Tag Archives: steel shaft

China manufacturer Steel Shaft Power Lock Single Split Axle Shaft Collar balanced shaft collar

Product Description

Product Description

ONE-PIECE

One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft. we uses carefully selected materials and proprietary processes on its one-piece collars to ensure the clamping gap remains open for simpler and more precise adjustment, installation and fit. we manufactures one-piece clamp shaft collars in 12L15 lead-free steel with a zinc or proprietary black oxide finish, 303 and 316 stainless steel, high-strength 2571 aluminum, and engineered plastic. Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.ONE-PIE

1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm

Company Profile

RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.

We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.

We have won the trust of our clients with our top quality products and outstanding service.

Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!

Production ability

EQUIPMENT LIST
NAME	SPECIFICATION	BRAND	ORIGINAL PLACE	QUANTITY
CNC Machines	Graph 600	KNUTH	CHINA	20
CNC Machines	1370	KAFO	TAPAN	20
EDM Machines	ZNC450	BHangZhouNA	ZheJiang	20
EDM Machines	ZNC430	BHangZhouNA	ZheJiang	30
Grinding Machines	ACC-350ST	BESFORD	CHINA	50
Auto Lathe Machining	L150G-II	OKUMA	CHINA	80
Wire Cutting Machines	DK7732	NEW FAST	CHNA	30
Milling Machine	SHCM-97A	GENTIGER	ZheJiang	20
CMM Machine	CRT-PA574	MITUTYO	JAPAN	10
Hardness Tester	TILO-T60	MITUTYO	JAPAN	5

Productions showing:
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.

Packaging & Shipping

Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:

Your Satisfaction, Our Motivation!

FAQ

Q1. Are you factory or trading company?

A: We are a customized factory with independent oversea trading office .

Q2.Can you provide sample for us?

A: Yes, free sample is available

Q3. What raw material do you use?

A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.

Q4. What finishes can you provide?

A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.

Q5. How do you ensure quality control?

A: We inspect every process based on your drawings or samples and also check the products before packing

Q6. Is small quantity available?

A: Yes, Small quantity for trial order is available.

Q7. How do you ship the goods?

A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.

Q8. How about your delivery time ?

A: 3-10 days for samples and 15-45 days for mass production .

Q: How To Place A Order?

* You send us drawing or sample

* We make the sample and send it to you

* You think the sample is good then place an order and pay us 30% deposit

* We start to make the product

* When the goods is done, we take photoes for your check and you then pay the balance

* We deliver the products to courier company

Application:	Auto and Motorcycle Accessory, Machinery Accessory, Transmission
Standard:	GB, EN, JIS Code, TEMA, ASME, Customed
Surface Treatment:	Anodizing
Production Type:	Mass Production
Machining Method:	CNC Turning
Material:	Nylon, Steel, Plastic, Alloy, Aluminum, Cold Forming Steel

Samples:	US$ 10/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

shaft clamp

What are the temperature resistance properties of split collars?

The temperature resistance properties of split collars vary depending on the material they are made from. Here’s a general overview of temperature resistance for common split collar materials:

1. Steel Split Collars: Steel split collars can generally withstand a wide range of temperatures. Standard steel split collars are suitable for temperatures from -40°C to 250°C (-40°F to 482°F). For higher-temperature applications, heat-resistant steel alloys may be used.
2. Aluminum Split Collars: Aluminum split collars have a temperature resistance range of approximately -40°C to 150°C (-40°F to 302°F). They are lighter than steel but may not be suitable for extremely high-temperature environments.
3. Stainless Steel Split Collars: Stainless steel split collars are highly corrosion-resistant and can endure a wide temperature range. They are suitable for temperatures from -100°C to 300°C (-148°F to 572°F) and often used in harsh environments.
4. Plastic Split Collars: The temperature resistance of plastic split collars varies with the type of plastic. Common plastics like nylon and acetal have a range of -40°C to 80°C (-40°F to 176°F). Some specialty plastics offer higher temperature resistance, up to 150°C (302°F).
5. Industry-Specific Materials: In some industries, specialty materials with enhanced temperature resistance are used. For example, aerospace applications may require split collars made from materials capable of withstanding extreme temperature fluctuations encountered during flight.
6. Coatings and Treatments: In addition to the base material, coatings and treatments can improve the temperature resistance of split collars. For example, heat-resistant coatings can extend the upper temperature limit.

It’s important to consult the manufacturer’s specifications for specific split collar products to determine their exact temperature resistance properties. When selecting split collars for applications in extreme temperature conditions, consider not only the collar material but also factors like the duration of exposure and the presence of additional heat-resistant treatments.

shaft clamp

In which industries are split collars commonly used, and what makes them suitable for those applications?

Split collars find applications across various industries due to their versatility and ease of use. Here are some of the industries where split collars are commonly used and the reasons they are suitable for those applications:

1. Manufacturing and Machinery: Split collars are extensively used in manufacturing and machinery industries for securing components on shafts, including pulleys, gears, and sprockets. Their ease of installation and reusability make them ideal for rapid assembly and maintenance.
2. Automotive: In the automotive industry, split collars are employed for various applications, such as locking components on axles, steering systems, and transmission shafts. They offer precision and reliability in dynamic environments.
3. Aerospace: Split collars are used in aircraft and aerospace applications where precision and weight considerations are critical. They provide a secure grip without adding unnecessary weight to the aircraft’s components.
4. Robotics: In robotics, split collars play a role in securing joints and moving parts on robot arms and assemblies. Their compact design is well-suited for the limited space often found in robotic systems.
5. Agricultural Machinery: Split collars are used in agricultural equipment for tasks such as securing augers, conveyor systems, and other moving components. Their durability and ease of maintenance are advantageous in agricultural settings.
6. Medical Devices: In the medical industry, split collars can be found in various medical devices, including diagnostic equipment and surgical instruments. Their precision and clean design make them suitable for sensitive applications.
7. Food and Beverage: Split collars are utilized in food and beverage processing equipment. They are often made from materials suitable for food-grade applications, ensuring compliance with hygiene standards.
8. Mining and Heavy Equipment: In mining and heavy equipment, split collars are used to secure components in challenging environments. Their robust construction and reusability make them well-suited for heavy-duty applications.
9. Woodworking and Wood Processing: In woodworking machinery, split collars secure tools and components on shafts, providing the necessary stability and precision for cutting, shaping, and finishing wood products.
10. Marine and Shipbuilding: Split collars are used in marine applications, such as securing propeller shafts and other critical components. Corrosion-resistant materials are often employed in marine collars.

What makes split collars suitable for these applications is their combination of advantages, including ease of installation, reusability, precision, and the ability to accommodate various shaft sizes. Additionally, split collars are available in a wide range of materials, allowing them to meet the specific requirements of different industries, whether it’s the aerospace demand for lightweight collars or the food and beverage industry’s need for corrosion-resistant options.

shaft clamp

Can you recommend split collars suitable for applications with limited installation space?

Absolutely, there are split collars specifically designed for applications with limited installation space. These compact and space-efficient collars offer reliable performance in tight quarters. Here are some recommendations:

1. Thin-Line Split Collars: Thin-line split collars are engineered to have a reduced profile, making them ideal for applications with limited space. They are available in various materials and are designed for easy installation and removal.
2. Low-Profile Split Collars: Low-profile split collars are designed to be shorter in height, allowing them to fit into tight spaces without protruding. These collars are commonly used in compact machinery and equipment.
3. Clamping Lever Split Collars: Split collars with clamping levers provide a secure grip while offering quick and tool-free adjustments. The lever design is efficient in applications where accessibility is limited.
4. Set Screw Miniature Split Collars: Miniature split collars equipped with set screws are designed for small shaft sizes and limited space. They provide a strong hold without compromising space requirements.
5. Threaded Split Collars: Threaded split collars are compact and can be installed using simple hand tools. They are suitable for applications where you need a secure fit in confined spaces.
6. Plastic Split Collars: Some plastic split collars, such as those made from acetal or nylon, are compact and lightweight. They are corrosion-resistant and ideal for applications with size constraints.
7. Step Bore Split Collars: Split collars with a step bore design provide a smaller contact area on the shaft, making them space-efficient. They are effective for securing components in limited spaces.
8. Double Split Collars: Double split collars offer exceptional holding power while maintaining a compact design. They are often used in applications where space is a premium.

When selecting a split collar for applications with limited installation space, consider factors such as the shaft diameter, material compatibility, and the available height and width for collar installation. Additionally, always refer to the specific manufacturer’s recommendations and product specifications to ensure a proper fit.

China manufacturer Steel Shaft Power Lock Single Split Axle Shaft Collar balanced shaft collar
editor by CX 2023-11-29

China factory OEM Custom Steel Galvanized Clamp Shaft Collar Precision CNC Machining Parts One Piece Clamping Collar Single Split Shaft Collar aluminum shaft collar

Product Description

OEM custom steel galvanized clamp shaft collar precision CNC machining parts 1 piece clamping collar single split shaft collar

Basic Information :

Tolerance	0.02~0.1mm.
Materials	Low, middle,high carbon steel / spring steel / Stainless steel 201, 301, 304, 316 / Aluminum / Brass / Bronze / Copper / Titanium / Plastic (PP, Nylon, PVC, APET) Brass or ABS,POM Ect And Customized raw material.
Surface Finish	Heat treatment / Polishing,Electronic Polishing / (Zinc, nickel, chrome, tin, brass, glod, silver, titanium) Plating / Electrophoresis / Black Oxide / Hot-dip galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser etching / Dacromet Coating / Enamel.
Payment terms	Trade Assurance TT,paypal,Western Union,alipay,L/C.
Packing Detail	Inner Packing: PE bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. Outter Packing: Stretch Film Packing / Carton / Pallet / Wood Case.

