. Because heavy-duty shaft collars provide better vibration and shock resistance, they are designed for applications such as off-road, mining, paper and steel mill equipment.
OUR SERVICE:
1) Competitive price and good quality
2) Used for transmission systems.
3) Excellent performance, long using life
4) Could be developed according to your drawings or data sheet
5) Pakaging:follow the customers’ requirements or as our usual package
6) Brand name: per every customer’s requirement.
7) Flexible minimum order quantity
8) Sample can be supplied
MAIN PRODUCTS:
1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2) Forging, Casting, Stampling Part;
3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7) Timing Belt: including Rubber and PU timing belts for industrial;
8) Other customized Machining Parts according to drawings (OEM).
Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
Standard Or Nonstandard: | Standard & Custom |
---|---|
Shaft Hole: | Standard & Nonstandard |
Bore Diameter: | 8-65 |
Structure: | Flexible |
Material: | Steel/Aluminum/Stainless Steel |
Type: | Collar |
Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
What are the best practices for maintaining split collars in corrosive environments?
Maintaining split collars in corrosive environments is essential to ensure their longevity and optimal performance. Here are best practices for maintaining split collars in such conditions:
- 1. Material Selection: Choose split collars made from corrosion-resistant materials. Stainless steel or plastic collars are often suitable for corrosive environments due to their resistance to rust and corrosion.
- 2. Regular Inspection: Conduct routine inspections to check for signs of corrosion or wear on the split collars. Early detection of issues allows for timely maintenance.
- 3. Lubrication: Apply a suitable lubricant to the collar’s interior surface and the shaft. Lubrication can help reduce friction and prevent corrosion. Choose a lubricant compatible with the collar material and the environmental conditions.
- 4. Gasket Seals: In highly corrosive environments, consider using split collars with gasket seals. These seals provide an additional layer of protection against moisture and corrosive agents.
- 5. Protective Coatings: Some split collars can be coated with corrosion-resistant materials or coatings. These coatings enhance their resistance to corrosive elements.
- 6. Regular Cleaning: Clean the split collars and the surrounding components regularly to remove any accumulated corrosive substances, dirt, or debris. Use appropriate cleaning agents that won’t harm the collar material.
- 7. Tightening Checks: Periodically check the tightness of split collars to ensure they remain secure on the shaft. Corrosion can weaken the grip over time, so re-tighten as necessary.
- 8. Environmental Sealing: If possible, create an environmental barrier or enclosure around the machinery or equipment to minimize exposure to corrosive elements. This can help extend the life of split collars.
- 9. Replacement of Damaged Collars: If a split collar shows significant signs of corrosion or wear, consider replacing it with a new one. Regularly replace any gasket seals if they deteriorate.
- 10. Training and Education: Ensure that maintenance personnel are trained and educated on the best practices for maintaining split collars in corrosive environments. Knowledge of proper maintenance procedures is crucial.
By following these best practices, you can prolong the life of split collars in corrosive environments and maintain the reliability of your machinery or equipment. It’s important to adapt maintenance routines based on the specific environmental challenges your machinery faces.
In which industries are split collars commonly used, and what makes them suitable for those applications?
Split collars find applications across various industries due to their versatility and ease of use. Here are some of the industries where split collars are commonly used and the reasons they are suitable for those applications:
- 1. Manufacturing and Machinery: Split collars are extensively used in manufacturing and machinery industries for securing components on shafts, including pulleys, gears, and sprockets. Their ease of installation and reusability make them ideal for rapid assembly and maintenance.
- 2. Automotive: In the automotive industry, split collars are employed for various applications, such as locking components on axles, steering systems, and transmission shafts. They offer precision and reliability in dynamic environments.
- 3. Aerospace: Split collars are used in aircraft and aerospace applications where precision and weight considerations are critical. They provide a secure grip without adding unnecessary weight to the aircraft’s components.
- 4. Robotics: In robotics, split collars play a role in securing joints and moving parts on robot arms and assemblies. Their compact design is well-suited for the limited space often found in robotic systems.
- 5. Agricultural Machinery: Split collars are used in agricultural equipment for tasks such as securing augers, conveyor systems, and other moving components. Their durability and ease of maintenance are advantageous in agricultural settings.
- 6. Medical Devices: In the medical industry, split collars can be found in various medical devices, including diagnostic equipment and surgical instruments. Their precision and clean design make them suitable for sensitive applications.
- 7. Food and Beverage: Split collars are utilized in food and beverage processing equipment. They are often made from materials suitable for food-grade applications, ensuring compliance with hygiene standards.
- 8. Mining and Heavy Equipment: In mining and heavy equipment, split collars are used to secure components in challenging environments. Their robust construction and reusability make them well-suited for heavy-duty applications.
- 9. Woodworking and Wood Processing: In woodworking machinery, split collars secure tools and components on shafts, providing the necessary stability and precision for cutting, shaping, and finishing wood products.
- 10. Marine and Shipbuilding: Split collars are used in marine applications, such as securing propeller shafts and other critical components. Corrosion-resistant materials are often employed in marine collars.