Our Advantage

Provide OEM/ODM service and assembling service, since 2000.
One-stop purchasing service :Stamping part, CNC lathe part, CNC milling part, Springs, Shafts, fastener etc.
The 2^ndtier supplier of , factory audits passed.
Product certification: RoHS, HE, vailable.
Management certification: ISO/9001: 2015 and IATF16949 Passed.

Application:	Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard:	GB
Surface Treatment:	Polishing

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Order Sample Customized services

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

shaft clamp

Can I purchase split collars with specific features suitable for use in conveyor systems?

Yes, you can purchase split collars with specific features tailored for use in conveyor systems. Split collars are commonly used in conveyor applications to secure pulleys, rollers, and other components to shafts. Here are the specific features and considerations for selecting split collars for conveyor systems:

1. Corrosion Resistance: In conveyor systems, which often operate in industrial environments, it’s essential to choose split collars made from materials with excellent corrosion resistance. Stainless steel split collars are a popular choice due to their resistance to rust and corrosion.
2. Self-Locking Mechanism: Some split collars are designed with self-locking features that prevent them from loosening over time. This is particularly important in conveyor systems to maintain the tight fit of components.
3. Quick Release: Quick-release split collars allow for easy installation and replacement of components, reducing maintenance downtime in conveyor systems. Look for collars with user-friendly locking mechanisms.
4. Precision Positioning: Conveyor systems require precise component positioning. Split collars with accurate clamping and positioning capabilities help maintain alignment and reduce tracking issues with conveyor belts.
5. Material Compatibility: Ensure that the split collars you choose are compatible with the materials used in your conveyor system, such as steel, aluminum, or plastic. The collar material should not cause wear or damage to the shaft or components.
6. Load Capacity: Consider the load-bearing capacity of the split collars. Conveyor systems may carry significant loads, so it’s important to select collars that can handle the expected loads without deformation or slippage.
7. Food-Grade Options: In conveyor systems used in food processing or pharmaceutical industries, it’s crucial to choose food-grade split collars that meet hygiene and safety standards. These collars are typically made from materials approved for such applications.
8. Dust and Debris Resistance: Conveyor systems in industrial settings often encounter dust and debris. Look for split collars that are designed to resist the ingress of particles, maintaining smooth operation.
9. Size and Shaft Compatibility: Ensure that the split collars you select are the right size for your conveyor system’s shafts. Consider the shaft diameter, width, and collar size to achieve a secure fit.
10. Technical Support: Collaborate with split collar manufacturers or suppliers who can provide technical support and guidance in choosing the most suitable collar features for your conveyor application.

When purchasing split collars for conveyor systems, it’s essential to consider the specific requirements of your application, including environmental conditions, load capacity, and the type of materials being conveyed. This ensures the smooth and reliable operation of your conveyor system.

shaft clamp

What are the design considerations when utilizing split collars in machinery?

When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:

1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.

By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.

shaft clamp

Where can I find reliable suppliers for high-quality split collars suitable for various applications?

Finding reliable suppliers for high-quality split collars is essential to ensure the performance and reliability of your mechanical assemblies. Here are some sources to help you locate reputable suppliers:

1. Industrial Supply Companies: Established industrial supply companies often stock a wide range of mechanical components, including split collars. You can contact these companies and inquire about their product offerings and suppliers.
2. Online Marketplaces: Online marketplaces like Amazon, eBay, and Alibaba have numerous sellers offering split collars. Read product descriptions, reviews, and seller ratings to make informed decisions.
3. Manufacturer Websites: Visit the official websites of split collar manufacturers. Many manufacturers provide information about their products, specifications, and contact details for inquiries and purchases.
4. Local Distributors: Check if there are local distributors or dealers in your area who supply mechanical components, including split collars. Working with local distributors can provide convenience and support.
5. Industrial Trade Shows: Attend industrial trade shows and exhibitions related to mechanical components. These events often feature suppliers and manufacturers showcasing their products, allowing you to assess the quality of split collars in person.
6. Online Industrial Directories: Online industrial directories, such as Thomasnet and GlobalSpec, can help you search for suppliers and manufacturers of split collars based on your specific requirements.
7. Recommendations from Peers: Seek recommendations from colleagues, peers, or industry professionals who have experience with split collars. They can provide valuable insights into reputable suppliers.
8. Industry Associations: Contact industry-specific associations related to your field. They may have lists of approved suppliers and manufacturers of mechanical components, including split collars.
9. Specialty Suppliers: Some suppliers specialize in specific types of split collars or offer customized solutions. Explore specialty suppliers to find collars tailored to your unique application needs.
10. Reviews and Ratings: Utilize online reviews and ratings on platforms like Trustpilot or industry forums to assess the reputation and reliability of suppliers. High ratings and positive reviews are indicators of trustworthiness.
11. Request Samples: Some suppliers may offer samples or trial products to help you evaluate the quality of their split collars before making a bulk purchase.

When sourcing high-quality split collars, it’s crucial to consider factors such as material quality, precision engineering, and compliance with industry standards. Always communicate with potential suppliers to discuss your specific requirements and assess their ability to meet your needs.

China factory OEM Custom Steel Galvanized Clamp Shaft Collar Precision CNC Machining Parts One Piece Clamping Collar Single Split Shaft Collar aluminum shaft collar
editor by CX 2023-11-16

China Best Sales Stainless Steel Douple Split Shaft Collar shaft collar with set screw

Product Description

Products description

Shaft collar is a simple but important mechanical component. It is widely used in Power Transmission applications, such as motors and gearboxes. The Shaft collars are used as mechanical stops, locating components, and bearing faces. The simple design lends itself to easy installation

–Set screw type/ Set Screw Shaft Collar
–Single Split Collar / One-piece Shaft Collar
–Double Split Collar / Two-piece Shaft Collar
–One-Piece Threaded Collar
–Double wide shaft collar

Set screw type is the most effective when used on a shaft made of a material which is softer than the set screw.

Threaded shaft collars offer the same quality and benefits of smooth bore Collars, meanwhile providing additional features. Threaded collars provide axial holding power which is superior to smooth bore collars, while offering easier installation and adjustment than CZPT ring locking devices.

One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft.

Two-piece shaft collars offer the same benefits as one-piece shaft collars with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars.

Unik Shaft Collar Features:
Superior fit, finish and holding power.
Tightly controlled face to bore perpendicularity.
Bore size stamped on every shaft collar.
Black oxide finish produces holding power and resisting corrosion.
DIN 12.9 for metric screws for maximum torque ability.
black oxide and zinc-plated steel, Stainless Steel, Aluminum

FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.

Material:	Carbon Steel
Load:	Drive Shaft
Stiffness & Flexibility:	Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy:	IT6-IT9
Axis Shape:	Straight Shaft
Shaft Shape:	Hollow Axis

Samples:	US$ 0.8/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

shaft clamp

Can you provide examples of successful case studies where split collars improved machine performance?

Certainly! There are numerous case studies where the use of split collars has significantly improved machine performance and reliability. Here are a few examples:

1. Conveyor Systems Optimization: In a large manufacturing facility, the conveyor system used to transport heavy components was facing issues with misalignment and frequent maintenance due to traditional set-screw collars slipping on the shafts. By replacing these collars with split collars featuring precision clamping, the facility reduced downtime, improved alignment, and increased the overall efficiency of the conveyor system.

2. Food Processing Machinery: A food processing plant required collars for their machinery that met strict hygiene and cleanliness standards. They switched to split collars made from food-grade materials. This change not only ensured compliance with food safety regulations but also reduced the risk of contamination and improved maintenance due to the ease of disassembly and cleaning.

3. Agricultural Equipment: A manufacturer of agricultural machinery needed a solution for securing sprockets on rotating shafts. Traditional set-screw collars were causing shaft damage due to over-tightening. By using split collars with a self-locking mechanism, they eliminated damage to the shafts, reduced maintenance costs, and increased the durability of their equipment.

4. Industrial Mixers: A company that produced industrial mixers experienced frequent downtime and misalignment issues with their mixers’ shaft components. Switching to split collars with quick-release mechanisms allowed for faster maintenance and component replacement, reducing downtime and improving overall production output.

5. Aerospace Applications: In the aerospace industry, precision and reliability are critical. Split collars have been used to secure components in aircraft and spacecraft. Their ability to provide precise positioning and easy adjustment has improved the alignment of critical components, enhancing the overall performance and safety of aerospace systems.

6. Material Handling: Material handling systems in warehouses and distribution centers rely on conveyor rollers and pulleys. The use of split collars in these systems has simplified maintenance and reduced the need for specialized tools, resulting in cost savings and increased system uptime.

7. Medical Devices: Medical equipment manufacturers have turned to split collars for applications where precision and cleanliness are paramount. By using split collars with self-locking features, they have improved the performance of medical devices and reduced the risk of contamination in healthcare settings.

These case studies demonstrate how split collars have been successfully implemented in various industries to address specific challenges, improve machine performance, and enhance overall reliability. The choice of split collars has resulted in reduced maintenance, increased efficiency, and cost savings in these applications.

shaft clamp

What are the design considerations when utilizing split collars in machinery?

When using split collars in machinery, several design considerations are essential to ensure optimal performance and reliability. Here are key design considerations:

1. Shaft Material and Diameter: Select split collars compatible with the material and diameter of the shaft. Ensure a proper fit and consider any tolerances required for the application.
2. Collar Material: Choose the appropriate collar material based on factors such as corrosion resistance, temperature tolerance, and environmental conditions. Common materials include steel, aluminum, plastic, and stainless steel.
3. Collar Type: Determine whether a single-split, double-split, or triple-split collar is required based on the application’s holding power and torque requirements.
4. Fastening Method: Consider the fastening method, whether it’s set screws, clamping levers, or other mechanisms. Select the method that provides the necessary grip and ease of adjustment for your machinery.
5. Load and Torque: Calculate the anticipated loads and torque that the collar will need to withstand. Ensure the selected collar is rated to handle these forces without slippage or deformation.
6. Alignment and Precision: Proper alignment of split collars is crucial for accurate positioning of components on the shaft. Misalignment can result in uneven pressure and reduced performance.
7. Space Constraints: Assess space limitations and choose a split collar design that fits within the available space without interference with other components or machinery elements.
8. Environmental Conditions: Consider the operating environment, including temperature extremes, moisture, chemicals, and potential contaminants. Select collars with suitable coatings or materials to resist environmental factors.
9. Maintenance Access: Ensure that split collars can be easily accessed for maintenance and adjustments. Quick installation and removal are beneficial for reducing downtime during servicing.
10. Reusability: Determine whether the collars need to be reusable for frequent adjustments or if they are for one-time use. Reusable collars are designed for multiple installations and removals.
11. Industry Standards: Check if there are specific industry standards or regulations that apply to your machinery. Ensure that the chosen split collars meet these standards for safety and compliance.
12. Material Compatibility: Verify that the material of the split collar is compatible with the components it will contact on the shaft. Avoid materials that may cause galvanic corrosion or chemical reactions.

By carefully considering these design factors, you can select the right split collars for your machinery, ensuring they provide secure, precise, and reliable performance in your specific application.

shaft clamp

What factors should I consider when choosing a split collar for a specific shaft size?

Choosing the right split collar for a specific shaft size is crucial to ensure a secure and reliable connection. Several factors should be considered during the selection process:

1. Shaft Diameter: Measure the diameter of the shaft accurately. The inner diameter of the split collar should match the shaft size precisely to ensure a proper fit and grip.
2. Collar Material: Select a collar made from a material suitable for your application. Common materials include steel, aluminum, and stainless steel. Consider factors such as strength, corrosion resistance, and environmental compatibility.
3. Shaft Material: The material of the shaft is important, as it affects compatibility with the collar material. Ensure that the collar material is compatible with the shaft material to prevent galvanic corrosion or excessive wear.
4. Environmental Conditions: Consider the operating environment. If the application is exposed to moisture, chemicals, or extreme temperatures, choose a collar with the appropriate corrosion resistance and environmental seals if necessary.
5. Load and Torque: Determine the load and torque requirements of your application. Select a split collar that can handle the expected forces without deforming or slipping on the shaft.
6. Collar Type: Choose the appropriate collar type, such as a single-split or double-split collar, based on your application’s requirements. Double-split collars provide greater holding power but may require more space on the shaft.
7. Locking Mechanism: Different split collars use various locking mechanisms, including set screws, clamping screws, or levers. Consider the ease of installation and removal, and the effectiveness of the locking mechanism for your application.
8. Space Limitations: Evaluate the available space on the shaft. Ensure that the split collar can be installed without interference from adjacent components or other collars on the same shaft.
9. Reusability: Determine if the split collar needs to be reusable. Some collars can be removed and reinstalled multiple times, while others may be designed for permanent installations.
10. Precision Requirements: For applications requiring precise positioning, choose a split collar with tight tolerances and accurate machining to ensure proper alignment of components.
11. Special Features: Some split collars offer additional features, such as vibration damping, environmental sealing, or keyways. Assess whether these features are necessary for your application.
12. Budget Constraints: Consider your budget and the cost of the split collar. While quality is essential, it’s important to find a balance between performance and cost-effectiveness.

By taking these factors into account, you can make an informed decision when choosing a split collar that suits your specific shaft size and application requirements.

China Best Sales Stainless Steel Douple Split Shaft Collar shaft collar with set screw
editor by CX 2023-11-09

China Best Sales Complete Types and Production Processes H-Q ASTM A210 ASTM A53 ASTM A312 ASTM A210 for Medium-Carbon and Alloy Steel Boiler and Super Heater Tubes shaft collar ace hardware

Product Description

Zhengde API pipeline steel pipe is a pipeline pipe belonging to the American Petroleum Standard. The pipeline pipe is used to transport the oil, steam, and water pumped out of the ground to the oil and gas industry enterprises through the pipeline pipe. Line pipes include seamless pipes and welded steel pipes, and the pipe ends have flat ends, threaded ends and socket ends; the connection methods are end welding, collar connection, socket connection, etc.
The production of high-grade line pipes adopts micro-alloying heat treatment process. The production cost of stainless steel seamless pipes is obviously higher than that of welded pipes, and with the improvement of steel grades, such as X80 and above steel grade line pipes, there is no carbon equivalent limit. The conventional process of seam steel pipe is difficult to meet the requirements of users; all 12Cr1moV alloy pipe manufacturers are carrying out scientific research work to improve the corrosion resistance of their line pipes and stabilize the performance in low temperature and high temperature environments.

Seamless steel pipe with hollow section, a large number of used for conveying fluid pipeline, such as conveying oil, natural gas, gas, water and some CZPT material pipeline. Compared to the steel pipe and round steel CZPT steel bending torsional strength phase at thesame time, the weight is lighter, is a kind of economic cross section steel, widely used in the manufacture of structural and mechanical parts, such as petroleum drill pipe, auto transmission shaft, bicycle frame and construction of steel scaffolding is used with steel pipe manufacturing annular parts, such as can improve material utilization, simplifying the manufacturing process, material saving and processing time, Has been widely used in steel pipe manufacturing .

ZheJiang Zhengde Metal Manufacturing Co., Ltd. is a professional steel production enterprise with more than 10 years of experience integrating R&D, production and sales. In line with the development concept of “quality conquers the world, service makes the future”. We are committed to strict quality control and thoughtful customer service, and our experienced staff will discuss your needs with you at any We have offices in HangZhou, ZheJiang , HangZhou, ZheJiang , HangZhou, ZheJiang ,and HangZhou, ZheJiang to failitate customer reception and visits. Our company’s main products are galvanized steel sheets, galvanized steel coils, PPGI/PPGL, roof panels, cold-rolled steel coils, aluminum coils, stainless steel coils, carbon steel coils and other steel plates and round steel pipes. On the basis of complete and diversified product supply, high quality,reasonable price and good service, it satisfies customers’ one-stop purchases. Have extensive and friendly cooperation with domestic and foreign companies. ZheJiang Zhengde Metal Products Co., Ltd. has specialized in the production and sales of various steel products for 20 years. The testing equipment is complete, the technical force is strong, the product variety is complete, the quality is high-quality Our main markets are located in North America, South America, Africa, Southeast Asia, Europe and Oceania. We strictly check the quality, and we treat every customer and friend of ours in line with the principles of “integrity”, “high quality”, “win-win” and “long-term cooperation”

steel grade	color sign	Yield Strength		Highest	Lowest	Rc	Elongation	API
steel grade	color sign	Psi	MPa	MPa	MPa	(max)	%	scope of application
H-40	Black	40	276	552	414			5A
J-55	Green	55	379	552	517		22.5	5A
K-55	Green	55	379	552	665		18	5A
N-80	Red	80	552	758	689		17	5A
C-75	Blue	75	517	620	665		18	5AC
L-80	Brown/Red	80	552	665	665	23	18	5AC
C-90	Purple	90	620	725	690	25.4		(5AC)
C-95	Brown	95	665	760	720	25.4	16.5	(5AC)
P-110	White	110	758	965	865			A5X
Q-125	White	125	861	1040	930		18	(5AQ)

Our Advantages

API
API is the English abbreviation of American Petroleum Institute. The grade indicates: the first 2 digits of the minimum value of the American unit yield strength. Take X80 as an example: X80 is the minimum yield strength of pipeline steel pipe 80000psi (552MPa) CZPT English full name is Pounds per square inch. P is pound, S is square, and I is inch. It can be calculated by changing all the units into metric units: 1psi=6.895kPa=0.06895bar European countries and other countries are accustomed to using CZPT as the unit 1bar=0.1MPaM–thermomechanical controlled rolling (TMCP controlled rolling and controlled cooling) N–normalizing Q–Quenching and tempering (quenching + high temperature tempering) X42NB/X60QS/X65MS/X65MO.

Performance requirements
API pipe requirements (uniformity and stability of performance, dimensional accuracy, plate shape hardening, Bauschinger effect) to withstand large static and dynamic loads, to withstand the impact of oil flow erosion and corrosion, ambient temperature, and geological conditions on steel properties. Installation Welding quality. High plasticity and toughness, low ductile-brittle transition temperature, good welding performance, excellent resistance to hydrogen-induced cracking and sulfide stress corrosion cracking.

Attention to detail
There shall be no cracks, scars, folds, air bubbles, inclusions and delaminations on the surface that are harmful to use. The surface of the steel strip is allowed to have pits, concaves, scratches and other local defects whose depth or height does not exceed half of the thickness tolerance. And the minimum thickness allowed by the steel strip should be guaranteed. The depth of edge cracks and other defects in the width direction shall not exceed half of the allowable width deviation and the minimum width of the steel strip shall be guaranteed. The surface of pipeline steel shall not have defects such as scratches and scratches that may cause cracks in ultrasonic testing.

Applicable scene
Execution standards of seamless steel pipes for oil and gas pipelines: API 5L: GR.B (L245), X42 (L290), X46 (L320), X52 (L360), X56 (L390), X60 (L415), X65 (L450), X70(L485). Main application: used to make oil and natural gas pipelines. API 5L generally refers to the pipeline steel plate – API 5L pipeline steel plate, the pipeline steel plate is processed into a large-diameter pipeline steel pipe to transport the oil, steam and water extracted from the ground to the oil and gas industry enterprises through the pipeline pipe. The application range of API 5L pipeline steel is gradually expanding, especially the advantages of API 5L large-diameter pipeline steel are more obvious, coupled with the cost factor, API 5L seamless steel pipe has occupied a dominant position in the field of pipeline steel.