What makes split collars suitable for these applications is their combination of advantages, including ease of installation, reusability, precision, and the ability to accommodate various shaft sizes. Additionally, split collars are available in a wide range of materials, allowing them to meet the specific requirements of different industries, whether it’s the aerospace demand for lightweight collars or the food and beverage industry’s need for corrosion-resistant options.
Are there customer reviews available for popular brands of split collars to gauge user satisfaction?
Yes, customer reviews are valuable resources to gauge user satisfaction and learn about the performance of popular brands of split collars. Here’s where you can find customer reviews:
- 1. Online Retailers: Many online retailers, such as Amazon, provide customer reviews and ratings for split collars. You can read feedback from buyers who have purchased and used the products.
- 2. Manufacturer Websites: Some manufacturers feature customer testimonials and reviews on their official websites. These reviews often highlight the strengths and advantages of their split collar products.
- 3. Industrial and Mechanical Forums: Online forums and communities dedicated to mechanical components and engineering may have discussions and reviews about split collars. You can find insights and experiences shared by professionals and enthusiasts.
- 4. Industry-Specific Websites: Websites and platforms dedicated to specific industries, such as manufacturing or agriculture, may include user reviews of mechanical components, including split collars.
- 5. Social Media Groups: Explore social media groups and pages related to mechanical engineering, industrial equipment, or specific applications. Members may share their experiences and reviews of split collars they have used.
- 6. Industrial Directories: Some industrial directories and catalogs include user-generated reviews and ratings for mechanical components. You can search for split collar reviews in these directories.
- 7. Online Marketplaces: Besides purchasing, online marketplaces like Amazon and eBay often host customer reviews and ratings for split collars, providing insights into user satisfaction.
- 8. Word of Mouth: Network with colleagues and peers in your industry who may have experience with split collars. They can provide recommendations and share their satisfaction with specific brands.
- 9. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites may publish reviews and articles about various mechanical components, including split collars. These articles may include user experiences.
- 10. Ask for Recommendations: Don’t hesitate to ask for recommendations and reviews from suppliers or manufacturers. They can share information about customer feedback and experiences with their products.
When reading customer reviews, pay attention to the overall rating, specific pros and cons mentioned, and any comments related to the application or use of the split collars. This information can help you make an informed decision and select the right brand and product for your needs.
editor by CX 2023-11-07
China wholesaler Custom Carbon Stainless Steel Big Size Clamp Bearing Mounting Double Split Shaft Collar brass shaft collar
Product Description
Certification | ISO9001:2018;SGS;TS16949 |
Quality |
CNC machine, CNC Turning, CNC Milling, CNC center machine, auto lathe machine, Wire-cutting Machine CNC punching machines, CNC bending machines CNT stamping machine, CNC/auto lathe machine, Drilling machine, Hydraulic machine, Riveting machine, Tapping machine, welding machine, Film attaching machine, etc. |
Materials |
Aluminum, Steel, SPCC, SGCC,SECC, SPTE, Stainless steel, Brass, Copper, Bronze, ABS, PC, PO, POM, Nylon, etc. |
Surface finish |
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue-black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing, etc |
Inspection Equipment |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter, etc. |
Drawing formation | PDF, CAD/DWG/DXF, IGS/STP etc. |
HangZhou CZPT Industrial Co., Ltd. is a comprehensive factory that specialized in fasteners, CNC parts, stamping parts, machinery parts, and so on. Since the establishment of the company, we have passed ISO9001: 2018, SGS, TS16949.
Our factory covers an area of 5,000 square CZPT and has 58 employees, including 5 R & D personnel and 5 quality inspection personnel.
Major areas of service include automotive, bicycle and motorcycle, industrial automation, agricultural equipment, digital electronics, medical equipment, and so on.
Looking CZPT to your cooperation.
1. We have Specialized QC testers to check the products quality according to customers’ needs.
2. We have IQC to check the dimensions and surface of the incoming material.
3. We have PQC to inspect full-course during the processing.
4. We have FQC to inspect all the plating products from outsides and make the 100% inspection before the shipments.
FAQ:
Q1: Why choose ZheJiang n?
To provide our customers with first-class services in the supply of quality screws minimizing costs.
Q2: How is quality ensured?
All our processes strictly adhere to ISO9001:2018 procedures. We have strict quality control from producing to delivery. Our company had strong technology support, 80% of our colleagues are master or bachelor’s degree. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management.
Q3: Can You Strictly Follow The Tolerance on The Drawing And Meet The High Precision?
Yes, we can, we can provide high precision parts and make the parts as your drawing.
Q4: How should I order and make payment?
By T/T, for samples 100% with the order; for production, 30% paid for deposit by T/T before production arrangement, the balance to be paid before shipment. negotiation accepted.
Q5: What’s your Delivery Time?
Standard parts: 7-20days
Non-standard parts: 15-25days
We will make the delivery as soon as possible with the guarantee quality
Q6:How to Custom-made (OEM/ODM)?
If you have a new product drawing or a sample, please send to us, and we can custom-made the as your required. We will also provide our professional advices of the products to make the design to be more realized & maximize the performance.
Q7:Which mode of transport would be better?
In general, the product are heavy, we advice to make delivery by sea, Also we respect your views of other transportation as well.
Standard Or Nonstandard: | Standard |
---|---|
Shaft Hole: | 8-24 |
Torque: | >80N.M |
Bore Diameter: | 19mm |
Speed: | 8000r/M |
Structure: | Rigid |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Can you provide examples of successful case studies where split collars improved machine performance?
Certainly! There are numerous case studies where the use of split collars has significantly improved machine performance and reliability. Here are a few examples:
1. Conveyor Systems Optimization: In a large manufacturing facility, the conveyor system used to transport heavy components was facing issues with misalignment and frequent maintenance due to traditional set-screw collars slipping on the shafts. By replacing these collars with split collars featuring precision clamping, the facility reduced downtime, improved alignment, and increased the overall efficiency of the conveyor system.
2. Food Processing Machinery: A food processing plant required collars for their machinery that met strict hygiene and cleanliness standards. They switched to split collars made from food-grade materials. This change not only ensured compliance with food safety regulations but also reduced the risk of contamination and improved maintenance due to the ease of disassembly and cleaning.
3. Agricultural Equipment: A manufacturer of agricultural machinery needed a solution for securing sprockets on rotating shafts. Traditional set-screw collars were causing shaft damage due to over-tightening. By using split collars with a self-locking mechanism, they eliminated damage to the shafts, reduced maintenance costs, and increased the durability of their equipment.
4. Industrial Mixers: A company that produced industrial mixers experienced frequent downtime and misalignment issues with their mixers’ shaft components. Switching to split collars with quick-release mechanisms allowed for faster maintenance and component replacement, reducing downtime and improving overall production output.
5. Aerospace Applications: In the aerospace industry, precision and reliability are critical. Split collars have been used to secure components in aircraft and spacecraft. Their ability to provide precise positioning and easy adjustment has improved the alignment of critical components, enhancing the overall performance and safety of aerospace systems.
6. Material Handling: Material handling systems in warehouses and distribution centers rely on conveyor rollers and pulleys. The use of split collars in these systems has simplified maintenance and reduced the need for specialized tools, resulting in cost savings and increased system uptime.
7. Medical Devices: Medical equipment manufacturers have turned to split collars for applications where precision and cleanliness are paramount. By using split collars with self-locking features, they have improved the performance of medical devices and reduced the risk of contamination in healthcare settings.
These case studies demonstrate how split collars have been successfully implemented in various industries to address specific challenges, improve machine performance, and enhance overall reliability. The choice of split collars has resulted in reduced maintenance, increased efficiency, and cost savings in these applications.
Can you provide recommendations for cost-effective split collars catering to different budget constraints?
Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:
- 1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
- 2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
- 3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
- 4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
- 5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
- 6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
- 7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
- 8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
- 9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.
When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.
Where can I find reliable suppliers for high-quality split collars suitable for various applications?
Finding reliable suppliers for high-quality split collars is essential to ensure the performance and reliability of your mechanical assemblies. Here are some sources to help you locate reputable suppliers:
- 1. Industrial Supply Companies: Established industrial supply companies often stock a wide range of mechanical components, including split collars. You can contact these companies and inquire about their product offerings and suppliers.
- 2. Online Marketplaces: Online marketplaces like Amazon, eBay, and Alibaba have numerous sellers offering split collars. Read product descriptions, reviews, and seller ratings to make informed decisions.
- 3. Manufacturer Websites: Visit the official websites of split collar manufacturers. Many manufacturers provide information about their products, specifications, and contact details for inquiries and purchases.
- 4. Local Distributors: Check if there are local distributors or dealers in your area who supply mechanical components, including split collars. Working with local distributors can provide convenience and support.
- 5. Industrial Trade Shows: Attend industrial trade shows and exhibitions related to mechanical components. These events often feature suppliers and manufacturers showcasing their products, allowing you to assess the quality of split collars in person.
- 6. Online Industrial Directories: Online industrial directories, such as Thomasnet and GlobalSpec, can help you search for suppliers and manufacturers of split collars based on your specific requirements.
- 7. Recommendations from Peers: Seek recommendations from colleagues, peers, or industry professionals who have experience with split collars. They can provide valuable insights into reputable suppliers.
- 8. Industry Associations: Contact industry-specific associations related to your field. They may have lists of approved suppliers and manufacturers of mechanical components, including split collars.
- 9. Specialty Suppliers: Some suppliers specialize in specific types of split collars or offer customized solutions. Explore specialty suppliers to find collars tailored to your unique application needs.
- 10. Reviews and Ratings: Utilize online reviews and ratings on platforms like Trustpilot or industry forums to assess the reputation and reliability of suppliers. High ratings and positive reviews are indicators of trustworthiness.
- 11. Request Samples: Some suppliers may offer samples or trial products to help you evaluate the quality of their split collars before making a bulk purchase.