Quality first: production and inspection in strict accordance with production standards;

Provide on-site video or SGS inspection before loading,in order to ensure the quality and quantity of products and make customers rest assured.This is also the tradition and characteristic of our factory;

Price advantage: our price is absolutely competitive, because we produce and sell ourselves, saving a lot of unnecessary costs. We also have the power to do that;
Transaction security:a

variety of payment options are available;

After-sales guarantee: the customer’s problem is our problem,our goal is win-win, customers receive satisfactory products and we get an excellent returned customers;After receiving the product satisfaction, submit the praise, the next cooperation to give 1-3% additional discount extra;
Long-term cooperation: quality assurance, price advantage, sincere service can last for a long time.

Detailed Photos

Packaging & Shipping

Company Profile

ZheJiang Zhengde Metal Manufacturing Co., Ltd. is a production and sales company integrating hot-rolled steel coils, cold-rolled steel coils, galvanized steel coils, color-coated steel coils, section steel, steel pipes, steel wires, metal mesh, stainless steel, aluminum, copper and other metal products integrated large enterprises. Five production and sales bases have been formed in HangZhou, HangZhou, HangZhou, ZheJiang , HangZhou and HangZhou, with more than 100 production lines, 4 nationally recognized laboratories, 2 technical engineering centers, and 5 enterprise technology centers. Products are exported to more than 50 countries and regions such as North America, South America, Europe, Africa, Oceania, Middle East, and Southeast Asia.

Certifications

FAQ
Q1:Can you send samples?
A:Of course, we can provide customers with free samples and express shipping service to all over of the world.
Q2:What product information do I need to provide?
A:Please kindly provide the grade,length, width, thickness, surface treatment requirement should you have and quantities you need to purchase.
Q3:It’s my first time to import steel products, can you help me with it?
A:Sure,we have agent to arrange the shipment, we will do it together with you.
Q4:What ports of shipment are there?
A:Under normal circumstances, we ship from ZheJiang , ZheJiang , HangZhou, HangZhou ports, you can specify other ports according to your needs.
Q5:What about product prices information?
A:Prices various according to periodic price changes of raw materials.
Q6:What is your terms of payment ?
A:Payment=1000USD, 30% T/T in advance ,balance before shipment or based on BL copy or LC at sight.
Q7:Do you provide custom made Products service?
A: Yes,if you have your own design , we can produce according to your specification and drawing.
Q8:What are the certifications for your products?
A:We have ISO 9001, MTC, third parties’ inspections are all available such SGS, BV ect.
Q9:How long does your delivery time take?
A:In general, our delivery time is within 7-15 days, and may be longer if the quantity is extremely large or special circumstances occur.
Q10: How many countries you already exported to?
A:We have exported to America, Canada, Brazil, Chile, Colombia, Russia, Ukraine, Thailand, Myanmar, Vietnam, India, Kenya, Ghana,somalia and other African countries.Our export experience is rich, we familiar with different market demands, can help customers avoid a lot of trouble.
Q11:Can I go to your factory to visit?
A:Of course, we welcome customers from all over the world to visit our factory.
Q12:Does the product have quality inspection before loading?
A:Of course, all our products are strictly tested for quality before packaging, and unqualified products will be destroyed and customers will be well evaluated.

After-sales Service:	API Pipeline Steel Pipe Endless Service
Warranty:	5 Years
Type:	Seamless
Technique:	Hot Rolled
Material:	Carbon Steel
Surface Treatment:	Black

Samples:	US$ 0/Meter 1 Meter(Min.Order) \| Request Sample

Shaft Collar

Different Types of Shaft Collars and How to Choose the Right One For Your Needs

A shaft collar is a simple machine component, but its role is crucial in a variety of power transmission applications. It is most commonly found in gearboxes and motors. Its simple design makes it a relatively easy component to install. In addition to being useful for bearing faces, shaft collars are also used as mechanical stops.

Single split shaft collars

Single split shaft collars are a common design choice for industrial applications. They provide easy installation and disassembly, reducing downtime and labor. Unlike traditional collars, they use full seating torque of set screws, resulting in even distribution of forces along the shaft circumference. In addition, they provide stronger holding power.
Single split shaft collars are available in a variety of sizes and materials. They are typically made of stainless steel, alloyed steel, or nylon. They are available with a black oxide finish or a smooth finish. In addition, they can be manufactured to custom sizes. The benefits of shaft collars manufactured by Power Rite are the high quality of their materials and the close tolerances of their manufacturing process.
Single split shaft collars are available in D-bore or hex bore configurations. They are designed to fit shafts with diameters from 1/4″ to 6″. Some of these types also have a proprietary black oxide finish. Single split shaft collars can be manufactured with a range of materials, including 303 stainless steel and 1215 lead-free steel. They can also be made with engineered plastic.
Single split shaft collars are an excellent choice for applications where accurate positioning is essential. These collars can be easily installed and removed without removing any of the shaft components. They feature double grub screws to help tighten the clamp around the shaft. This feature makes installation and removal easier and reduces downtime.
Single split shaft collars are also available in a lightweight style for applications where space is an issue. While these collars are ideal for light-duty applications, they are not ideal for heavy-duty environments. Single split shaft collars are generally made of a softer material, such as steel. They have high torque capacities and hold securely around a shaft. However, their high holding power and low friction means they can damage a shaft or cause indentations that make repositioning the shaft difficult.
Clamp-style shaft collars are another option for tougher installations. This type offers more clamping power than a one-piece shaft collar. They come in either a one-piece or two-piece design, and can be installed by hand.

Set screw collars

Set screw collars are used to secure shafts. They are available in a variety of sizes and materials. Available options include hex socket, cup point, and 3A thread screws. They are suitable for a variety of industries, including food, wood, and chemical. A distributor of set screw collars can custom-design them to meet the specifications of a given application.
There are many different types of shaft collars, which include socket set screw collars, 2-hole set screw collars, and metric and stainless steel collars. In addition to these, you can also find corrosion-resistant set screw collars with a black oxide finish. These collars are ideal for industrial and commercial applications and are RoHS compliant.
Set screw collars are the most cost-effective option for shaft collars. They also offer lightweight options for applications where space is at a premium. Additionally, they can be equipped with a second screw positioned at 90 degrees to provide additional load capacity. They also come with a keyway to accommodate keyed shafts. These collars provide a reliable solution for securing shafts in a variety of applications.
Compared to set screw collars, clamp-style collars are easier to install and have greater holding power. They are available in one and two-piece versions. Clamp style collars are designed to lock onto a shaft while not damaging it. In addition, they are easily removed and reinstalled. They can be used in a variety of settings, including in guiding systems and bombsights.
Set screw shaft collars are an excellent choice for applications where precision is important. They prevent shafts from moving and hold power transmission components in place. The set screw collar is set in place with a grub screw or set screw. The screw driver can adjust the set screw to achieve the desired position.

Quick-clamp shaft collars

Quick-clamp shaft collars are a simple yet effective way to secure shafts. These collars have an eccentric lever that generates a locking force on the shaft. They are easy to install and remove and are manufactured with an aluminum design. In addition, these collars have a low mass inertia value. They are available in both one-piece and two-piece styles. Both styles have outer diameter flats for mounting other components.
The Quick-clamp shaft collars are resilient and feature a flush handle. They are easy to install and adjust, eliminating the need for tools and reducing production downtime. Another feature of these collars is that they have a high-strength tension adjustment screw that ensures compatibility with a wider range of shaft tolerances. These collars also have an axial holding power adjustment screw.
CZPT manufactures two types of quick-clamp shaft collars. One type has a cam lever that sits flush with the outside diameter and is finger-actuated. The other type is a clamp-style collar with a tension-adjustment screw. This design is better suited to low-rpm applications, or for frequent changeovers.

Choosing the right shaft collar for your application

Shaft collars play a key role in many industrial applications, and choosing the correct one is critical. They need to be designed properly and have the appropriate performance characteristics to ensure safe and effective operation. In this article, we will look at the different types of shaft collars and how to choose the right one for your needs. Typically, shaft collars are made from steel or aluminum, coated with zinc or another corrosion resistant material. But they can also be made from non-metallic materials.
Shaft collars come in a variety of shapes and materials, and the right one for your application will depend on these features. The key factors to consider are the material, holding power, and surface treatment, and their alignment with your application specifications. The shaft collars that fit your application best are often highly customizable, so it is important to determine the exact specifications for your application.
Shaft collars are simple and versatile components that are used to secure bearings on a shaft. They also serve as mechanical stops and can help to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, medical instruments, and other applications. They are available in a wide variety of styles, and can be used for nearly any application.
The type of shaft collar you choose will depend on the application and the type of machine. A heavier duty shaft collar will provide better vibration and shock resistance. These collars are typically designed for off-road or mining applications, and can be made of heavy-duty steel. They also provide more holding power, as double-wide shaft collars can provide an additional 25% of holding power.
When choosing a shaft collar, it’s important to consider the application and the required level of maintenance. Some assemblies will only need minor adjustments, while others require frequent disassembly. A two-piece shaft collar is a better option for assemblies that will have to be removed often.
China Best Sales Complete Types and Production Processes H-Q ASTM A210 ASTM A53 ASTM A312 ASTM A210 for Medium-Carbon and Alloy Steel Boiler and Super Heater Tubes shaft collar ace hardware
editor by CX 2023-11-07

China Hot selling Wholesale High Precision Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars shaft collar aluminium

Product Description

Wholesale High Precision Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collar

Product Features:
1.Effective on hard and soft shafts

2.Cost effective collar design

3.Easily installed where major disassembly would otherwise be required Simply slide these collars onto a shaft and tighten the set screw to hold the collar in place.Collas are easy to adjust with their set screws.

Types of shaft collars:

Solid Setscrew shaft collar,Hex bore shaft collar,One Piece shaft collar,Two

Piece shaft collar,Threaded shaft collar,Single split shaft collar,Double split shaft collar

Our products can be made according to Climax,Holo-Krome,Stafford,Ruland etc.

Note of single split shaft collar:

1.Material:AL,Steel,Stainless steel,Alloy,Copper,Plastic

2.Finish: Black oxide, self-color, oiled, zinc plated

3.Processes:Broaching/ Hobbing/ Slotting/tapping

4.Package:box/carton/wooden case

5.Lead time:20-35 days

6.ISO9001:2008 Certificated

Datasheet

Model	Bore Size	O.D.	Width	Screw	Approx.Weight
Model	Bore Size	O.D.	Width	Screw	(g)
I1P-12	1/8	11/16	5/16	4-40×3/8	14.4
I1P-18	3/16	11/16	5/16	4-40×3/8	13.8
I1P-25	1/4	11/16	5/16	4-40×3/8	12.9
I1P-31	5/16	11/16	5/16	4-40×3/8	11.8
I1P-37	3/8	7/8	3/8	6-32×3/8	23.7
I1P-43	7/16	15/16	3/8	6-32×3/8	26
I1P-50	1/2	1 1/8	13/32	8-32×1/2	41.7
I1P-56	9/16	1 5/16	7/16	10-32 ×1/2	62.2
I1P-62	5/8	1 5/16	7/16	10-32 ×1/2	58.9
I1P-68	11/16	1 1/2	1/2	10-32 ×1/2	89.8
I1P-75	3/4	1 1/2	1/2	1/4-28 ×5/8	85.2
I1P-81	13/16	1 5/8	1/2	1/4-28 ×5/8	100
I1P-87	7/8	1 5/8	1/2	1/4-28 ×5/8	94.7
I1P-93	15/16	1 3/4	1/2	1/4-28 ×5/8	110.3
I1P-100	1	1 3/4	1/2	1/4-28 ×5/8	104.2
I1P-106	1 1/16	1 7/8	1/2	1/4-28 ×5/8	120.6
I1P-112	1 1/8	1 7/8	1/2	1/4-28 ×5/8	113.7

Use:
single split shaft collars are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety of specialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment. Hexagonal-bore shaft collars are suitable for power transmission and drive applications. Heavy duty shaft collars feature large cross sections and sturdy clamping screws for added holding power. Because heavy-duty shaft collars provide better vibration and shock resistance, they are designed for applications such as off-road, mining, paper and steel mill equipment.

OUR SERVICE:

1) Competitive price and good quality

2) Used for transmission systems.

3) Excellent performance, long using life

4) Could be developed according to your drawings or data sheet

5) Pakaging:follow the customers’ requirements or as our usual package

6) Brand name: per every customer’s requirement.

7) Flexible minimum order quantity

8) Sample can be supplied

MAIN PRODUCTS:

1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;

2) Forging, Casting, Stampling Part;

3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;

4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;

5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;

6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;

7) Timing Belt: including Rubber and PU timing belts for industrial;

8) Other customized Machining Parts according to drawings (OEM).

Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.

FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

Standard Or Nonstandard:	Standard & Custom
Shaft Hole:	Standard & Nonstandard
Bore Diameter:	8-65
Structure:	Flexible
Material:	Steel/Aluminum/Stainless Steel
Type:	Collar

Samples:	US$ 1/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

shaft clamp

What are the best practices for maintaining split collars in corrosive environments?

Maintaining split collars in corrosive environments is essential to ensure their longevity and optimal performance. Here are best practices for maintaining split collars in such conditions:

1. Material Selection: Choose split collars made from corrosion-resistant materials. Stainless steel or plastic collars are often suitable for corrosive environments due to their resistance to rust and corrosion.
2. Regular Inspection: Conduct routine inspections to check for signs of corrosion or wear on the split collars. Early detection of issues allows for timely maintenance.
3. Lubrication: Apply a suitable lubricant to the collar’s interior surface and the shaft. Lubrication can help reduce friction and prevent corrosion. Choose a lubricant compatible with the collar material and the environmental conditions.
4. Gasket Seals: In highly corrosive environments, consider using split collars with gasket seals. These seals provide an additional layer of protection against moisture and corrosive agents.
5. Protective Coatings: Some split collars can be coated with corrosion-resistant materials or coatings. These coatings enhance their resistance to corrosive elements.
6. Regular Cleaning: Clean the split collars and the surrounding components regularly to remove any accumulated corrosive substances, dirt, or debris. Use appropriate cleaning agents that won’t harm the collar material.
7. Tightening Checks: Periodically check the tightness of split collars to ensure they remain secure on the shaft. Corrosion can weaken the grip over time, so re-tighten as necessary.
8. Environmental Sealing: If possible, create an environmental barrier or enclosure around the machinery or equipment to minimize exposure to corrosive elements. This can help extend the life of split collars.
9. Replacement of Damaged Collars: If a split collar shows significant signs of corrosion or wear, consider replacing it with a new one. Regularly replace any gasket seals if they deteriorate.
10. Training and Education: Ensure that maintenance personnel are trained and educated on the best practices for maintaining split collars in corrosive environments. Knowledge of proper maintenance procedures is crucial.

By following these best practices, you can prolong the life of split collars in corrosive environments and maintain the reliability of your machinery or equipment. It’s important to adapt maintenance routines based on the specific environmental challenges your machinery faces.

shaft clamp

In which industries are split collars commonly used, and what makes them suitable for those applications?

1. Manufacturing and Machinery: Split collars are extensively used in manufacturing and machinery industries for securing components on shafts, including pulleys, gears, and sprockets. Their ease of installation and reusability make them ideal for rapid assembly and maintenance.
2. Automotive: In the automotive industry, split collars are employed for various applications, such as locking components on axles, steering systems, and transmission shafts. They offer precision and reliability in dynamic environments.
3. Aerospace: Split collars are used in aircraft and aerospace applications where precision and weight considerations are critical. They provide a secure grip without adding unnecessary weight to the aircraft’s components.
4. Robotics: In robotics, split collars play a role in securing joints and moving parts on robot arms and assemblies. Their compact design is well-suited for the limited space often found in robotic systems.
5. Agricultural Machinery: Split collars are used in agricultural equipment for tasks such as securing augers, conveyor systems, and other moving components. Their durability and ease of maintenance are advantageous in agricultural settings.
6. Medical Devices: In the medical industry, split collars can be found in various medical devices, including diagnostic equipment and surgical instruments. Their precision and clean design make them suitable for sensitive applications.
7. Food and Beverage: Split collars are utilized in food and beverage processing equipment. They are often made from materials suitable for food-grade applications, ensuring compliance with hygiene standards.
8. Mining and Heavy Equipment: In mining and heavy equipment, split collars are used to secure components in challenging environments. Their robust construction and reusability make them well-suited for heavy-duty applications.
9. Woodworking and Wood Processing: In woodworking machinery, split collars secure tools and components on shafts, providing the necessary stability and precision for cutting, shaping, and finishing wood products.
10. Marine and Shipbuilding: Split collars are used in marine applications, such as securing propeller shafts and other critical components. Corrosion-resistant materials are often employed in marine collars.

shaft clamp

Are there customer reviews available for popular brands of split collars to gauge user satisfaction?

Yes, customer reviews are valuable resources to gauge user satisfaction and learn about the performance of popular brands of split collars. Here’s where you can find customer reviews:

1. Online Retailers: Many online retailers, such as Amazon, provide customer reviews and ratings for split collars. You can read feedback from buyers who have purchased and used the products.
2. Manufacturer Websites: Some manufacturers feature customer testimonials and reviews on their official websites. These reviews often highlight the strengths and advantages of their split collar products.
3. Industrial and Mechanical Forums: Online forums and communities dedicated to mechanical components and engineering may have discussions and reviews about split collars. You can find insights and experiences shared by professionals and enthusiasts.
4. Industry-Specific Websites: Websites and platforms dedicated to specific industries, such as manufacturing or agriculture, may include user reviews of mechanical components, including split collars.
5. Social Media Groups: Explore social media groups and pages related to mechanical engineering, industrial equipment, or specific applications. Members may share their experiences and reviews of split collars they have used.
6. Industrial Directories: Some industrial directories and catalogs include user-generated reviews and ratings for mechanical components. You can search for split collar reviews in these directories.
7. Online Marketplaces: Besides purchasing, online marketplaces like Amazon and eBay often host customer reviews and ratings for split collars, providing insights into user satisfaction.
8. Word of Mouth: Network with colleagues and peers in your industry who may have experience with split collars. They can provide recommendations and share their satisfaction with specific brands.
9. Mechanical Engineering Blogs: Some mechanical engineering blogs and websites may publish reviews and articles about various mechanical components, including split collars. These articles may include user experiences.
10. Ask for Recommendations: Don’t hesitate to ask for recommendations and reviews from suppliers or manufacturers. They can share information about customer feedback and experiences with their products.

When reading customer reviews, pay attention to the overall rating, specific pros and cons mentioned, and any comments related to the application or use of the split collars. This information can help you make an informed decision and select the right brand and product for your needs.

China Hot selling Wholesale High Precision Black Oxide Steel Two-Piece Clamp Style Hex Bore Double Split Shaft Collars shaft collar aluminium
editor by CX 2023-11-07

China wholesaler Custom Carbon Stainless Steel Big Size Clamp Bearing Mounting Double Split Shaft Collar brass shaft collar

Product Description

Certification	ISO9001:2018;SGS;TS16949
Quality	CNC machine, CNC Turning, CNC Milling, CNC center machine, auto lathe machine, Wire-cutting Machine , CNC Laser cutting machines, CNC bending machines, CNC punching machines, CNC bending machines CNT stamping machine, CNC/auto lathe machine, Drilling machine, Hydraulic machine, Riveting machine, Tapping machine, welding machine, Film attaching machine, etc.
Materials	Aluminum, Steel, SPCC, SGCC,SECC, SPTE, Stainless steel, Brass, Copper, Bronze, ABS, PC, PO, POM, Nylon, etc.
Surface finish	Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue-black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing, etc
Inspection Equipment	CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter, etc.
Drawing formation	PDF, CAD/DWG/DXF, IGS/STP etc.