When sourcing high-quality split collars, it’s crucial to consider factors such as material quality, precision engineering, and compliance with industry standards. Always communicate with potential suppliers to discuss your specific requirements and assess their ability to meet your needs.
editor by CX 2023-11-01
China manufacturer Customized High Strength Steel Clamping Shaft Collar with Set Screw split shaft collar
Product Description
Product Description
SET SCREW
Set screw shaft collars are the most effective when used on a shaft made of a material which is softer than the set screw. our set screw collars are finished exclusively with forged socket set screws for greater torque capacity and improved
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Production ability
EQUIPMENT LIST |
||||
NAME
|
SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
1370 |
KAFO |
TAPAN |
20 |
|
EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
|
Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
More Detail Informations | |
Sample Available |
1.Sample is free of charge if we have the existing,you only need to pay the freight cost.Sample will be provided within 3 to 10 working days. 2.If the products is non-standard and no existing tooling inventory,The full mould cost needed prepaid, sample will be provided within 7 to 15 working days, you’ll pay the freight cost. |
MOQ | 1pcs |
Pricing Term | EXW HangZhou ,FOB,CIF,CNF,DDU,etc. |
Payment Term | TT(30% in advance as deposit,balance before delivery),L/C,Western Union,PayPal etc. |
Port of loading | HangZhou port or ZheJiang port. |
Lead Time | 15-35 working days after order and deposit received. |
Warranty |
1.We shoulder the ability based on product categories to determine the warranty, and guarantee more than 18 months. 2.We don’t assume responsibility for the damage which is caused by indirect, accidental events at anytime anywhere. |
Founded in 2005,HangZhou HC Co.,Ltd is an IATF16949:2016 manufacturer.We have more than 20 years of production experience in the production of cnc machining/Milling parts,cold forming,graphite products, We not only have new imported prodution equipment and spacious storage space,but also have a group of experienced workers and professional engineering R & D team.Therefore, our company has enough strength to meet the needs of customers.
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packing:Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
Application: | Auto and Motorcycle Accessory, Machinery Accessory |
---|---|
Standard: | GB, EN, JIS Code, TEMA, ASME |
Surface Treatment: | Anodizing |
Production Type: | Mass Production |
Machining Method: | CNC Turning |
Material: | Nylon, Steel, Plastic, Alloy, Aluminum |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by CX 2023-04-20
China best Clamping Two Piece Carbon Steel Od24 Collars with Wrench Flats split shaft collar
Product Description
Jingbang manufactures shaft collars in multiple styles to fit shafts ranging from 1/8″ to 6″ and 3mm to 150mm. They are made from select qualified bar stock in 303 & 316 stainless steel, black oxide and zinc plated carbon steel, high-strength aluminum, and engineered plastic. Our shaft collars have precisely controlled face to bore perpendicularity (identified by the grooved face) TIR ≤ .002″ (.05mm) with tighter tolerances on bearing locknuts. Perpendicularity is critical for alignment when a shaft collar is used as a load-bearing face, mechanical stop, or for mounting components. And we can also engrave the LOGO according to customer requirements
Product Name | Shaft collar |
Size | 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements. |
Accept Material | AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc. |
Accept Finish |
Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements. |
Type | One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw |
Standard | Metric, imperial |
Packing Service | We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization. |
Sample Service | Free samples will be sent to you after confirming the order, and we will charge a sample fee for some products with high value. |
We have stock of the following products, please contact us for the price! | ||
ONE-PIECE: Carbon steel and black oxide
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Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
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TWO-PIECES: Carbon steel and black oxide |
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
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SET-SCREW: Carbon steel and black oxide |
Bore size:
8mm,10mm,13mm |
CUSTOM DESIGNS
As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.
Materials & Finishs
Packaging & Shipping
We can also purchase and complete packaging according to customer requirements, such as blister boxes, rustproof paper, pearl cotton packaging, and we promise not to make a penny on extra packaging.
Production Process
Our Advantages
Company Profile
>>HangZhou Jingbang Technology Co., Ltd<<
HangZhou Jingbang Technology Co., Ltd. is a hardware and electronic components manufacturer with R& D, production and sales in one. We started to build a factory in 2011. With the expansion of business scale, we set up a sales department in 2016 to provide high-quality services for overseas customers.
The factory is located in HangZhou, close to Xihu (West Lake) Dis. Port, HangZhou Qianhai Free Trade Zone, Hong Kong, HangZhou, National Highway 107 and ZheJiang -Hong Kong-Macao Expressway. The geographical location is superior and the transportation is very convenient.
Our products are involved in fields such as new technology products, automobiles, mechanical equipment, electronic products, railroads, oil fields, chemical industry, urban public construction and aerospace. The technologies related to the products are forging, cold heading, CNC, laser cutting, powder metallurgy, casting process, etc. Our products have been exported to Europe, America, Africa and Southeast Asia, and have been well received by foreign customers for our high quality products and services.
Our advantages:
1, A medium-sized company with 40 employees, Able to handle large or small orders
2, We focus on our industry for 11 years.
3, We have advanced machinery, Like ” 4-Axis CNC Machining Centre”.
4, ,Low MOQ, free sample, quick response, rapid production, Fast delivery, Good after-sales service.
5, More than 400 customers and about $5 million turnover a year.
We sincerely hope that our cooperation will bring you greater value!
FAQ
1, How to ensure Shaft collar every process’s quality? |
Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products. |
2, Shaft collar delivery time? |
For Shaft collar we have stock, within 15 days; If customized, according to your quantity, about 20-25days. |
3, What is your payment method? |
Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges. |
4, Can you provide Shaft collar sample? |
Sure, for stocked Shaft collar, we will provide free Shaft collar samples and you will be charged for shipping. |
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Standard Or Nonstandard: | Standard or Customized |
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Shaft Hole: | Standard or Customized |
Torque: | 70-80N.M |
Samples: |
US$ 2/Piece
1 Piece(Min.Order) | Order Sample On request
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Customization: |
Available
| Customized Request |
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Types of Shaft Collars
A shaft collar is a simple machine component that plays a critical role in power transmission. It is typically found in gearboxes and motors, and serves as a bearing face, mechanical stop, and locating component. Its simple design makes it easy to install and use. Its various functions make it a useful machine part for many applications.
Set screw shaft collars
Set screw shaft collars are used in many different applications and can be manufactured in a variety of materials. Typical materials include carbon steel, stainless steel, platinum, silver, nylon, polysulphone, PTFE, and PVC. Collars are easy to install and adjust. A variety of secondary services are available, including internal forming, chroming, and passivating.
Set screw shaft collars come in different styles, including standard collars, quick-release collars, split collars, and threaded collars. They can be purchased in standard and metric sizes, and are available in a variety of finishes. Standard collars are available in steel and stainless steel and have a zinc plated or black oxide finish.
Set screw shaft collars are an excellent choice for holding power transmission components in place and limiting shaft movement. They are held in place by a set screw that digs into the shaft material, providing holding power. They are available in both 303 and 316 Stainless Steel, making them a reliable and efficient choice for a variety of applications.
Clamping-style shaft collars
Clamp-style shaft collars are a versatile alternative to set-screw collars. They eliminate the problems associated with the set-screw collar, such as the possibility of shaft damage. They also lock in place by compressing against the shaft. This method distributes the force on the collar and shaft evenly, creating a stronger holding power.
Shaft collars are manufactured by many companies. You can buy them in-store or online, but it is important to buy from a reputable manufacturer. Many counterfeit collars endanger the life of your machine. Choosing a quality collar will help you avoid costly and time-consuming machine breakdowns.
Clamping-style shaft collars come in a variety of sizes and types. Some of them have a hex or D-bore. Some have circular grooves to assist with installation. They can be found in bore sizes from 1/4″ to one inch. They are often used for mounting gears, sprockets, and bearings.
Two-piece clamp collars are an excellent choice for high-load applications. They have improved clamping force and impressive holding power, and can be easily installed without major disassembly. Two-piece clamp collars can also be designed with a keyway to secure a keyed shaft. There are also special double-wide clamp collars for high axial load applications.
Another type of shaft collar is the quick clamping collar. It is an excellent choice for applications where you want to make frequent setup and adjustments. It allows for easy adjustments with minimal tools. Quick clamping collars feature a cam lever and a clamping lever. They are convenient and highly flexible, making them ideal for use in many industries.
Single split shaft collars
A single split shaft collar is designed to fit one shaft and eliminate two pieces. This makes installation and disassembly easy, reducing labor and downtime. It also uses a full seating torque of the set screws to distribute forces evenly around the shaft circumference, providing stronger holding power. It can be used on a wide range of rotating equipment.
Single split shaft collars are available from CZPT Products. They are a common, high-quality way to secure a shaft. They wrap around the shaft for a secure and tight fit. They are also a versatile option that can be easily removed. These collars can be used on both hard and soft standard round shafts. They provide superior grip compared to solid collars, provide tremendous axial force, and minimize shaft distortion.
Single split shaft collars are one of the many types of bearing shaft locking collars. They are made of EN8 steel, and come with a locking setscrew. This makes installing the collar quick and easy. The collar is available in many sizes, including small, medium, and large. If you do not find the right fit, you can also have one custom-made.
These collars are commonly used for mounting fixtures, sensors, and other assemblies. They are available in two-piece and one-piece styles, and have higher holding power than standard shaft collars. They are available in a wide range of materials, including 1215 lead-free steel, 303 stainless steel, and lightweight 2024 aluminum.
Aluminum shaft collars
The CZPT company produces Aluminum shaft collars for a variety of applications. These shaft collars feature a proprietary manufacturing process to ensure accurate face-to-bore perpendicularity. This helps to improve clamping forces and installation fit. Each collar features the CZPT name stamped on it, and the collar is finished with a black oxide process to achieve a fine glossy finish. The shaft collars are available in a variety of bore sizes and styles, and can be ordered in single or two-piece styles. Additionally, they are manufactured with a high-grade forged screw, which ensures the highest quality.
Aluminum shaft collars can be customized to fit your needs. Several accessories can be added to the shaft collar, such as steel mending plates. Those who need extra load capacity can select a keyed shaft collar. They are also available in lightweight styles. These shaft collars are easy to install and disassemble, and are made from two-piece aluminum for ease of installation.
Choosing the right shaft collar material is critical to the success of your application. You should consider steel, stainless steel, or aluminum for the best corrosion resistance. Steel is stronger and offers better holding power, while aluminum offers a lower weight and a favorable strength-to-weight ratio. When selecting shaft collars, it is important to take into consideration the corrosion resistance of each material. For example, carbon steel shaft collars will not be as corrosion resistant as aluminum shaft collars, but they are lighter and have a good hold power.