HangZhou CZPT Industrial Co., Ltd. is a comprehensive factory that specialized in fasteners, CNC parts, stamping parts, machinery parts, and so on. Since the establishment of the company, we have passed ISO9001: 2018, SGS, TS16949.
Our factory covers an area of 5,000 square CZPT and has 58 employees, including 5 R & D personnel and 5 quality inspection personnel.
Major areas of service include automotive, bicycle and motorcycle, industrial automation, agricultural equipment, digital electronics, medical equipment, and so on.
Looking CZPT to your cooperation.

1. We have Specialized QC testers to check the products quality according to customers’ needs.

2. We have IQC to check the dimensions and surface of the incoming material.

3. We have PQC to inspect full-course during the processing.

4. We have FQC to inspect all the plating products from outsides and make the 100% inspection before the shipments.

FAQ:

Q1: Why choose ZheJiang n?
To provide our customers with first-class services in the supply of quality screws minimizing costs.

Q2: How is quality ensured?
All our processes strictly adhere to ISO9001:2018 procedures. We have strict quality control from producing to delivery. Our company had strong technology support, 80% of our colleagues are master or bachelor’s degree. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management.

Q3: Can You Strictly Follow The Tolerance on The Drawing And Meet The High Precision?
Yes, we can, we can provide high precision parts and make the parts as your drawing.

Q4: How should I order and make payment?
By T/T, for samples 100% with the order; for production, 30% paid for deposit by T/T before production arrangement, the balance to be paid before shipment. negotiation accepted.

Q5: What’s your Delivery Time?
Standard parts: 7-20days
Non-standard parts: 15-25days
We will make the delivery as soon as possible with the guarantee quality

Q6:How to Custom-made (OEM/ODM)?
If you have a new product drawing or a sample, please send to us, and we can custom-made the as your required. We will also provide our professional advices of the products to make the design to be more realized & maximize the performance.

Q7:Which mode of transport would be better?
In general, the product are heavy, we advice to make delivery by sea, Also we respect your views of other transportation as well.

Standard Or Nonstandard:	Standard
Shaft Hole:	8-24
Torque:	>80N.M
Bore Diameter:	19mm
Speed:	8000r/M
Structure:	Rigid

Samples:	US$ 20/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

shaft clamp

Can you provide examples of successful case studies where split collars improved machine performance?

Certainly! There are numerous case studies where the use of split collars has significantly improved machine performance and reliability. Here are a few examples:

shaft clamp

Can you provide recommendations for cost-effective split collars catering to different budget constraints?

Cost-effective split collars are available to cater to various budget constraints. Here are some recommendations based on different budget levels:

1. Economy Split Collars: For tight budgets, consider economy split collars made from materials like steel or zinc-plated steel. These collars are cost-effective and provide reliable performance for many applications.
2. Plastic Split Collars: Plastic split collars, such as those made from nylon or acetal, are often affordable and suitable for budget-conscious projects. They are lightweight and corrosion-resistant.
3. Single-Split Collars: Single-split collars are generally more budget-friendly than double-split or triple-split versions. While they provide effective shaft clamping, they may have slightly lower holding power.
4. Basic Materials: Opt for split collars made from basic materials, such as steel or aluminum, without specialized coatings or treatments. These collars are economical while meeting standard requirements.
5. Bulk Purchases: Buying split collars in bulk can lead to cost savings. Suppliers often offer discounts for larger quantity orders, making it a cost-effective choice for businesses with high usage.
6. Off-Brand or Generic Options: Consider off-brand or generic split collars from reputable suppliers. These alternatives can be more affordable than well-known brand names while still meeting quality standards.
7. Online Marketplaces: Explore online marketplaces that offer a wide range of split collars. Price comparison and user reviews can help you find affordable options that meet your specific needs.
8. Local Suppliers: Check with local industrial suppliers and distributors for cost-effective split collar options. Purchasing locally may save on shipping costs and lead to better deals.
9. Consider Material Substitutes: In some cases, you can use a different material or type of collar that is more budget-friendly while still meeting your application requirements. Consult with suppliers for suitable alternatives.

When selecting cost-effective split collars, it’s essential to balance budget constraints with the specific requirements of your application. While cost savings are important, ensure that the chosen collars meet safety, performance, and durability standards for your project.

shaft clamp

Where can I find reliable suppliers for high-quality split collars suitable for various applications?

1. Industrial Supply Companies: Established industrial supply companies often stock a wide range of mechanical components, including split collars. You can contact these companies and inquire about their product offerings and suppliers.
2. Online Marketplaces: Online marketplaces like Amazon, eBay, and Alibaba have numerous sellers offering split collars. Read product descriptions, reviews, and seller ratings to make informed decisions.
3. Manufacturer Websites: Visit the official websites of split collar manufacturers. Many manufacturers provide information about their products, specifications, and contact details for inquiries and purchases.
4. Local Distributors: Check if there are local distributors or dealers in your area who supply mechanical components, including split collars. Working with local distributors can provide convenience and support.
5. Industrial Trade Shows: Attend industrial trade shows and exhibitions related to mechanical components. These events often feature suppliers and manufacturers showcasing their products, allowing you to assess the quality of split collars in person.
6. Online Industrial Directories: Online industrial directories, such as Thomasnet and GlobalSpec, can help you search for suppliers and manufacturers of split collars based on your specific requirements.
7. Recommendations from Peers: Seek recommendations from colleagues, peers, or industry professionals who have experience with split collars. They can provide valuable insights into reputable suppliers.
8. Industry Associations: Contact industry-specific associations related to your field. They may have lists of approved suppliers and manufacturers of mechanical components, including split collars.
9. Specialty Suppliers: Some suppliers specialize in specific types of split collars or offer customized solutions. Explore specialty suppliers to find collars tailored to your unique application needs.
10. Reviews and Ratings: Utilize online reviews and ratings on platforms like Trustpilot or industry forums to assess the reputation and reliability of suppliers. High ratings and positive reviews are indicators of trustworthiness.
11. Request Samples: Some suppliers may offer samples or trial products to help you evaluate the quality of their split collars before making a bulk purchase.

China wholesaler Custom Carbon Stainless Steel Big Size Clamp Bearing Mounting Double Split Shaft Collar brass shaft collar
editor by CX 2023-11-01

China Professional China Metal Processing Factory Custom Aluminum Housing CNC Machining Milling Stamping Stainless Steel Machinery Parts 3/4 shaft collar

Product Description

We Are Precision Metal Parts Manufacturer And We Providing Custom Processing Service. Send Us Drawings, We Will Feedback You Quotation Within 24 Hours

Precision Parts Display

Click Here Get More Information

Our Advantages

Equipment
3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc

Processing
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding

Materials
Aluminum, metal, steel, metal, plastic, metal, brass, bronze, rubber, ceramic, cast iron, glass, copper, titanium, metal, titanium, steel, carbon fiber, etc

Tolerance
+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form

Quality Assurance
ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV
Tolerance

Surface Treatment

Aluminum parts	Stainless Steel parts	Steel parts	Brass parts
Clear Anodized	Polishing	Zinc Plating	Nickel Plating
Color Anodized	Passivating	Oxide black	chrome plating
Sandblast Anodized	Sandblasting	Nickel Plating	Electrophoresis black
Chemical Film	Laser engraving	Chrome Plating	Oxide black
Brushing	Electrophoresis black	Carburized	Powder coated
Polishing	Oxide black	Heat treatment

Machining Workshop

Production Process

Quality Guarantee

Click Here Get Free Quotation

Application industry

CNC Machining Parts Can Be Used in Many Industry

Aerospace/ Marine/ Metro/ Motorbike/ Automotive industries, Instruments & Meters, Office equipments, Home appliance, Medical equipments, Telecommunication, Electrical & Electronics, Fire detection system, etc

Areospace

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts

Auto&Motorcycle

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts

Energy

Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc

Robotics

Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing

Medical Industry

Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts

Home Appliances

Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers

Certifications

FAQ

Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.

Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks

Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval.
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.

Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours

Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.

Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.

Application:	Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Aerospace/ Marine/Automotive/Medical Equipments
Standard:	GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment:	Anodizing,Plating,Sandblasting,Polishing,etc
Production Type:	Batch Production
Machining Method:	Forging
Material:	Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

Samples:	US$ 0.8/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

Shaft Collar

Types of Shaft Collars

Quick-clamp shaft collars

Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.

Single split shaft collars

Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Shaft Collar

Set-screw shaft collars

Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Shaft Collar

Hinge shaft collars

The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
China Professional China Metal Processing Factory Custom Aluminum Housing CNC Machining Milling Stamping Stainless Steel Machinery Parts 3/4 shaft collar
editor by CX 2023-06-05

China best DIN125 Fastener Stainless Steel Carbon Steel Washer shaft collar aluminium

Product Description

Product name	DIN125 Fastener Stainless Steel Carbon Steel Washer
Standard:	DIN (GB, ISO, ANSI/ASTM, BS, BSW, JIS etc)
Non-standards	OEM is available, according to drawing or samples
Material	Stainless steel, carbon steel, spring steel, copper, aluminum alloy, titanium alloy, plastic materials, etc. or according to customer requirements
Surface treatment	Galvanizing, red copper plating, nickel plating, Dacromet, electrophoresis, anodizing, etc. or according to customer requirements
Packing	25kg per case, 36cases per pallet, 900kg per pallet or according to customer requirements
Certification	ISO9001,IATF 16949
Application	Machine industry, Constructions

Our other products

Our production equipment

Our certificate

About us
HangZhou Dezheng Yilian Electronics Co., Ltd., founded in 2571, is located in HangZhou, known as the “World Factory”.