Carbon steel shaft collars
Carbon steel shaft collars are a versatile solution to holding bearings in place. They are available in a range of diameters and styles to meet your application needs. They can be used for many different applications, from aerospace and military applications to marine and automotive applications. These collars are available in a variety of materials, including carbon steel, aluminum, and stainless steel.
Carbon steel shaft collars are a cost-effective alternative to stainless steel shaft collars. CZPT manufactures lead-free carbon steel shaft collars, and they are also available with RoHS-compliant yellow zinc plating. Zinc plating is less expensive than stainless steel and is an excellent anti-corrosive option. CZPT yellow zinc collars are plated by a trivalent process rather than a non-compliant hexavalent process.
Shaft collars are available in both metric and inch bore sizes. They can be used for a variety of applications and are typically available in sizes ranging from 1/4″ to three inches. They are also available with metric screws in a range of sizes, which are useful for retrofitting equipment.
Shaft collars are available in a variety of materials, including carbon steel, 303 stainless steel, and aluminum. Some options feature threads and can be welded or bolted to shafts. For more advanced applications, aluminum threaded shaft collars can be used. They are often used for mounting sensors, fixtures, and other assemblies. They come in several styles, such as double-wide, heavy-duty, and threaded.
Hinge shaft collars
Hinge shaft collars are fastening devices that secure shafts or axles. They come in a wide range of sizes, shapes, and materials. These collars can be used in a wide range of applications, including non-rotary applications. They can be manufactured in stainless steel, 1018 steel, aluminum, and brass.
Shaft collars are simple to use but can perform a variety of functions. Their primary functions include holding components in place, locating components on a shaft, and establishing attachment between the shaft and another component. To choose the right collars for a specific application, designers should consider the design, style, materials, bore size, and geometry of the shaft. They should also consider any limitations or requirements associated with the application.
Hinge shaft collars are available in round and square bores. They are most commonly used in agricultural applications. Their size makes them easy to install, and their design makes them suitable for both large and small shafts. They are also used in situations where shafts are not easily accessible. Some types of shaft collars feature flat surfaces, which are great for mounting applications and splitting hubs.
Heavy duty shaft collars are also available. These collars have larger outer diameters, wider bores, and larger screw diameters. They are manufactured from lead-free steel with a proprietary black oxide finish.
editor by CX
2023-04-14
China Zinc -Plated Shaft Collars, Single and Double Split Collars, Stainless Steel Sc200 shaft collar balls
Error:获取session失败,
Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
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Standard: | Browning |
Surface Treatment: | Zinc Plated/ Black Oxide |
Production Type: | Single Production |
Machining Method: | CNC Machining |
Material: | Steel |
Customization: |
Available
| Customized Request |
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Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by CX 2023-04-11
China Wholesale one piece single split stainless steel clamping shaft collar shaft collar clamp
Condition: New
Warranty: 1 Year
Applicable Industries: Automation industrial
Weight (KG): 0.1
Showroom Location: None
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: New Product 2571
Warranty of core components: 1 Year
Core Components: Pump
Structure: 1 piece single
Material: carbon steel
Coatings: Black Oxide
Torque Capacity: Custom
Model Number: shaft collar
Product name: Wholesale 1 piece single split stainless steel clamping shaft collar
Certification: ISO9001:2008/TS 16949
Material Capabilities: stainless steel , mild steel
Surface: oxide,zinc plated,polished etc .
Service: Customized OEM
Size: 1/4”-2”
Sample: Avaliable
Keyword: shaft collar
DELIVERY TIME: 15-25 Days
Payment Term: Trade Assurance 30% Deposit
Packaging Details: 1.Packaging Details:a.General export PE bagsb.General export cartons2.According to customers’ demands
Port: HangZhou
Specification
Certification | ISO9001:2018 SGS TS16949 |
Quality | 100% Inspection |
Machining equipments | CNC maching,CNC Turning, CNC Milling ,CNC center machine, auto lathe machine, Wire-cutting Machine ,CNC Laser cutting machines,CNC bending machines, CNC punching machines, CNC bending machines CNT stamping machine, CNC/auto lathe machine , Drilling machine, Hydraulic machine,Riveting machine , Tapping machine, welding machine, Film attaching machine,etc. |
Materials | Aluminum, Steel, SPCC, SGCC,SECC, SPTE,Stainless steel, Brass, Copper, Bronze, ABS, PC, PO, POM, High Precision spur planetary gear reducer Ratio 41 to 701 fit 90 servo motor 400w 750w Nylon, Teflon etc. |
Surface finish | Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated,rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc. |
Inspection Equipment | CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Check machine gear Pass meter, Pass meter etc. |
Drawing formation | PDF, CAD/DWG/DXF, IGS/STP etc. |
About Us
HangZhou ZheJiang n industrial Co., Ltd. is comprehensive factory and specialized in fasteners,CNC parts,stamping parts,machinery parts and so on.Since the establishment of the company we have passed ISO9001: 2018, SGS, TS16949.Our factory covers an area of 5,000 square meters and has 58 employees, including 5 R & D personnel and 5 quality inspection personnel.Major areas of service include automotive, bicycle and motorcycle, industrial automation, agricultural equipment, digital electronics, medical equipment and so on.Looking forward to your cooperation
Quality Control
1.We have Specialized QC testers to check the products quality according to customers’ needs.
2.We have IQC to check the dimensions and surface of the incoming material.
3.We have PQC to inspect full-course during the processing.
4.We have FQC to inspect all the plating products from outsides and make the 100% inspection before the shipments.
FAQQ1: Why choose ZheJiang n?To provide our customers with first-class services in the supply of quality screws minimizing costs.
Q2: How is quality ensured?All our processes strictly adhere to ISO9001:2018 procedures. We have strict quality control from producing to delivery. Our company had strong technology support, 80% of our colleagues are master or bachelor’s degree. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management.
Q3: Can You Strictly Follow The Tolerance on The Drawing And Meet The High Precision?Yes, we can, we can provide high precision parts and make the parts as your drawing.
Q4: How should I order and make payment?By T/T, for samples 100% with the order; for production, 30% paid for deposit by T/T before production arrangement, the balance to be paid before shipment. negotiation accepted.
Q5: What’s your Delivery Time? Standard parts: 7-20days Non-standard parts: 15-25days We will make the delivery as soon as possible with the guarantee quality
Q6:How to Custom-made (OEM/ODM)? If you have a new product drawing or a sample, please send to us, and we can custom-made the as your required. We will also provide our professional advices of the products to make the design to be more realized & maximize the performance.
Q7:Which mode of transport would be better? In general, the product are heavy, we advice to make delivery by sea, Good Quality Planetary Set Spur Helical Metric Rack And Pinion Yjsw315-8A-00004 Cylindrical Gear Also we respect your views of other transportation as well.
Types of Shaft Collars
A shaft collar is a simple machine component that plays a critical role in power transmission. It is typically found in gearboxes and motors, and serves as a bearing face, mechanical stop, and locating component. Its simple design makes it easy to install and use. Its various functions make it a useful machine part for many applications.
Set screw shaft collars
Set screw shaft collars are used in many different applications and can be manufactured in a variety of materials. Typical materials include carbon steel, stainless steel, platinum, silver, nylon, polysulphone, PTFE, and PVC. Collars are easy to install and adjust. A variety of secondary services are available, including internal forming, chroming, and passivating.
Set screw shaft collars come in different styles, including standard collars, quick-release collars, split collars, and threaded collars. They can be purchased in standard and metric sizes, and are available in a variety of finishes. Standard collars are available in steel and stainless steel and have a zinc plated or black oxide finish.
Set screw shaft collars are an excellent choice for holding power transmission components in place and limiting shaft movement. They are held in place by a set screw that digs into the shaft material, providing holding power. They are available in both 303 and 316 Stainless Steel, making them a reliable and efficient choice for a variety of applications.
Clamping-style shaft collars
Clamp-style shaft collars are a versatile alternative to set-screw collars. They eliminate the problems associated with the set-screw collar, such as the possibility of shaft damage. They also lock in place by compressing against the shaft. This method distributes the force on the collar and shaft evenly, creating a stronger holding power.
Shaft collars are manufactured by many companies. You can buy them in-store or online, but it is important to buy from a reputable manufacturer. Many counterfeit collars endanger the life of your machine. Choosing a quality collar will help you avoid costly and time-consuming machine breakdowns.
Clamping-style shaft collars come in a variety of sizes and types. Some of them have a hex or D-bore. Some have circular grooves to assist with installation. They can be found in bore sizes from 1/4″ to one inch. They are often used for mounting gears, sprockets, and bearings.
Two-piece clamp collars are an excellent choice for high-load applications. They have improved clamping force and impressive holding power, and can be easily installed without major disassembly. Two-piece clamp collars can also be designed with a keyway to secure a keyed shaft. There are also special double-wide clamp collars for high axial load applications.
Another type of shaft collar is the quick clamping collar. It is an excellent choice for applications where you want to make frequent setup and adjustments. It allows for easy adjustments with minimal tools. Quick clamping collars feature a cam lever and a clamping lever. They are convenient and highly flexible, making them ideal for use in many industries.
Single split shaft collars
A single split shaft collar is designed to fit one shaft and eliminate two pieces. This makes installation and disassembly easy, reducing labor and downtime. It also uses a full seating torque of the set screws to distribute forces evenly around the shaft circumference, providing stronger holding power. It can be used on a wide range of rotating equipment.
Single split shaft collars are available from CZPT Products. They are a common, high-quality way to secure a shaft. They wrap around the shaft for a secure and tight fit. They are also a versatile option that can be easily removed. These collars can be used on both hard and soft standard round shafts. They provide superior grip compared to solid collars, provide tremendous axial force, and minimize shaft distortion.
Single split shaft collars are one of the many types of bearing shaft locking collars. They are made of EN8 steel, and come with a locking setscrew. This makes installing the collar quick and easy. The collar is available in many sizes, including small, medium, and large. If you do not find the right fit, you can also have one custom-made.
These collars are commonly used for mounting fixtures, sensors, and other assemblies. They are available in two-piece and one-piece styles, and have higher holding power than standard shaft collars. They are available in a wide range of materials, including 1215 lead-free steel, 303 stainless steel, and lightweight 2024 aluminum.