We are specialized in producing: bolts, nuts, self tapping screws, machine screws, trefoil screws, SEMS screws, wood screws, special screws, automobile screws, rivets, shafts, lath parts, hooks, springs, flat washers, spring washers, snap rings, retaining rings, terminals, spring clips, connecting pieces, various types of stamping parts, etc.We have also obtained the quality management system certification. The production area exceeds 3000 square meters. Our products can be inspected by any third-party inspection agency.

Our advantage is that we have a strong technical team and modern equipment. With years of industry experience, we ensure that each batch of goods can be delivered to our customers with the highest level and the best quality.

Our culture: Technology first, quality first, customer first.

Our service plan: To provide customers with quality products and services; Take customer satisfaction as the working principle.

Our goal: To provide products and services that satisfy customers and play an active role in solving their concerns.

Our certificate

FAQ
1) Are you trading company or factory?
We are manufacturer and exporter from China, our factory located at HangZhou City, ZheJiang Province,China.
2) What is your main products?
Various precision fasteners: bolts, screws, screws, nuts, screws, rivets, flat washers, spring washers, retaining rings, terminals and various precision stamping products, etc
3) Do you have MOQ for your product?
It depends on sizes, Usually 200 kgs to 1000 kgs.
4) How about your delivery time?
From 7 days to 30 days, depends on your sizes and quantity.
5) What is your payment term?
Mostly we use 30% advance payment by T/ T, 70% before shipment for small amount order, we have paypal account, also the western union, MoneyGram is ok.
6) Can you send me a price list?
Due to a lot of kinds of fasteners, we quote prices accoridng to sizes, quantity, packing only.
7) Can you provide samples?
Yes sure free sampls will be provided.
8)How to deal with us?

Type:	Flat Gasket
Material:	Stainless Steel
Combination Washer Structure:	A Type
Combination Washer Packaging:	All Inclusive
Spring Washer Type:	Standard
2000tons/Month:	7-30 Days

Customization:	Available \| Customized Request

Shaft Collar

How to Choose the Right Shaft Collar

A shaft collar is a small, inexpensive machine component that serves a variety of purposes in power transmission. It is most commonly used in gearboxes and motors. It can serve as a mechanical stop, bearing face, or locating component. Its simple design makes it easy to install. Here are some of the most common types and their functions.

Function

Shaft collars are an important part of many mechanical systems. These devices hold mechanical components on a shaft and also help mount shafts on flat surfaces. They are available in many different styles, sizes, and materials. Selecting the right shaft collar is essential in preventing damage to components. Stafford Manufacturing, a leading manufacturer of shaft collars and other related mechanical components, can help you choose the right one for your application.
There are two main types of shaft collars. The first is the Heavy Duty type. It has a larger outer diameter and wider opening. While this may seem to increase holding power, the problem with that is that it can reduce the amount of space the collar has on the shaft. On the other hand, the Thin Line type is similar, but is made with smaller outer diameters. Another type is the Threaded Bore shaft collar. These shaft collars offer exceptional axial holding power, and are designed to protect threaded shafts without causing any damage.
A shaft collar has many uses and is typically used in industrial applications. It can act as a spacer and to stop shaft movement in reciprocating applications. It can also be used to align and position parts of automation machinery.

Types

There are several different types of shaft collars. These components are critical for a variety of applications, and their design plays a large role in the performance of the resulting product. To select the most appropriate collar, designers must consider several factors, including the style, material, bore size, and geometry of the shaft. Many manufacturers provide performance data, and users can contact them for assistance.
There are many different types of shaft collars, which make it important to understand how each one works and what applications they can serve. Fortunately, shaft collars are easy to install and require little maintenance. Whether you need to secure industrial railings or position medical equipment, shaft collars are a versatile component that can be tailored to meet your needs.
One type of shaft collar is the locking collar. This type of shaft collar has a threaded end that is designed to mate with spindle bearings. They offer an increased TIR than standard shaft collars and allow for precise preload control. They also feature slots for spanner wrenches.

Sizes

Shaft collars come in a variety of sizes. You can get a small diameter shaft collar for small equipment, or a large diameter shaft collar for larger equipment. Both styles are made from solid steel, and they come in several thicknesses. You can choose between one-half inch and six-inch collars, depending on your needs.
There are no specific standards for shaft collars, but most manufacturers have similar designs. They’re either single-point faced or double-split, and can be fine or coarse threaded. They’re often used as mechanical stops, bearing faces, or as locating components. Their bore is either fine or coarse, and their outside diameter and width are determined by the shaft diameter.
Shaft collars are commonly found in mechanical and automation equipment. These ring-shaped devices hold motor components, sprockets, and bearings in place. They also allow them to be adjusted and positioned precisely. A shaft collar is often used to connect the end of a shaft to a mechanical stop.
Another type of shaft collar is called a set collar. It has a recessed area for a screw to bite into a shaft. These collars are perfect for holding sprocket hubs, bearings, and spacers. They can also be used as a rigid coupling.

Cost

When choosing a shaft collar, consider its intended application and cost. Some shaft collars are very expensive while others are quite affordable. Choose one that meets the needs of your assembly. If you’re using the shaft collar infrequently, a clamp style or a set screw style may be a better choice. Then, you can easily adjust or disassemble it with just a few tools. If you’re using it more frequently, choose a two-piece shaft collar.
The material of the shaft collar is also an important consideration. Steel and stainless steel are common choices. While both materials are strong and durable, steel tends to have better holding power. However, aluminum shaft collars are lighter and provide better strength-to-weight ratio. The type of material you choose depends on the amount of corrosion protection you need, and whether you’ll need the collar to resist extreme temperatures. If the shaft collar is going to be used in a hot environment, you may want to go with a titanium collar.
There are many different sizes and types of shaft collars. The type of collar you choose depends on the specific application and the system it’ll be used in. Consider the dimensions of your shaft, the material of the shaft, and the length of the shaft to find the right fit. If you’re not sure what size you need, ask a manufacturer for help.
Shaft Collar

Placement on shaft

In some applications, the placement of the shaft collar can be critical to the overall performance of the machine. The collar’s design must take many factors into account, including material, style, bore size, and shaft geometry. If a user is uncertain of the proper placement of their collar, they should refer to the manufacturer’s website for guidance.
While shaft collars may look simple, they’re actually essential mechanical components that are used in almost every type of machinery. Despite their ubiquitous use in every industry, they are often underappreciated due to their complexity. Many people aren’t aware of their importance or the various types of collars available. This shaft collar guide will provide detailed information to help you find the right shaft collar for your specific application.
The surface treatment of the shaft collar is another important factor that contributes to its holding power. The most common treatment is a black oxide finish. This finish enhances screw torque while preserving the frictional properties of the bore. This finish can be further optimized by applying light oil to the screw. Zinc plating is also a good option for shaft collars. This material offers better corrosion resistance, but can reduce holding power.

Clamp style

A clamp style shaft collar is a simple and effective tool for securing shafts in machine tools. Its two-piece design allows for quick and easy positioning adjustments and has greater holding power than set screw collars. In addition, its friction-based connection maintains ease of use and prevents shaft damage. This type of collar is also more corrosion resistant than set screw collars.
There are several different types of shaft collars, including single and double split collars. Single-piece clamp collars are anchored into the shaft with a single tangential screw, whereas double-piece collars are anchored to the shaft with two socket cap screws. The latter type provides more stability and axial holding power and is suitable for rotating assemblies. A single or double-piece clamp collar can also be threaded to allow for precise positioning along the shaft. Its internal threads also provide enhanced support for high axial loads and act as a positive mechanical stop.
There are different types of shaft collars, each with its own set of advantages and disadvantages. A set-screw collar may be preferred over a clamp-style shaft collar, but it’s not the only choice. A set-screw collar can severely mar the shaft and can prevent fine adjustments. However, it is a good idea to use the torque wrench when tightening a shaft collar.

Zinc plated

Zinc plated shaft collars are available in a variety of sizes. They are precision machined from cold finished steel bar stock and zinc plated for corrosion resistance. They are also very attractive. They are made in the USA. Whether you need a zinc-plated shaft collar for a simple repair or a more complicated installation, Lovejoy has the right solution for your needs.
The CZPT MSP-12-FZ two-piece shaft collar has a 12mm bore, 28mm OD, and 11mm width. Its clamp style design allows you to easily install and remove the shaft collar. It is easily adjustable and is stamped with the CZPT name.
China best DIN125 Fastener Stainless Steel Carbon Steel Washer shaft collar aluminium
editor by CX 2023-06-02

China factory Custom CNC Machining Parts Steel Stainless Steel Flange Turn Bushing 3/4 shaft collar

Product Description

Cnc Machining Service Custom Precision Metal Milling Turning Service CNC Machining Parts Mechanical Parts

CNC Machining	CNC turning, milling, Swiss type machining, CNC center, 3-4-5 axis machines machining
Tolerance	0.02mm
Roughness	Ra0.4
Materials	Stainless steel, aluminum, steel, brass, bronze,titanium, carbon steel, cooper, mild steel, plastic, nylon, POM, PP, PU, PET, PEEK, HDPE etc.
Treatment	Anodizing, polishing, plating, heat treatment, hardening, electroplated, etc
Application	3C electronics, electrical appliances, medical equipment, semiconductor laser devices, printing machinery, spare parts, vehicle production equipment, industrial machinery, aerospace, communications, optics, education, entertainment, health care, advertising and other industries.
Quote	24h*7d online, quotes a second
Sample	1-3 days

1. We are good at turned&milled parts with competitive cost and 12 years experience.
2. Workshop is full with turn- mill combination machine*10sets, Swiss-type Automatic Lathe*5sets, CNC lathe machines*7sets, CNC center*3sets at house.
3. Engineer masters team are members of company partner, technology and quality are more guaranteed as own enterprise.
4. Provided services global, main clients for example from Japan, Germany, The Netherlands, all most of Europen countries and the United States etc.