Aluminum shaft collars
The CZPT company produces Aluminum shaft collars for a variety of applications. These shaft collars feature a proprietary manufacturing process to ensure accurate face-to-bore perpendicularity. This helps to improve clamping forces and installation fit. Each collar features the CZPT name stamped on it, and the collar is finished with a black oxide process to achieve a fine glossy finish. The shaft collars are available in a variety of bore sizes and styles, and can be ordered in single or two-piece styles. Additionally, they are manufactured with a high-grade forged screw, which ensures the highest quality.
Aluminum shaft collars can be customized to fit your needs. Several accessories can be added to the shaft collar, such as steel mending plates. Those who need extra load capacity can select a keyed shaft collar. They are also available in lightweight styles. These shaft collars are easy to install and disassemble, and are made from two-piece aluminum for ease of installation.
Choosing the right shaft collar material is critical to the success of your application. You should consider steel, stainless steel, or aluminum for the best corrosion resistance. Steel is stronger and offers better holding power, while aluminum offers a lower weight and a favorable strength-to-weight ratio. When selecting shaft collars, it is important to take into consideration the corrosion resistance of each material. For example, carbon steel shaft collars will not be as corrosion resistant as aluminum shaft collars, but they are lighter and have a good hold power.
Carbon steel shaft collars
Carbon steel shaft collars are a versatile solution to holding bearings in place. They are available in a range of diameters and styles to meet your application needs. They can be used for many different applications, from aerospace and military applications to marine and automotive applications. These collars are available in a variety of materials, including carbon steel, aluminum, and stainless steel.
Carbon steel shaft collars are a cost-effective alternative to stainless steel shaft collars. CZPT manufactures lead-free carbon steel shaft collars, and they are also available with RoHS-compliant yellow zinc plating. Zinc plating is less expensive than stainless steel and is an excellent anti-corrosive option. CZPT yellow zinc collars are plated by a trivalent process rather than a non-compliant hexavalent process.
Shaft collars are available in both metric and inch bore sizes. They can be used for a variety of applications and are typically available in sizes ranging from 1/4″ to three inches. They are also available with metric screws in a range of sizes, which are useful for retrofitting equipment.
Shaft collars are available in a variety of materials, including carbon steel, 303 stainless steel, and aluminum. Some options feature threads and can be welded or bolted to shafts. For more advanced applications, aluminum threaded shaft collars can be used. They are often used for mounting sensors, fixtures, and other assemblies. They come in several styles, such as double-wide, heavy-duty, and threaded.
Hinge shaft collars
Hinge shaft collars are fastening devices that secure shafts or axles. They come in a wide range of sizes, shapes, and materials. These collars can be used in a wide range of applications, including non-rotary applications. They can be manufactured in stainless steel, 1018 steel, aluminum, and brass.
Shaft collars are simple to use but can perform a variety of functions. Their primary functions include holding components in place, locating components on a shaft, and establishing attachment between the shaft and another component. To choose the right collars for a specific application, designers should consider the design, style, materials, bore size, and geometry of the shaft. They should also consider any limitations or requirements associated with the application.
Hinge shaft collars are available in round and square bores. They are most commonly used in agricultural applications. Their size makes them easy to install, and their design makes them suitable for both large and small shafts. They are also used in situations where shafts are not easily accessible. Some types of shaft collars feature flat surfaces, which are great for mounting applications and splitting hubs.
Heavy duty shaft collars are also available. These collars have larger outer diameters, wider bores, and larger screw diameters. They are manufactured from lead-free steel with a proprietary black oxide finish.
editor by czh2023-02-20
China One Piece Split Clamping Steel Threaded Shaft Collar shaft collar axial load calculation
Warranty: 1 Year
Applicable Industries: Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Farms, Retail, High Quality Sliding Gate Gear Rack Construction works , Energy & Mining
Showroom Location: None
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: New Product 2571
Warranty of core components: 1 Year
Core Components: Bearing
Structure: Solid
Material: C1045 steel, Steel
Coatings: zinc plating
Torque Capacity: Contact
Model Number: 1T571-20-Z
Part Name: threaded shaft collar
Finish 1: Zinc-plating
Finish 2: Black Oxide
After Warranty Service: Online support
Local Service Location: None
Packaging Details: Threaded shaft collar packing 1. Normal Industrial Solid Carton+Crate Packing 2. OEM Packing
Port: ZheJiang or HangZhou
One Piece Split Clamping Steel Threaded Shaft Collar
Product Features:
Simply slide these collars CZPT a shaft and tighten the SCHS screw to hold the collar in place. Collars are easy to adjust with their SCHS screws.
Bore Range from 1/4-20 to 2-12
1)Material: Steel
2)Finish: Zinc-plating or Black Oxide
3)Assembly with Socket Head Cap Screw
4) Available in several different styles to meet you or your customer’s needs.
Our Services
Xihu (West Lake) Dis.an supplies pulleys, roller chain sprockets, shaft collars and couplings, HangZhouxuan Good Quality Power Steering Gear Electric Power Rack Steering for FOCUSs CV6C3D070 weld on hubs, taper bushings and other power transmission parts.The products meet the standards of the ISO, DIN, ANSI, AGMA, SAE and JIS for quality assurance.
Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by czh2023-02-18