CNC Machining or Not:	Machining Services
Machine Type:	Turn, Mill, Swiss Style, CNC Lathe, CNC Center
Micro Machining or Not:	Micro Machining
Materials Available Machining:	Aluminum,Brass,Stainless Steel,Titanium,POM
Roughness:	Ra0.4
Tolerance:	Plus or Minus 0.02mm and Better

Samples:	US$ 0.1/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

Shaft Collar

Common Uses for the Shaft Collar

The shaft collar is a relatively simple machine component, but one of the most important in many power transmission applications. It is most often used in gearboxes and motors, where it serves as a locating component, bearing face, and mechanical stop. Its simple design allows for easy installation and makes it ideal for a range of applications. Listed below are some of the most common uses for the shaft collar. Learn more about this important machine component.

Single split

Two-piece shaft collars are an excellent option for applications where a single piece collar is not practical. They provide the same benefits as one-piece collars, but with more convenience when installing. The two-piece collar has a clamp style, which allows the collar to be adjusted with a hand tool. They are suitable for light-duty applications and come in a variety of diameters. In addition to shaft diameters, collars are available with different threaded bore sizes. Shaft diameters are usually measured in mm. They can be easily installed and disassembled by removing the cap screws from each side.
Single split shaft collars come with a machine screw that tightens the clamp around the shaft. This ensures a tight, secure fit and better holding power than solid collars. They are easy to install, remove, and adjust, and work on virtually all types of shafts. The machine screw helps to prevent the collar from ripping the shaft.
Shaft collars come in a variety of materials. Typical materials include stainless steel, alloyed steel, and nylon. They are also available in custom sizes. If you want a specific size, be sure to specify that when ordering. These collars are made of quality materials, and they will hold up to the most rigorous applications.
Heavy duty shaft collars are manufactured from higher-grade materials than standard collars. They have a larger outer diameter, wider flange, and a larger screw for increased holding power. These collars are typically used in short-term, rigid coupling applications, and they are available in one-piece and two-piece clamp styles. These collars are typically made from 1215 lead-free steel or 303 stainless steel. Some of them can be finished with an anodized finish.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. There are three different styles of mountable shaft collars: flange collars, flat collars, and quick-release collars. The material used for shaft collars can be 1215 lead-free steel with a black oxide finish, high-strength aluminum, and 303 stainless steel.

Solid

A solid shaft collar is a shaft coupling that is used to connect two shafts. They can be made of a variety of materials, including steel, zinc plated, and stainless steel. In addition, they come with various finishing options, including a zinc plated or black oxide finish. In addition, they can be made to fit a variety of shaft sizes and types.
Shaft collars are a simple, yet essential part of machine design. They can be found in virtually any piece of machinery. They can serve a variety of functions, including holding bearings on shafts, positioning components within motor assemblies, and acting as mechanical stops. While they can serve a variety of functions, they are most commonly used as bearing faces, mechanical stops, and locating components. They are also easy to install and tighten, making them a popular choice for a variety of different applications.
Solid shaft collars are available in two types: one-piece and two-piece. The two-piece collars are generally more rigid, offering better clamping force. However, they require more seating torque than the one-piece clamp collar. This is because there are more screws to tighten the two-piece collar than the single-piece collar.
One type of solid shaft collar is the set screw collar. Its holding power comes from the set screw, which is tightened onto the shaft. Ideally, the set screw should impinge on the shaft, and bite into it. The screw should be made of a softer material, as a harder material would reduce its holding power. However, the set screw collar can be adjusted by milling small flats into the shaft at the locations of the set screw.
A solid shaft collar is a simple machine component used in various power transmission applications. The most common places where it is used include motors, gearboxes, and bearings. Their simple design makes it easy to install and maintain. Unlike early versions, however, which were primarily made of square-headed set screws, modern shaft collars feature recessed set screws.

lamping-style

A Clamping-style shaft collar is an essential component of a gearbox or motor. Its high holding power allows it to hold components securely in place and ensure proper power transmission. These collars are also commonly used as spacers or to limit the movement of shafts during reciprocating motion.
These collars come in a variety of styles, including the double-split and semi-split varieties. They are ideal for repetitive positioning and are available in steel and stainless steel. They also feature a quick release element. And the index lever makes them easy to adjust or repair.
There are several different styles of shaft collars, including the Clamping-style shaft collar. The Clamping-style collar is one of the most commonly used in industrial settings. Its clamp is attached to the shaft by screws and has a hinge on one side. This feature eliminates the risk of the screws becoming dislodged while operating the machine.
Clamping-style shaft collars are generally made of steel or stainless steel. They can be made of aluminium, but this material has lower holding power. Stainless steel collars are a good choice for cleanroom environments because they do not outgas. They also require less maintenance. If you’re uncertain which style to choose, consult with a specialist in your field.
Clamping-style shaft collars are commonly used on industrial machinery and are an important part of gearbox maintenance. If you’re planning to install one, make sure you measure it carefully before you install it. If you don’t, you may damage the shaft or endcap. And while you’re at it, be sure to check for any kinks before you use it.
Shaft Collar

Set screw

Set screw shaft collars are the most cost-effective type of shaft collar. Available in bore sizes ranging from 3/16″ to 4″, they offer increased holding power and torque capacity. Additionally, they come with a keyway in case the shafts are keyed. Commercially produced shaft collars are non-magnetic and made of 303 stainless steel. They also come with one set screw per collar.
Shaft collars can be made of aluminum, steel, or a combination of steel. They serve multiple purposes including mechanical stops and stroke limiters, and can be adjusted for the correct fit. They are easy to install and remove, and they provide high clamping power. Custom designs are also available. They can be made of different materials to suit your specific needs.
Set screw for shaft collars are commonly used in transmission and machinery applications. Set screw shaft collars can be adjusted using a screw driver. When tightened, the set screw bites into the shaft material and holds it in place. When used properly, they can reduce the amount of torque required to hold components in place.
Shaft collars come in a variety of sizes. In general, shaft collars can range from 5/64″ to one inch in diameter. In addition, you can choose between metric and inch-sized shaft collars. When choosing a shaft collar, it is important to consider the size and bore diameter of the shaft.
China factory Custom CNC Machining Parts Steel Stainless Steel Flange Turn Bushing 3/4 shaft collar
editor by CX 2023-05-31

China OEM Gcr15 Bearing Steel Auto Parts 3D Printer Chrome Plated Hardness Linear Piston shaft collar aliexpress

Product Description

Product description

Linear shaft features

Items	Linear shaft	Flexible shaft	Hollow shaft
Material	CK45, SUJ2	CK45	SUJ2
Heat treatment	Induction hardened	Not hardened	Induction hardened
Surface hardness	HRC58±2	HRC15±3	HRC60±2
Surface treated	Hard chrome plated	Hard chrome plated	Hard chrome plated
Precision	h7, g6, h6	h7, g6	h7, g6, h6
Roundness	Max3.0µm	Max3.0µm	Max3.0µm
Straightness	Max5.0µm	Max5.0µm	Max5.0µm
Chrome thickness	20-30µm	30µm	30µm
Roughness	Max1.5µm	Max1.5µm	Max1.5µm
Process machinized	Threading, reduced shaft dia,coaxial holes drilled and tapped, flats-single or multiple, key way, snap ring grooves, radial holes drilled and tapped, chamfering

Linear shaft description

ERSK Linear offers linear shafting in a variety of different options to meet a wide range of customer needs. Available in hardened steel, CK45 material steel, SUJ2 material steel, hollow steel , inch and metric, Simplicity Shafting maintains the ideal surface finish for linear plain bearings and ball bearings.

· CZPT round shafting is available in inch sizes from 3/16″ thru 4″ and metric sizes from 3 mm thru 80 mm

· Machining available CZPT request

High Reliability

ERSK linear shaft has very straight quality control standards covering every production process. With proper lubrication and use, trouble-free operation for an extended period of time is possible.

Smooth Operation

The high efficiency of linear shaft is vastly superior to conventional shaft. The torque required is less than 30%. Linear motion can be easily changed from rotary motion.

High Durability

Rigidly selected materials, intensive heat treating and processing techniques, backed by years of experience,have resulted in the most durable linear shaft manufactured.

Induction linear shaft, Flexible linear shaft,

linear bearings shaft, hollow linear shaft,

hardened linear shaft, chromed linear shaft

Application

For delicate application in industrial application, machine tool and automation application.

Linear Shafts – Technical Properties.

	Test linear shaft surface roughness the max roughness is Ra0.4um
Straight the linear shaft straightness: We control the traighness 0.05mm of linear shaft 300mm
	Test hardness: S45C materail induction linear shaft, the hardness is HRC55-58 GCr15 (SUJ2) materail induction linear shaft, the hardness is HRC58-63 If flexible shaft, the hardness is based on the shaft material itself
Test the linear shaft dia precision, as usually, h7 is the normal tolerance in our stock, But we can offer g6, h6 precision too. if any special tolerance, we are able to customize them for you.

We can machinize all kinds of machining,

Material:	Gcr15
Load:	Drive Shaft
Stiffness & Flexibility:	Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy:	H7, H6, G6
Axis Shape:	Straight Shaft
Shaft Shape:	Real Axis

How to Choose the Right Shaft Collar

Function

Types

Sizes

Cost

Placement on shaft

Clamp style

Zinc plated

Zinc plated shaft collars are available in a variety of sizes. They are precision machined from cold finished steel bar stock and zinc plated for corrosion resistance. They are also very attractive. They are made in the USA. Whether you need a zinc-plated shaft collar for a simple repair or a more complicated installation, Lovejoy has the right solution for your needs.
The CZPT MSP-12-FZ two-piece shaft collar has a 12mm bore, 28mm OD, and 11mm width. Its clamp style design allows you to easily install and remove the shaft collar. It is easily adjustable and is stamped with the CZPT name.
China OEM Gcr15 Bearing Steel Auto Parts 3D Printer Chrome Plated Hardness Linear Piston shaft collar aliexpress
editor by CX 2023-05-29